Atch1 SOW 21-1G7 Redacted.pdf

STATEMENT OF WORK (SOW)

DMEA 21-1G7

15 June 2021

Project Engineer/

1.0 SCOPE:

1.1 TITLE: DMEA Flying Probe Tester

1.2 APPLICABILITY: Defense Microelectronics Activity (DMEA), Semiconductor Assurance & Forensics Engineering (SAFE) Branch

1.3 BACKGROUND: For the purposes of this document “Flying Probe Tester” is defined as a system with the capability to automatically test locations across a printed circuit board (PCB) with electrical probes. A “netlist” is defined as a computer file that contains data that exactly specifies a list of all electrical components in a circuit and a list of all the nodes that they are electrically connected to. DMEA requires a Flying Probe Tester that has the capability to automatically determine all electrical connections throughout all layers of PCB boards and output these connections as netlists that are suitable to generate schematics of PCBs. A Flying Probe Tester with the capability to automatically generate PCB netlists has the potential to save thousands of hours of engineering time that are otherwise currently being used to manually probe, x-ray, image scan, hand-sand PCBs, and trace CAD drawings of PCB layers in order to gather data used to generate netlists with software. Netlists are subsequently used to generate schematics using schematic generation software.

1.4 PURPOSE: Procurement of a Flying Probe Tester with a manufacturers limited warranty.

NOTE: The information described within paragraphs 1.0 through 1.4 above is given for information only and has no contractual effect.

2.0 REFERENCED GOVERNMENT PROVIDED RESOURCES:

2.1 GOVERNMENT DOCUMENTS: N/A

2.2 OTHER DOCUMENTS: N/A

2.3 GOVERNMENT FURNISHED EQUIPMENT/MATERIAL (GFE/GFM): NA

2.4 GOVERNMENT FURNISHED INFORMATION: N/A

2.5 GOVERNMENT FURNISHED FACILITIES/ACCESS:

Facility/Access Date DMEA, Building 620, Room 640 ARO

3.0 REQUIREMENTS:

3.1 GENERAL REQUIREMENTS:

3.1.1 TRAVEL: N/A

3.2 PROGRAM MANAGEMENT: No program management will be required in the procurement of a Flying Probe Tester System.

3.3 TASK REQUIREMENTS:

3.3.1 FLYING PROBE TESTER: The contractor shall deliver a Flying Probe Tester to DMEA containing hardware and software that enable the following features:

3.3.1.1 Generation and output of a parts lists from the components soldered to Printed Circuit Board (PCB) (including their defined locations), an electrical schematic representation of the PCB under test, CAD files, and a netlist file, where a netlist is defined as a computer file that contains data that exactly specifies a list of all electrical components in a circuit and a list of all the nodes they are electrically connected to. The Flying Probe Tester shall be able to generate output electrical schematic files from the PCBs with or without the operator supplying Gerber, CAD or manufacturing files prior to initialization.

3.3.1.2 Automatic characterization of resistance, capacitance, inductance, and the ability to parametrically analyze individual electrical components (e.g. capacitors, resistors, inductors, diodes, operational amplifiers, etc.) on a PCB board when those components are either electrically connected, partially electrically disconnected or fully electrically disconnected while still mechanically attached to a PCB board while PCBs are powered on and off.

3.3.1.3 The capability of measuring the complex resistivity and capacitive values of each node and net on a PCB board as referenced against the board’s ground net or plane.

3.3.1.4 The capability to support boundary scans for integrated circuits and support flashing of integrated circuit devices with memory when the probes are landed.

3.3.1.5 A minimum of four (4) flying probes and the capability to simultaneously test the top and bottom surfaces of a PCB. The probes shall have a minimum positioning resolution in the x and y-axis of 80μm and a positioning repeatability of 100μm in order to obtain data from small discrete passive components, and +/-10µm in the z-axis to support probing on fragile soft gold pads that may be easily damaged by excessive force. The Flying Probe Tester shall be able to automatically and reliably land probes on at least two adjacent solder pads spaced at minimum 0.5 mm apart. The Flying Probe Tester should also measure impedance as close to the terminal tip of the probe head as possible to minimize the acquisition of measured data of impedance intrinsic to the system and minimize the amount of impedance generated by the system.

3.3.1.6 The capability of generating a netlist from a (PCB) containing one-thousand (1000) solder pads in a span of time not to exceed 40 hours.

3.3.1.7 The capability to accommodate PCBs that are up to 20 inches by 17 inches in size.

3.3.1.8 An integrated laser for checking alignment of components.

3.3.1.9 The capability of automatically performing both open and short circuit testing of all nets.

3.3.1.10 Integrated programmable power supplies for supplying various voltages to a PCB under test.

3.3.1.11 The capability to automatically isolate faults on PCB boards when the Flying Probe Tester is supplied with ground truth design information of functional PCB’s. Fault isolation capabilities shall reveal the location of faulty short circuits and faulty breaks in circuits.

3.3.1.12 An IR camera for temperature monitoring integrated into the Flying Probe Tester.

3.3.1.13 The capability to automatically find the impedance of PCB traces, test the insulation of circuits, measure capacitance via discharge, and detect voltage spikes while PCBs are powered on and off.

3.3.1.14 The capability to automatically and reliably land probes and acquire data from tests on parts with a minimum standard 0201 part size equivalent to 0.250 mm x 0.125 mm x 0.110 mm and larger.

3.3.1.15 Crating and shipping services support from the contractor if return shipping is ever required.

3.3.1.16 Any tool components running operating systems shall be up to date on all security patches and updates.

[Note: Windows 7 support ended on 14 January 2020, and requires the separate purchase of extended security updates to meet this requirement.]

3.3.1.17 The contractor shall provide technical documentation in both written and diagram form that clearly explain which ports and protocols are used in the communication between devices and that details how a support computer (if present) physically connects to tool hardware.

3.3.1.18 The contractor shall provide an industry standard cybersecurity analysis and recommendations on how to potentially mitigate known security vulnerabilities detailing SCAP Scan results and a STIG Checklist.

3.3.1.19 The cybersecurity analysis shall include potential actions that may be taken to strengthen security.

3.3.1.20 The support computer (if present) shall run a version of either Windows or Red Hat Enterprise Linux that is under active support. [Note: Windows 7 support ended on 14 January 2020, and requires the separate purchase of extended security updates to meet this requirement.]

3.3.1.21 The support computer (if present) shall be up to date on all security updates and patches to the OS and any third party software. [Note: Windows 7 support ended on 14 January 2020, and requires the separate purchase of extended security updates to meet this requirement.]

3.3.1.22 The contractor shall provide quarterly security updates for the OS, antivirus definitions, and any other software provided for the system for the duration of the warranty.

3.3.1.23 The contractor shall provide a port and the necessary software capability to accept a USB DVDRW drive for transferring data to and from the embedded hard drive in the absence of a network connection.

3.3.1.24 The contractor shall provide a port and the necessary software capability to accept a USB mass storage device for transferring data to and from the embedded hard drive in the absence of a network connection.

3.3.1.25 The contractor shall provide instructions on how to administratively disable and enable the ability the ability to transfer data using USB mass storage devices.

3.3.1.26 Facilitation requirements that do not require a condensation drain, external ventilation, or the use of a chiller.

3.3.2 DELIVERY: The contractor shall deliver the hardware and software described in Paragraph 3.3.1.1-3.3.1.26 to the Building 620 warehouse.

3.3.3 INSTALLATION: The Installation shall occur at a time agreed upon by DMEA and the contractor within ten

(10) days of delivery. After delivery the contractor shall perform all necessary unboxing, rigging, and transport required to deliver the tool into the lab in building 620 as chosen by the government and install the tool there.

Installation must be completed by a US citizen. The contractor shall verify that the Flying Probe Tester is operating at a level that meets the stated specifications after installation. CSAC will be required for the installer and trainer.

The contractor shall install the hardware and software described in Paragraph 3.3.1-3.3.3 at DMEA such that it is operating at the optimal level per Original Equipment Manufacturer (OEM) specifications.

3.3.4 TRAINING: The contractor shall provide on-site at DMEA training for the complete system described in paragraphs 3.3.1-3.3.3 for up to four (4) DMEA engineers for up to sixteen (16) hours in length and this training shall be performed by a US Citizen after installation is complete. The Training shall occur at a time agreed upon by DMEA and the contractor. The training shall cover operation of the tool, generation of netlist, bill of material, and schematic outputs.

3.3.5 WARRANTY: The contractor shall provide on-site hardware and software warranties covering manufacturing defects for a minimum of eighteen (12) months. The contractor shall maintain the equipment provided in paragraph 3.3.1, including the repair or replacement of any failed components under normal operation that negatively impact the intended operation of the equipment.

3.3.6 DOCUMENTATION: The contractor shall provide off-the-shelf user/operating manuals for the item described in paragraph 3.3.1. The contractor shall provide any service reports for service covered under the warranty described in paragraph 3.3.5.

3.3.7 WORK RESTRICTIONS: The contractor and their staff shall abide to the following:

A. All contractor personnel on-site at DMEA must be US citizens.

B. The DMEA facility is access controlled and all personnel are required to have a background check in advance of working at the site. The contractor shall submit background check release forms and badge requests forms for all personnel expected to work on this project at least two (2) weeks prior to contract start. The on-site contractor personnel shall be issued a badge each day while on site and shall return their badge to DMEA security personnel at the end of the day or when leaving the site. Any contractor personnel showing up at DMEA without a pre-arranged badge request and background check shall not be allowed to access the DMEA facility. For security and facility access purposes, the contractor shall assign specific technicians to the DMEA work.

3.3.8 PREVENTATIVE MAINTENANCE AND SERVICE: For the first three-hundred and sixty-five (365) days after Flying Probe Tester installation at DMEA the tool will be covered by a warranty. Four (4) option years for preventive maintenance and service will be made available to DMEA for preventive maintenance and service after the conclusion of the warranty or after three-hundred and sixty-five (365) days, whichever occurs later. The contractor shall provide at least one (1) preventative maintenance (PM) visit for the Flying Probe Tester per year.

During the PM visit, the contractor shall verify that the system is returned to full operational condition meeting Original Equipment Manufacturer (OEM) specifications. The contractor shall include all associated travel costs in the PM visit.

3.3.9 ON-SITE SERVICE: After the conclusion of the warranty or after three-hundred and sixty-five (365) days, whichever occurs later, the contractor shall provide on-site diagnostic and repair services for the Flying Probe Tester identified above in 3.3.1.1-3.3.1.26. On-site Service Visits shall include all associated travel costs. At the end of the Service Visit, the contractor shall verify that the system is returned to full operational condition meeting OEM specifications. If the tool cannot be repaired during an on-site Service Visit, the contractor shall inform DMEA of the repair plan, including the next steps and an estimated completion date.

3.3.10 REPLACEMENT PARTS: After the conclusion of the warranty or after three-hundred and sixty-five (365) days, whichever occurs later, the contractor shall provide replacement parts for all hardware components that cannot be repaired, excluding all consumable items. The components shall be replaced with equivalent or better quality parts.

3.3.11 SOFTWARE: The contractor shall provide the latest software and Operating System updates and upgrades to the software and control computer, when released. The software updates shall be provided on a CD, sent to DMEA prior to the scheduled visit for installing the software update, if an installation visit is required.

3.3.12 REMOTE TECHNICAL SUPPORT: The contractor shall provide email and telephone support for the Flying Probe Tester identified above in 3.3.1.1-3.3.1.26. Monday through Friday between the hours of 0900 to 1600 Pacific Time, except on Federal Holidays. The contractor shall respond to DMEA support inquiries within twenty-four (24) hours.

3.3.13 REPORT: The contractor shall provide a service report following the conclusion of each on-site visit, whether for a PM or Service visit. The service report shall include a summary of all work completed during the visit, the current status of the Flying Probe Tester identified above in 3.3.1.1-3.3.1.26, and any next steps, if applicable.

(A001 Service Report).

3.4 PROGRAM SUMMARY: None

4.0 DATA ITEMS: The following CDRL apply to this PWS and shall be submitted as described below. Indicate on the cover of all delivered data the contract number, PWS number, PWS title, and the current DMEA Project Engineer name and office symbol.

1. Sequence Number A001

2. Title Maintenance Service Report

3. Subtitle Flying Probe Tester Service Report

4. Authority DI-MGMT-80995A

5. Contract Reference 3.3.1, 3.3.2

6. Requiring Office MEBE

7. DD 250 Req LT

8. App Code N/A

9. Distribution Statement Req’d Distribution Statement B. Distribution authorized to US Government agencies only, Proprietary Information; 9 December 2020. Other requests for this document shall be referred to DMEA/MEBE.

10. Frequency See Block 16

11. As of N/A

12. Date of First Submission See Block 16

13. Date of Subsequent Submission See Block 16

14. Distribution See 3.6 Distribution List 5.0

15. Total See 3.6 Distribution List 5.0

16. Remarks Contractor format is acceptable. Report shall be in either Adobe Acrobat

(.pdf) or Microsoft Word (.docx) file format.

Block 10: ASREQ – As Required. A Service Report is due within two (2) business days after each PM visit and Service visit.

Block 12 and 13: The first submission shall be due within two (2) business days after each PM visit and Service visit

5.0 DISTRIBUTION LIST: The contractor shall deliver electronic copies to DMEA via e-mail in Microsoft Office products or in Adobe PDF format to non-DMEA personnel to the address indicated. The subject block shall contain the contract number, PWS number, CDRL title, and date. If this task involves classified data, the contractor shall deliver classified data in an appropriate manner to only those recipients specifically indicated in the distribution list below. For all other recipients, the contractor shall send only a cover letter in lieu of the classified data. The contractor shall ensure the security of unclassified DoD information on non-DoD information systems in accordance with DoDI 8582.01, 6 Jun 2012.

Code Copies (regular/reproducible/electronic) Address

DMEA/MEBE All deliverables: 0/0/1

If this task involves classified data, the contractor shall deliver classified data in an appropriate manner to this recipient. The contractor shall ensure the security of unclassified DoD information on non-DoD information systems in accordance with DoDI 8582.01, 6 Jun 2012.

DMEA/MEBE

DMEA/MEEC

(PCO)

All deliverables: 0/0/1

If this task involves classified data, the contractor shall NOT deliver classified data to this recipient.

Deliver only cover letters in lieu of classified data.

The contractor shall ensure the security of unclassified DoD information on non-DoD information systems in accordance with DoDI 8582.01, 6 Jun 2012.

DMEA/MEEC

Attn: Ryan Tung, Contracting Officer 4234 54th Street McClellan, CA 95652-2100 ryan.c.tung.civ@mail.mil

6.0 POINTS OF CONTACT:

DMEA/ MEBE: