Atch 1 cleanLASER CL 1000 Beam Switch Laser System.pdf

DEPARTMENT OF THE AIR FORCE

86TH AIRLIFT WING (USAFE)

General Description:

This requirement is for one (1) Adapt Laser CleanLASER CL 1000 Beam Switch Laser System with integrated vacuum system capability, equipment consumables, accessories, and personnel protective equipment, including shipping and freight to Ramstein Air Base, Germany. These items are necessary for the refurbishment of parts used to build Aircraft Arresting Systems as part of the corrosion control program.

Minimum Requirements:

Adapt Laser CleanLASER CL 1000 Beam Switch Laser System: 900 watts +/-5% (cw) beam source average power, solid state, diode pumped, pulsed, q-switched, hermetically sealed resonator, class 4 laser product, includes:

- Advanced laser diode module/ pump unit by cleanLASER

- Laser source: Nd:YAG

- Wavelength: 1064nm

- Pulse frequency: 24-40kHz

- Two (2) beam ways, electronic switching, resonator with second output coupling configured for two fiber optic cables & two (2) laser optics (only one (1) optic may be used at a time)

- Electronic Margin Shielding (EMS)

- Modular components consisting of:

- Resonator with integrated safe beam shutter

- High frequency control unit (3HE)

- Power supply

- Digital chiller module: fan/coil, glycol/water heat transfer unit with refrigerant compressor, stainless steel pipe fittings

- Input power required: 480V, +/-2.5% AC, 3-ph, 20A, 60Hz

- 480V transformer

- 230V transformer

- Operating temperature 10-35°C

- Humidity: 10-95% non-condensing

- User Manuals, digital & hardcopy

Laser Source Housing

- Heavy-duty welded steel frame

- Powder coated finish colors: frame- RAL5001S, doors- RAL7035S

- Ingress Protection: IP 23

- Key locked resonator cover & service compartment access doors

- Two (2) Integrated fiber optic waveguide hangers

- Digital compressed-air pressure regulator

- Safety interlock-connections for Laser Controlled Area access door switch

- Beam status indicator lamp

- Forklift pockets

- 2” wide castors for use on surfaces with open grating, (2) swivel & locking

- Four (4) lifting points for crane hoisting

- Safety interlock port

- Main power disconnect switch with LOTO

- Dimensions (mm): (H) 1280 x (W) 745 x (D) 1608

- Weight (kg): Approx. 525

User Interface Controls – cleanTOUCH Touchscreen digital interface for system operation & control, includes:

Special software for adjusting beam settings, sub-system monitoring, data logging error reporting, remote operation, system adjustments

- Wi-Fi card- enables remote access by technicians for troubleshooting & diagnostics

- Sub-system sensors for performance monitoring, error reporting, equipment protection & safety

- Key-lock start switch

- E-Stop

2.4 Laser Optic - cleanLASER Model OSH80

- Hand-held, 1D closed-loop scanner

- Manual beam activation via safety trigger

- Water-cooled (via external optic chiller with lasers equipped with 50m or 100m fiber optics, 110V, compact closed-loop chillers)

- F-Theta objective AR1064 (F=160mm (6”))

- Digital display with controls for adjusting laser scan width & scan frequency

- Maximum beam deflection width: 80mm

- Internal suction-channel, “clip-on” suction nozzles: (1) short & (1) long with rollers

- Suction hose connection fittings

- LED lights for target surface illumination

- LED laser status indicator lights

- Attachment ring for tool suspension

- Protection window fouling control system via customer supplied, clean, dry, oil-free compressed-air source ~5CFM (min), 65 psi max.

- Lightweight impact-resistant, 2-piece sealed housing

- Replaceable fused quartz IR coated protection window

- Protection window replacement tool

- Threaded inserts for mounting optic to automated motion control

- Weight ~7.5 lbs.

2.5 Laser Optic – EffiSCAN – Compact Optic for Treating Hard Access Areas

- Hand-held, 1D closed-loop scanner

- Manual beam activation via safety trigger

- Water-cooled

- F=200mm focal length

- Digital display with controls to adjust pulse frequency, scan width & scan frequency.

- Maximum beam deflection width: 80mm

- External suction nozzle

- LED lights for target surface illumination

- LED laser status indicator lights

- Lightweight impact-resistant sealed housing

- Replaceable fused quartz IR coated protection window

- Protection window replacement tool

- Weight ~4.5 lbs.

2.6 Fiber Optic Cable Package

- Two (2) Length: 20m each

- Fiber packages include power & data cables, compressed-air line, water cooling lines

- Heavy-duty protective cover, step-safe, reinforced with flexural-limiting coiled steel jacket, water-resistant outer cover

- Protective cover diameter: 27mm

- Fiber optic cable protected inside separate coiled steel jacket

- Fiber geometry: round

- Fiber optic type: quartz

2.7 SWF Quick Connect Fiber Coupler – Upgrade to Fiber Optic Package

- Non-rotating plug connection

- Sensor to confirm proper fiber position

2.8 Accessories:

2.8.1 LFE 401 Laser Fume Extractor Filter Unit with Spark Arrestor

- Two (2) 1.2kW maintenance-free turbines

- 1st stage three (3) self-cleaning near HEPA particle filters

- 2nd stage activated carbon filter

- 3rd stage HEPA filter

- Operates on 230V, 20amp power (power supplied by laser source). Requires customer supplied oil-free, dry compressed-air source, regulated to 45psi max./~5CFM+

2.8.2 Laser Safety Curtains LAZ-R-SHROUD, Black, Series 200, consisting of:

- Multi-layer laser barrier material

- Four (4) curtains, each 72" W x 95" H

- Four (4) Freestanding mounting frames with locking casters

- 9” W x 95” L connecting strips provide curtain-to-curtain edge-fastening

- Includes laser safety signage

2.8.3 Laser Equipment Transport Wagon

- Custom designed, 4-wheeled wagon, rated for carrying capacity of 2000 lbs., towable by a forklift, with tie-downs to securely carry laser system, laser fume extractor filter unit, suction hose, laser safety curtains, power cords, tools, and supplies from workstation to workstation inside the customer’s building (not for highway use).

2.9 Spare Parts:

- Four (4) heavy-duty suction hoses, 2” x 30' section with hose cuffs on both ends

- Six (6) pairs of laser safety eyewear w/polycarbonate filters, rated for the above laser system

- Ten (10) OSH80 optic replacement protection windows

- Ten (10) EffiSCAN optic replacement protection windows (required spare part)

- Protection window cleaning kit: Includes cleantip swabs, optical paper, water-free 2-propanol

- LFE 401 - replacement particle filter cartridges (set of 3), high performance, self-cleaning

- LFE 401 - replacement activated carbon filter, granular media kit 14 lbs.

- LFE 401 - replacement H13 HEPA filter

- Two (2) Resonator Desiccant Packs

- Laser chiller replacement particle filter

Contractors shall perform the following actions:

Complete assembly and installation including all items listed above for a “turnkey” ready solution.

Hours of operation:

All deliveries shall be performed during, normal work hours between 08:00 a.m. and 15:00 p.m.

CEST (Central European Summer Time), Monday through Friday. No deliveries will be required on German or U.S. holidays. All deliveries shall be performed as coordinated with the designated point of contract (TBD).