Appendix_B_-_Lift_Station_B-18_Specifications.pdf

LIFT STATION B18 TELEMETRY SCOPE OF WORK

DEMO WORK:

1.) Remove Existing Emerson Control Wave Micro RTU and Return to Owner.

2.) Demo Existing Telemetry Tower and concrete base.

3.) Demo Existing 1” and 2” PVC conduit and wiring between Existing RTU and Existing Electrical

Control Panel.

INSTALLATION:

4.) The Owner, Brevard County Utility Services Department, utilizes the CONTROLWAVE MICRO Radio Telemetry System produced by Emerson Process Management Inc. To ensure compatibility with the Host system the following items, as well as any other materials necessary to fully complete the installation, are to be furnished and installed by the Contractor:

● (1) Emerson Process Management Standard BCUS Control Wave Micro RTU Panel

● (1) 4RF Aprisa Radio

Licensed Application = Aprisa SR+ (APSQ-N928-SSC-HD-22-ENAA)

● (1) 12VDC 18AH Lead Acid Battery with F2 Type Terminals

● (1) 890-960 MHZ, 10DBD Gain Yagi Antenna; SCALA (TY-900)

● (1) VEGA – Vegapuls C21 Radar Level Sensor (Order Code: RA – 222 295)

● (1) VEGA – Vegapuls Mounting Bracket (Order Code: RA – 222 26M)

● (1) ½" Eupen (LDF-50A) Heliax Cable or Equivalent

● (1) Eupen Clip Hanger Kit for ½ inch Heliax Cable (CH12-NH)

● (2) Eupen (NM50V12) Male "N" Type Cable Connectors or Equivalent

● (2) Andrews (CSG12-06B1A) 1/2” Heliax cable Grounding Kits or Equivalent

● (10pk) ½” Wide, Interlocked Worm Gear Hose Clamp (1 inch) Grainger (16P298) or Equivalent

● Mini Weatherproofing Kit, www.sitepro1.com (WK2M) or Equivalent http://www.sitepro1.com/

● Wire Markers, Phoenix Contact (WML7;5 (25X13) R or Equivalent

● 2-inch schedule 80 PVC conduits between RTU and control panel for all signal wires.

● 1-inch schedule 80 PVC conduits between RTU and control panel for 120-volt power wires and 120-volt control signal wires.

● 2 2-inch Myers Hubs and 2 1-inch Myers Hubs.

● 5/8-inch copper clad acorn grounding clamp (with a maximum of 25 ohms to ground.)

● 10-foot grounding rod and strap as shown in the detail drawings.

● 316 Stainless steel mounting brackets and stainless-steel hardware to mount enclosures to mast.

5.) Furnish and Install new ROHN 45G Tower In the same location as the existing. Coordinate exact location and Tower height with Area Maintenance Staff.

6.) Furnish and install Emerson Control Wave Micro RTU Panel.

7.) Install 1” and 2” SCH 80 PVC Conduits between Emerson Control Wave Micro RTU and New Control Panel. Install conduit per Brevard County Utility Services Current Electrical Standards.

8.) Install the following wires in the 1” and 2” Conduits between the RTU and Control panel:

a. The wiring required in the 2” conduit shall be 12 pairs of Red 14 AWG “THHN” Stranded wire for the digital input signal wiring. The 2” conduit shall also include 4 separate pairs of 18 AWG twisted shielded cable for the analog input wiring. The analog cables shall be Belden 9341 instrumentation cable or approved equal. This wiring includes the 4 spare pair of 14 AWG and 1 spare 18 AWG twisted shielded cable for planned growth.

b. The wiring required in the 1” conduit shall be 12 AWG “THHN” stranded, which shall be 1 Black for HOT, 1 White for NEUTRAL and 1 Green for GROUND and 4 pairs of Red 14 AWG “THHN” Stranded wires for the Digital Output signal wiring of which 1 pair is spare. All materials must meet, or exceed National Electrical Code Standards. NOTE: 120VAC input power termination shown on control panel drawings.

* Wiring totals may vary depending on specific lift station design.

Signal wires to the RTU shall be looped in the bottom of the enclosure with an 18" radius loop for any future wiring requirements. The spare pairs shall be labeled, neatly bundled and tied in the bottom of the RTU cabinet. NO TOP PENETRATION OF ANY ENCLOSURE WILL BE ACCEPTED. Any deviations from the wiring list shall be approved in writing by the Owner.

9.) Wiring between the RTU and New Electrical Control Panel shall be terminated by the Contractor. Follow the wiring list below:

DIGITAL INPUTS

TB3-1 TBA-7

TB3-COM TBA-8

TB3-2 TBA-9

TB3-COM TBA-10

TB3-5 TBA-15

TB3-COM TBA-16

TB3-6 TBA-19

TB3-COM TBA-20

TB3-11 TBA-17

TB3-COM TBA-18

TB3-12 TBA-21

TB3-COM TBA-22

TB3-13 TBA-23

TB3-COM TBA-24

TB3-16 TBA-13

TB3-COM TBA-14

DIGITAL OUTPUTS

CR1-14 TBA-7

CR1-11 TBA-8

CR2-14 TBA-9

CR2-11 TBA-10

K2-14 TBA-15

CR3-11 TBA-16

ANALOG INPUTS

SP1+ TBA-1

SP1- TBA-2

DRAIN

SP2+ TBA-3

SP2- TBA-4

DRAIN

SP3+ TBA-

SP3- TBA-

DRAIN

HIGH SPEED COUNTER

TB HSC-1

TB HSC-2

120 VAC POWER

LINE POWER L TBA-A

NEUTRAL N TBA-B

GROUND G GND

STRANDED WIRE

L 12 AWG THHN BLACK

N 12 AWG THHN WHITE

G 12 AWG THHN GREEN

RAIN GAUGE

RG100+ 18 AWG TWISTED

SHIELDED BELDEN 9341

CABLE

RG100-

PUMP 2 OUTPUT CURRENT

IM200+ 18 AWG TWISTED

SHIELDED BELDEN 9341

CABLE

IM200-

WET WELL LEVEL TRANSMITTER

LH011+ 18 AWG TWISTED

SHIELDED BELDEN 9341

CABLE

LH011-

PUMP 1 OUTPUT CURRENT

IM100+ 18 AWG TWISTED

SHIELDED BELDEN 9341

CABLE

IM100-

RTU / FLOAT CONTROL

RF001+ 14 AWG THHN (RED)

RF001- 14 AWG THHN (RED)

STRANDED WIRE

PUMP 2 CONTROL

MD200+ 14 AWG THHN (RED)

MD200- 14 AWG THHN (RED)

STRANDED WIRE

PUMP 1 CONTROL

MD100+ 14 AWG THHN (RED)

MD100- 14 AWG THHN (RED)

STRANDED WIRE

CONTROL POWER

JF011+ 14 AWG THHN (RED)

JF011- 14 AWG THHN (RED)

STRANDED WIRE

PUMP 2 POWER / SOFT START

FAULT / OL TRIPPED

XH200+ 14 AWG THHN (RED)

XH200- 14 AWG THHN (RED)

STRANDED WIRE

PUMP 1 POWER / SOFT START

FAULT / OL TRIPPED

XH100+ 14 AWG THHN (RED)

XH100- 14 AWG THHN (RED)

STRANDED WIRE

24 VAC FLOAT POWER FAIL

JF012+ 14 AWG THHN (RED)

JF012- 14 AWG THHN (RED)

STRANDED WIRE

OPERATOR ONSITE

YH012+ 14 AWG THHN (RED)

YH012- 14 AWG THHN (RED)

STRANDED WIRE

HIGH LEVEL

LH011+ 14 AWG THHN (RED)

LH011- 14 AWG THHN (RED)

STRANDED WIRE

PUMP 2 RUN

MN200+ 14 AWG THHN (RED)

MN200- 14 AWG THHN (RED)

STRANDED WIRE

PUMP 1 RUN

MN100+ 14 AWG THHN (RED)

MN100- 14 AWG THHN (RED)

STRANDED WIRE

DUPLEX / LIFT STATION POINT DETAIL WIRING LIST

POINT DESCRIPTION WIRE TAG RTU TERMINAL ELECTRIC PANEL TERMINAL # WIRE SIZE TYPE/COLOR

1.) Install the antenna with ½” heliax cable as shown. The antenna must be mounted vertically polarized (Elements pointed in the up / down position). Align the antenna roughly in the direction of the receiving node. Final alignment may be necessary by the contractor at start up based on the receive signal strength.

Install the heliax cable to the mast using the 316 SS straps and cable hanging kits at approximately 30-inch intervals. All connections on the antenna, grounding kits, and RTU shall be wrapped first with electrical tape then vapor wrap and then electrical tape over the vapor wrap to ensure water tight seals.

Connect the signal wires from the electrical panel to the RTU in accordance with the wiring diagram provided. All wiring in the electrical panel and RTU panel shall be neatly formed, grouped, laced, and identified with proper signal markings to provide a neat and orderly appearance.

Install Myers Hubs on both ends of the 2-inch and 1-inch RTU conduits.

When the installation is accepted, Owner’s personnel will be responsible for configuring the RTU and radio for communication with the host system. Follow the established inspection procedures of the Owner. The following address and phone number may be used to communicate with Emerson Process Management directly:

Emerson Process Management | Power & Water Solutions, Inc.

337 Northlake Blvd. | Suite 1016 | Altamonte Springs | FL | 32701-5264 | USA Office +1 407-629-9464