Attachment 0001 - Special Packaging Instructions AK14658922.pdf

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BM

JS

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12367093 (19207) AUXILIARY POWER UNIT 19207 AK14658922

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

6115-01-465-8922 May 5, 2011 B

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 620.0 29.746 39.3 X 29.0 X 45.1

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1D, METHOD 53 AND NOTE A

13. CLEANING 1-D PRESERVATIVE: MIL-PRF-21260, GR: SEE NOTE

MIL-STD-2073-1D & NOTE B 2-F CAPS/PLUGS: NAS 847

14. DRYING 3-G PRESERVATIVE: MIL-PRF-16173, GR 4

MIL-STD-2073-1D & NOTE B 4-H CUSHIONING: A-A-1051, TY I, SIZE: SEE NOTE

15. PACKING

5-J 2 CUSHIONING: A-A-59135, CL 2, GR A,

SIZE: 80 X 24 X 1/4

a. LEVEL A 6-K BLOCKING/BRACING: SEE NOTE

MIL-STD-2073-1D & NOTE C 7-L DESICCANT: MIL-D-3464, 36 UNITS

b. LEVEL B 8-M BAG: MIL-DTL-6060

NOT APPLICABLE 9-N 1 CONTAINER: ASTM D6251, OVERSEAS TYPE, ST A

16. MARKING (MODIFIED), SIZE: 37 X 26-3/4 X 39

MIL-STD-129 AND NOTES E AND Q 10-P 10 LAG SCREWS: SIZE: 3/8 X 3

17. NOTES/DRAWING

A. QUALITY ASSURANCE PROVISIONS

1. INSPECT PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1D.

2. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER

SPECIFICATION.

B. CLEAN AND DRY ITEM BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING MATERIALS.

C. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

D. THE APU ENGINE SHALL BE INTERNALLY PRESERVED AS FOLLOWS:

-- PRIOR TO PROCESSING, ENGINE CRANKCASE SHALL BE FILLED TO OPERATING LEVEL WITH OIL

CONFORMING TO GRADE 10 OR 30, AS APPLICABLE, OF MIL-PRF-21260. FUEL SYSTEM SHALL BE PURGED OF FUEL. FUEL SYSTEM/COMBUSTION CHAMBERS SHALL BE PROTECTED BY PRESERVATIVE OIL CONFORMING TO GRADE 10 OF MIL-PRF-21260. AFTER PROCESSING, ENGINE CRANKCASE SHALL BE DRAINED AND THE DRAINPLUG RE-INSTALLED. THOROUGHLY DRAIN FUEL SYSTEM INCLUDING FUEL

LINES, FILTERS, PUMPS, AND FUEL-WATER SEPARATOR.

-- 1 OUNCE OF PRESERVATIVE OIL CONFORMING TO MIL-PRF-21260 SHALL BE ATOMIZE-SPRAYED INTO CRANKCASE THROUGH THE MOST ACCESSIBLE OPENING. ADDITIONALLY, PRESERVATIVE OIL SHALL BE ATOMIZE-SPRAYED INTO THE INTAKE AND EXHAUST OPENINGS. MAXIMUM SPRAYING PRESSURE

SHALL NOT EXCEED 25 PSI.

E. PROCESSING RECORD DD FORM 1397 SHALL BE FURNISHED, COMPLETED AND AFFIXED IN A

CONSPICUOUS LOCATION ON THE ENGINE.

F. SEAL ALL OPENINGS TO THE INTERIOR OF THE ENGINE, INCLUDING ALL LINES, HOSES, TUBES, AND

BREATHERS, WITH CAPS/PLUGS OF THE APPROPRIATE SIZE.

G. APPLY PRESERVATIVE TO ALL BARE METAL SURFACES.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 6 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12367093 (19207) AUXILIARY POWER UNIT 19207 AK14658922

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

6115-01-465-8922 May 5, 2011 B

17. NOTES/DRAWING

H. APPLY ONE PIECE OF CUSHIONING, SIZE: 50 X 24, TO THE SKID BASE. APPLY 1 PIECE OF CUSHIONING, SIZE: 50 X 24, OVER THE BARRIER, STEP 8-M. WHEN APPLYING CUSHIONING, USE THE MOUNTING HOLES/BOLTS AS A TEMPLATE TO MAKE HOLES THROUGH THE MATERIAL. BLOCKING ITEMS A AND B

ARE PLACED ON TOP OF THIS CUSHIONING (SEE PAGE 6).

J. DRAPE 2 PIECES OF CUSHIONING, SIZE: 80 X 24, OVER THE TOP OF THE MOUNTED APU ASSEMBLY.

ENSURE THAT ALL CORNERS AND SHARP PROTRUSIONS ARE ADEQUATELY CUSHIONED.

K. SEE PAGES 3 THROUGH 6. THE APU ASSEMBLY SHALL BE SECURELY FASTENED TO THE SKID BASE

WITH HARDWARE AS SHOWN. METAL BANDING OR SIMILAR RETAINERS MAY BE USED BENEATH THE SKID TO HOLD THE CARRIAGE BOLTS IN POSITION. ITEMS C AND D SHALL BE NAILED TOGETHER USING NAILS, ASTM F1667. LUMBER BLOCKING SHALL COMPLY WITH ASTM D6199, GROUP I OR II AND

PLYWOOD BLOCKING SHALL COMPLY WITH A-A-55057, TYPE A.

L. DESICCANT BAGS SHALL BE PLACED WITHIN ENVELOPE, STEP 8-M, BUT OUTSIDE OF CUSHIONING, STEP 5-J.

M. SEE PAGES 3 AND 6.

N. CONTAINER SHELL IS CONSTRUCTED OF ALL 1-INCH THICK NOMINAL CLEATS AND 3/8-INCH THICK

PLYWOOD. CONTAINER BASE IS MODIFIED TO BE CONSTRUCTED OF 2-INCH THICK NOMINAL LUMBER

WITH BEVELED SKIDS PLACED AS SHOWN ON PAGE 5.

P. CONTAINER SHELL SHALL BE SECURED TO SIDES AND ENDS OF BASE WITH LAG SCREWS PLACED AS

SHOWN ON PAGE 5. LAG SCREWS SHALL BE IN ACCORDANCE WITH ASME/ANSI B18.2.1 OR B18.18.1.

Q. SPECIAL MARKING SHALL BE APPLIED AS FOLLOWS:

1. ENGINE ASSEMBLY SERIAL NUMBER SHALL BE STENCILED ON THE CONTAINER IN ACCORDANCE

WITH MIL-STD-129.

2. IN ADDITION TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND

SIDES WITH MINIMUM 1/2 INCH HIGH BLACK LETTERS "REUSABLE CONTAINER AND CUSHIONING, DO NOT DESTROY". IN ADDITION, THE TOP AND ENDS SHALL BE MARKED "REMOVE LAG SCREWS TO OPEN CONTAINER" USING 1/2 INCH HIGH BLACK LETTERS. CONTAINER SIDES AND ENDS SHALL ALSO BE MARKED NEAR THE TOP WITH MINIMUM 1/2 INCH HIGH BLACK LETTERS “CAUTION: LIFT BY

BASE ONLY”.

3. SECURE WARNING TAG (S) IN A CONSPICUOUS LOCATION ON THE ENGINE TO STATE, “ENGINE OIL

SYSTEM PRESERVED. ENGINE FUEL SYSTEM AND CYLINDERS PRESERVED. BEFORE CRANKING,

REMOVE ALL CAP/PLUGS AND TAPE AND ADD PROPER OPERATIONAL LUBRICANT TO CRANKCASE.”

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 6 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12367093 (19207) AUXILIARY POWER UNIT 19207 AK14658922

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 6 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12367093 (19207) AUXILIARY POWER UNIT 19207 AK14658922

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 6 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12367093 (19207) AUXILIARY POWER UNIT 19207 AK14658922

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 6 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12367093 (19207) AUXILIARY POWER UNIT 19207 AK14658922

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 6 Pages

BARR IER

( STEP 8 -M)

CUSHIONING

( 2 ) PCS 80 X 24

( SEE STEP 5 - J )

CUSHIONING

(S IZE : 50 X 24

( SEE STEP 4 -H )

CUSHIONING

S IZE : 50 X 24

( SEE STEP 4 -H )