ATT F-STI External Inspection Template.pdf

Inspection Report

[Location]

US Army Corps of Engineers Center of Expertise for Petroleum, Oils and Lubricants

(USACE POL‐MCX)

[DATE]

STI In-Service Inspection Report Installation, State

Table of Contents

ACRONYMS AND ABBREVIATIONS

GENERAL SUMMARY

INSPECTION DATE

STATE REGULATIONS

PREVIOUS INSPECTION DATES

RECOMMENDED FUTURE INSPECTION DATES

GENERAL TANK INFORMATION

A. GENERAL PROJECT INFORMATION

1. STI SP001 Inspection

2. Site Information

B. TANK INSPECTION COMMENTS

1. Tank Construction

2. Tank Foundation

3. Tank Appurtenances

4. Tank Coating

5. Tank Piping System

6. Fire Protection System

7. Secondary Containment

C. FINDINGS AND RECOMMENDATIONS

1. MANDATORY REPAIRS per STI SP001, UFC 3-460-01, NFPA 30, or NFPA 30A

2. RECOMMENDED REPAIRS to Fully Comply with STI SP001, UFC 3-460-01, NFPA 30, or NFPA 30A

3. RECOMMENDED REPAIRS as Part of Regular Maintenance

APPENDIX A: ENGINEERING CALCULATIONS AND DRAWINGS

TANK CONFIGURATION DIAGRAM

TANK UT MEASUREMENTS

APPENDIX B: STI SP001 FORMAL EXTERNAL INSPECTION CHECKLIST

APPENDIX C: STI SP001 MONTHLY INSPECTION CHECKLIST

APPENDIX D: STI SP001 ANNUAL INSPECTION CHECKLIST

APPENDIX E: PHOTOGRAPHS

ACRONYMS AND ABBREVIATIONS

API American Petroleum Institute

ASME American Society of Mechanical Engineers

ASNT American Society of Non-Destructive Testing

ATG Automatic Tank Gauge

BBL Barrel

CFR Code of Federal Regulations

CP Cathodic Protection

DFT Dry Film Thickness

HLA High Level Alarm

HLCS High Level Control Shutoff

HHLA High-High Level Alarm

LLA Low Level Alarm

LLLA Low-Low Level Alarm

MFL Magnetic Flux Leakage

MT Magnetic Particle Testing

NACE National Association of Corrosion Engineers

NDT Non-Destructive Testing

NFPA National Fire Protection Association

PSI Pounds per Square Inch

PT Penetrant Testing

P/V Pressure/Vacuum

RP Recommended Practice

PST Product Saver Tank

RT Radiography Testing

STI Steel Tank Institute

TML Thickness Measurement Location

TRV Thermal Relief Valve

UFC Unified Facilities Criteria

UFGS Unified Facilities Guide Specifications

ULS Ultra Low Sulfur

UT Ultrasonic Testing

VT Visual Testing

GENERAL SUMMARY

Summary of Inspection

INSPECTION DATE

Inspection Date: 1 January 20XX Equipment Used:

Manufacturer:

Model Number:

Calibration Method:

Inspector(s):

STATE REGULATIONS

State Regulation for STI In-Service Tank Inspections XX Years State Regulation for STI Out-of-Service Tank Inspections XX Years

NOTE: If there are no state regulations for tank inspections then N/A shall reside in-place of the number of years between inspections. If state regulations reside, the recommended future inspections dates shall be based on whichever is more stringent between the STI inspector’s calculations and the State regulations.

PREVIOUS INSPECTION DATES

Inspection Date: 1 January 20XX

RECOMMENDED FUTURE INSPECTION DATES

STI Out-of-Service (Internal) Inspection Date: 1 January 20XX STI In-Service (External) Inspection Date: 1 January 20XX

[Name] [Title] [Company] STI Certified Inspector No. [XXXX]

GENERAL TANK INFORMATION

ITEM DESCRIPTION

Owner

Location

Facility Number

Tank Number

State / Country

City

Inspection Date

Tank Manufacturer

Design Standard

Date of Construction

Tank Contents

Tank Serial Number

Tank Diameter

Tank Length

Product Height

Tank Capacity

Tank Foundation

Tank Construction

Interior Coating System

Exterior Coating System

Level Gauging

Venting

Strapping Charts

Overfill Protection

Piping (Size and Material)

Receipt

Issue

Water Draw‐Off

Level Alarms

Secondary Containment

A. GENERAL PROJECT INFORMATION

1. STI SP001 Inspection

XXXX

2. Site Information

XXXX

B. TANK INSPECTION COMMENTS

1. Tank Construction

XXXX

2. Tank Foundation

XXXX

3. Tank Appurtenances

a. Venting

XXXX

b. Emergency Venting

XXXX

c. Manways

XXXX

d. Water Draw‐Off

XXXX

e. High Level Shutoff Valve

XXXX

f. Level Alarms

XXXX

g. Gauging

XXXX

h. Pumps

XXXX

i. Stairs and Platforms

XXXX

j. Grounding and Bonding

XXXX

4. Tank Coating

XXXX

5. Tank Piping System

XXXX

6. Fire Protection System

XXXX

7. Secondary Containment

XXXX

C. FINDINGS AND RECOMMENDATIONS

XXXX.

1. MANDATORY REPAIRS per STI SP001, UFC 3‐460‐01, NFPA 30, or NFPA 30A Mandatory repairs represent items that require immediate attention, in order to prevent imminent risk to system operators, equipment integrity, or the adjacent environment. The tank should remain out of service until these repairs are completed.

a. Title

b. Title

2. RECOMMENDED REPAIRS to Fully Comply with STI SP001, UFC 3‐460‐01, NFPA 30, or NFPA 30A Short-term Repairs that directly relate to the long-term preservation of the asset. Short-term repairs represent items that should be addressed in a timely manner in order to prevent future potential risks to system operators, equipment integrity, or the adjacent environment. These items may be required by Federal, State and Local Codes or by Military Criteria.

a. Title

b. Title

3. RECOMMENDED REPAIRS as Part of Regular Maintenance Long-term Repairs that directly relate to repair/upgrade of an asset to bring it up to the current standard from the standard at time of construction. Long-term Repairs represent items that should be addressed in a timely manner in order to prevent future potential risks to system operators, equipment integrity, or the adjacent environment.

a. Title

b. Title

APPENDIX A: ENGINEERING CALCULATIONS AND DRAWINGS

TANK CONFIGURATION DIAGRAM

TANK UT MEASUREMENTS

APPENDIX B: STI SP001 FORMAL EXTERNAL INSPECTION CHECKLIST

APPENDIX C: STI SP001 MONTHLY INSPECTION CHECKLIST

APPENDIX D: STI SP001 ANNUAL INSPECTION CHECKLIST

APPENDIX E: PHOTOGRAPHS

E.1: Tank XX North View E.2: Tank XX South View

E.3: Tank XX East View E.4: Tank XX West View

E.5: Picture Description E.6: Picture Description

E.7: Picture Description E.8: Picture Description

E.9: Picture Description E.10: Picture Description

E.11: Picture Description E.12: Picture Description

E.13: Picture Description E.14: Picture Description

E.15: Picture Description E.16: Picture Description