Attach 1 Specs VFMPI HDVBIS 20 60mm Medium 81 120mm Mortar CANNON GUN.pdf

Specifications for

Visual & Fluorescent Magnetic Particle Inspection High Definition Video Bore Inspection System for 20-60mm Medium & 81-120 Mortar Cannon gun Tubes

SCOPE

C.3.1 PURPOSE

This specification describes the requirement for Visual & Fluorescent Magnetic Particle Inspection High Definition Video Bore Inspection System (V&FMPIHDVBIS) for 20-60mm Medium & 81-120 Mortar Cannon gun Tubes. V&FMPIHDVBIS is a video based bore inspection system for interior bore surface of cannon gun tubes 20mm to 120mm in diameter. The system employs one high resolution secure digital camera for wide angle down tube and one high resolution (1080i output) camera right angle detail views of the bore interior surface under remote controlled white and UV lighting. Encoders provide on-screen down tube and circumferential position information. An on-board recorder captures high definition digital still or movies of the inspection. All components are designed for use with the target tube in place on the Magnaflux magnetic particle horizontal wet cannon tube inspection machine or in a shop floor inspection station.

C.3.2 GENERAL DOCUMENTATION

The following documents shall be supplied with (V&FMPIHDVBIS)

Two complete sets of Operator’s Manuals

Certification of performance LED Ultraviolet and White light intensity

Certifications of Warranty of any/all commercial OEM equipment

C.3.3 ENVIRONMENT

V&FMPIHDVBIS shall operate in a shop floor environment with:

Ambient temperatures ranging from 10 to 45 degrees C

Relative humidity between 10 and 95% (non-condensing)

C.3.4 GENERAL REQUIREMENT

The V&FMPIHDVBIS shall be operated as a complete turn-key system and shall include the following major components:

MZ-5 FS Medium Bore Inspection System for cannon bore 81-120 mm MZ-6 Small Bore Inspection System for cannon bore from 20, 25, 30, 40 and 60 mm

C.3.4.1 The MZ-5 FS 81-120 mm Mortar Systems shall be performed visual examinations of bore IDs during general visual inspections and/or during fluorescent magnetic particle inspection processes. White and UV illumination are provided for viewing surfaces with live HD video or capture of 13 megapixel photos. The MZ-5 FS 81-120 mm Mortar System (MZ-5 FS 120M) builds on the successful MZ-5 by utilizing field or shop deployable packaging and extension pole mechanics specific to the 81-120 mm mortar. The high performance sensors are matched to display and capture hardware. This is a field or shop deployed system. Environmental conditions are considered for all system components.

MZ-5 FS 81-120M supports the visual examinations of 81mm and 120mm bores. Tube lengths up to 10’ may be inspected. The head contains two cameras that can switch between wide field HD down tube view and HD right angle view. Both cameras operate in HD video or 13 MP still capture modes and both have independent white and UV illumination.

C.3.4.1.1 Video performance High Definition video for general visual or Fluorescent Magnetic Particle inspection at

1600 x 1200 down tube and 1080p/30 side views Sensor optimized for white and UV examinations 13 MP (4192 x 3104 pixels, 4K type) still image capture down tube and side views 90º DOV side view

Wide field right angle 53º HFOV, 1080p/30 resolution

2.4” x 1.3” for 81mm and 120 mm tube

Remote focus in either auto or manual modes 0º DOV down tube view

132º x 108º (H X V) 1600 x 1200 pixel resolution

Optical and camera components protected from process fluids and other contaminants C.3.4.1.2 Mechanical head and pole

2.25” diameter inspection head 10.5’ overall system length (built up from head and 2 each 45” extension poles) 5 piece set quick on-off centering fixtures for 81mm and 120 mm tubes (3 for pole & 2 for head) Extension poles marked for down tube insertion position 1” increments with call outs at 1” intervals C.3.4.1.3 Illumination – High performance UV and White LEDs rated 10,000 hour life.

UV is 365nm at intensity > 2000 µW/cm2 on the target surface with < 2 fc white content Down bore view – 365 nm UV LEDs 4 units Down bore view - White LEDs 4 units Side view – 365 nm UV LEDs 4 units Side view - White LEDs 4 units Side view independent fore and aft intensity control both white and UV Down bore view independent intensity control both white and UV

C.3.4.1.4 System Configuration and Packaging 2 storage and transit cases. One each for:

Head, umbilical centering rings and extensions poles Rack mount Dell Workstation PC, keyboard, mouse, and power supply

C.3.4.1.5 System Features User Interface Dell Workstation PC based operation 2 TB RAID 1 storage provides

1. 2500+ hours video or

2. 750,000+ stills image at 4K resolution

19” rack mount 4K high performance graphics Windows 10 Pro OS DocuViewtm display, capture, annotation, and control interface 24” 4K resolution display Selectable down tube and direct side viewing from 2 MA13x type cameras using USB 3.0

Interface On screen annotation

Down tube position based on manual input of pole markings Rotation position of side view based on pendulum encoder within head Manual entry of other data such a part and serial number, comments, etc.

Image file name Video capture and measurement functions.

HD Video capture 1080/30p or 720/30p High Resolution Still (13 MP) capture 4100 x 3100 pixel DocuViewtm video measurement. +, - .005” accuracy. Integrated simple operator controlled pop up window.

Captured to storage media

1. Available Media

a. Internal Hard drive (2 TB RAID 1 standard)

b. USB media

Inspector hand feeds the pole system into the gun tube. Manual insertion at rates suitable for inspection, adding centering fixtures at approx. 6’ intervals

Controls from PC Mouse & Keyboard Illumination intensity UV & White for both down tube and side viewing cameras Side viewing camera focus selectable between auto and manual Video Recorder on/off Still image capture

1. 1080 Resolution

2. 13MP (4K) Resolution

View selection, down tube or side view Video, video image still or 4K image still capture Measurement (VisionGauge®) operations

Control from PC Annotation Measurement functions with DocuViewtm software Grid functions Setup parameters Video, video image still or 4K image still capture

C.3.4.1.6 System Features mechanical.

Control unit based case with rack mount Dell Work Station PC and power supply.

Storage for centering fixtures.

Pole & cable system Pole, umbilical and extension pole Rugged umbilical (anaconda sheath) overall length from head to control unit nominal 20’ overall length.

C.3.4.1.7 System electrical 120V/60Hz 20a power required (alternate power input optional for DC operations)

C.3.4.2 The MZ-6 Small Bore Inspection System performs visual examinations of bore IDs during general white light visual inspections and/or UV fluorescent magnetic particle inspections. Independent White and UV LED illumination is provided for examination of surfaces with live 1080 HD video. The MZ-6 utilizes a High Definition micro camera to provide color HD video of bores from 20 mm to 60 mm diameter. The high performance sensor is matched to display and capture hardware operated from a notebook type PC with auxiliary monitor for ease of viewing. MZ-6 supports the visual examinations of 20, 25, 30, 40 and 60 mm bores up to 10’ length. The head contains one camera with remote controlled focus of a combined forward and right angle viewing optic.

C.3.4.2.1 Video performance

1080/30 HD video for general visual, or MPI and MT inspections 1080p/30 Sensor and optics optimized for both white and UV examinations 2 MP (1920 x1080 pixel) motion still image capture

0º DOV down tube view

90º HFOV

16:9 Format Motorized remote focus operator controlled

Optical and camera components protected from process fluids and other contaminants C.3.4.2.2 Mechanical head and pole

.75” (19 mm) diameter inspection head and pole 10’ (30.5 cm) overall system length one piece carbon composite pole centering fixtures for 20,25, 30, 35, 40, 60 mm tubes Poles marked for down tube insertion position 1” increments with call outs at 6” intervals

C.3.4.2.3 Illumination – High performance UV and White LEDs rated 10,000 hour life.

UV is 365nm at intensity > 2000 µW/cm2 on the target surface with < 2 fc white content 365 nm UV LED and White LED Independent intensity control both white and UV

C.3.4.2.4 System Configuration and Packaging 2 storage and transit cases. One each for:

Head, umbilical and pole Notebook PC, monitor, keyboard, mouse, centering fixtures, and power supply

C.3.4.2.5 System Features User Interface Dell workstation type PC based operation

1 TB RAID 1 storage provides

1. 1200+ hrs video or

2. 400,000+ stills image at 1080 resolution

1920 x 1080 high performance graphics Windows 10 Pro OS

DocuViewtm display, capture, annotation, measurement, and control interface 24” 1920 x1080 resolution auxiliary display On screen annotation

Manual entry of down to and rotation position Manual entry of other data such a part and serial number, comments, etc.

Image file name

Video capture and measurement functions.

HD Video capture 1080/30p HD Image capture 1920 x 1080 pixel DocuView video measurement. +, - .005” accuracy.

Captured to storage media

1. Hard drive (1 TB RAID 1 standard)

2. External DVD

3. USB media

Inspector hand feeds the pole system into the gun tube. Manual insertion at rates suitable for inspection, adding centering fixtures at approx. 6’ intervals

Controls from PC Mouse & Keyboard Illumination intensity UV & White Video Recorder on/off Still image and video capture Measurement DocuView operations Grid functions

Control from PC only Annotation Setup parameters

C.3.4.2.6 System Features mechanical.

Control unit desktop based + workstation type PC, keyboard, mouse, and power supply.

Storage for centering fixtures. Compatible with MZ-5 FS control unit for operation.

Head, Pole & cable system Pole, umbilical and extension pole Rugged umbilical (anaconda sheath) overall length from head to control unit nominal 20’ overall length.

Centering fixtures 20, 25, 30, 40, 60 mm

C.3.4.2.7 System electrical 120V/60Hz 10a power required (alternate power input optional for DC operations)

C.5 Testing and Verification

C.5.1 Factory Inspection: Prior to shipment of the V&FMPIHDVBIS from the contractor’s facility, personnel from YPG may elect to inspect the equipment and to correct any operational issues. The contractor shall advise the YPG contracting officer or designated representative at least 30 business days in advance of the date of the shipment to allow such an inspection. YPG notification is recommended prior to factory checkout testing.

C.5.2 Final Acceptance Test: To insure proper operation of the V&FMPIHDVBIS Inspection System and to verify the unit performance, YPG personnel will conduct a system performance acceptance test after the system is fully installed. Final acceptance by YPG will be made within 30 days after the equipment installation is complete.

C.6 Delivery, Setup and Training

Manufacturer shall provide no less than three days of on-site assistance for system set-up, functional testing and training

Manufacturer shall provide on-site training including:

System set-up

Basic operation

Data acquisition

Data storage

Data analysis and reporting

Periodic and preventative maintenance

Trouble-shooting

C.7 Quality Assurance and Warranty Provisions

Preservation, packaging and packing shall be in accordance with the manufacturer’s commercial practice

Manufacturer shall warrant all components for one year from data of acceptance.