Atch 1- Control Valve_Filter Specifications_rev_1.27.22.pdf

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Attached to
C1 Heater Control Valve and Filter Federal contract opportunity
Solicitation number
FA9101-22-Q-0004
Issued by
Department of the Air Force Materiel Command Test Center

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FA9101-22-Q-0004-C1 Heater Control Valve and Filter - Combined Synopsis.pdf PDF
Atch 2 - FAR_DFARS_AFFARS with FAR 52.204-24 Representation included.pdf PDF

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NOT SENSITIVE IRA-3919

Air Filter and Control Valve for NGTETC

Description: This purchase request is for a control valve and air filter associated with the NGTETC project at Arnold Engineering Development Complex. The items will be as summarized:

- HPA-F2-RF: (1) 3” Schedule 160 Class 2500, 50 micron air filter. Body/Cover material shall be 304 / 316 Stainless Steel. The medium for this valve will be air with an inlet pressure of 4400 psig and a design temperature between -20 and 110 °F. (See detail sheet below for complete details)

- HPA-PCV5-RF: (1) 3” Schedule 160 Class 2500 Globe Control Valve RTJ. Body material shall be 304 or 316 Stainless Steel. The medium for this valve will be air with a differential pressure of 4400 psig and a design temperature between -20 and 1110 °F. (See detail sheet below for complete details)

FILTER DATA SHEET 14327-HPA-F2-RF

ID

E

N T

IT

Y

1 DESCRIPTION AND TAG NO.: 3” High Pressure Air Filter

2 SPECIFICATION NO.: N/A

3 SCHEMATIC NO.: N/A

4 DESIGN CODE: ASME B31.3

5 PIPE DESIGN: ASME B31.3

6 DATA TABLE: N/A NONE

D E

S

IG

N C

O N

D

IT

IO

N

S

7 FLUID: AIR

DESIGN CONDITION

8 FLOW: LB/SEC 15

9 TEMPERATURE: (F) -20 to 110

10 INLET PRESSURE: (PSIG) 4400

11 OUTLET PRESSURE: (PSIG)

12 SPECIFIC GRAVITY: 1.00

13 MAX DESIGN PRESSURE: (PSIG) 4400 MAX. TEMP. (F) 110 OCCUR SIMULTANEOUSLY: Yes

14 VELOCITY AT INLET: Per Vendor

15 P (CLEAN): 50 PSID MAX at 15 lbm/sec

16 ELEMENT FAILURE P: 4400 PSID Normal Flow, 300 PSID Reverse Flow

B O

D Y

17 FILTER DESIGN RATING (ANSI): CLASS 2500

18 BODY MATERIAL: 304 SS: ASTM A351 CF8M or 316 SS: ASTM A351 CF8M

19 COVER MATERIAL: 304 SS: ASTM A351 CF8M or 316 SS: ASTM A351 CF8M

20 TYPE END CONNECTION: INLET

HUB

OUTLET

HUB

21 CONNECTION SIZE/TYPE: 3 GR25 GRAYLOC OR EQUAL 3 GR25 GRAYLOC OR EQUAL

22 WELD END STANDARD

(BUTT-WELD ONLY): N/A N/A

E L

E M

E N

T

23 ELEMENT TYPE: PARTICULATE

24 ELEMENT MATERIAL: STAINLESS STEEL

25 ELEMENT SIZE: 50 MICRON

COVER GASKET/SEAL: PER VENDOR

27 TESTING:

Hydrostatic Pressure Test per ASME B31.3

28 REMARKS:

T Type Filter Housing

Full Assembly Suitable for Outdoor Service

Provide One Spare Element

29 SUBMITTALS:

Filter Drawing

Shop Test Reports

Certified Material Test Report (Pressure Containing Components)

Cv or Pressure Drop Curve

CONTROL VALVE DATA SHEET 14327-HPA-PCV5-RF

Identity

DESCRIPTION AND TAG NO.: HPA-PCV5-RF SCHEMATIC NO.:

SPECIFICATION NO.: N/A DESIGN CODE: ASME B16.34

PIPE DESIGN: ASME B31.3 DATA TABLE: N/A

Operating Conditions

MEDIUM: ☒ Air SPECIFIC GRAVITY: 1.000

DESIGN TEMPERATURE: -20 to 110 °F

DESIGN PRESSURE: 4400 psig

CONDITION: 1 2 3 SERVICE CONDITION: ☒ Modulating

FLOW RATE: 15.0 15.0 1.9 ☒Lb/sec FLUID VELOCITY AT VALVE INLET: ☒ Per Vendor

TEMPERATURE: 70 90 70 °F PRESSURE LOSS WHEN FULLY OPEN:

INLET PRESSURE: 1400 1400 1400 psig ENVIRONMENT: ☒Outdoor OUTLET PRESSURE: 700 700 700 psig Class: 2500 Division: A Group: Standard Class

MAXIMUM ALLOWABLES: NOTES:

a) Shutoff Pressure Differential: 4400 psig

b) Temperature: -20 to 110 °F

c) Occur Simultaneously: ☒ Yes

Valve Specifications

BODY TYPE: ☒ Globe CONNECTION SIZE & SCHEDULE: NPS: 3 Schedule: 160 Flange Type: RTJ

FLANGE RATING (ANSI): ☒ Class 2500 WELD END (BUTT WELD ONLY):

CHARACTERISTIC: ☒ Equal Percentage

BODY MATERIAL: STUFFING BOX PACKING: ☒ Single

a) ☒ 304 Stainless Steel ☒ 316 Stainless Steel AIR FAILS, VALVE: ☒ Fails in place

ELECTRIC POWER FAILS, VALVE: ☒ N/A

LIMIT SWITCHES: ☒ Quantity: 2

LIMIT SWITCH LOCATIONS:

SEAT MATERIAL: ☒ Metal ☒ Fully Open Position ☒ Fully Closed Position

LIMIT SWITCH TYPES/CLASS: SPDT / C

TRIM MATERIAL: ☒ Metal SOLENOID OPERATOR: ☒ DC ☒ Voltage Rating: 24 V

SOLENOID LOCATION: ☒ Remote

END CONNECTION TYPE: POSITIONER: ☒ SMART POSITIONER

a) Inlet: ☒ Flanged CONVERTER LOCATION: ☒ Remote

COMMAND SIGNAL: ☒ Input Signal

b) Outlet: ☒ Flanged POSITION TRANSMITTER:

TRANSMITTER TYPE: ☒ LVDT

Testing

Testing shall be in accordance with the following:

1. Hydrostatic Pressure Test per ASME B16.34

2. Seat Leakage Test per FCI 70-2

Submittals

The following submittals are required:

1. Valve Drawing

2. Shop Test Reports

3. Certified Material Test Report

4. Valve Cv and Position Curve

Remarks

1. Required Cv range shall be achieved with valve position between 20% and 80% open.

2. Shutoff Class IV per FCI 70-2.

3. Actuator needs to go from 100% to 0% in 1.00 second.

4. Flanges on valves shall have clearance through holes. Tapped holes are not permitted.

PR Package 3 Cover Sheet
HPA-F2-RF
HPA-PCV5-RF

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