AK16978473.pdf

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Generator, Engine Accessory
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SPRDL1-25-R-0059
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This document is a Special Packaging Instruction (DD Form 2169) for a Parts Kit, Engine with National Stock Number 2920-01-697-8473, dated 11/17/2021. The detailed form specifies precise packaging, preservation, and shipping requirements for an engine parts kit, including specific instructions for cleaning, drying, barrier placement, bracketing, hardware handling, and container preparation. The packaging requirements follow multiple military standards (MIL-STD-2073-1, MIL-STD-129, ASTM specifications) and include meticulous details such as barrier material sizes, cushioning specifications, hardware set compositions, and marking instructions.

The document provides comprehensive technical guidance for packaging the engine parts kit, with explicit requirements for each packaging step. Key specifications include a unit pack weight of 217.0 lbs, unit pack volume of 11.199 cubic feet, and unit pack dimensions of 30.5 x 23.5 x 27.0 inches. The packaging instructions include multiple steps involving barriers, brackets, hardware sets, gaskets, and an envelope, with precise placement and preparation requirements. The container is to be marked as a "REUSABLE CONTAINER, DO NOT DESTROY" and includes specific instructions for opening and handling the shipment.

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 6 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BK

NE

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, Gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of Information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB Control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

. N1609-11 (76761) PARTS KIT,ENGINE 19207 AK16978473

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2920-01-697-8473 11/17/2021

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 217.0 11.199 30.5 X 23.5 X 27.0

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1, METHOD 43

13. CLEANING 1-C 2 BARRIER: ASTM-F104, SIZE: 3 X 4

MIL-STD-2073-1 & NOTE B 2-D 2 BARRIER: ASTM-F104, SIZE: 2 X 2

14. DRYING 3-E 2 FABRICATED BRACKETS

MIL-STD-2073-1 & NOTE B 4-F A/R BRACING: ASTM-D6199, CL 3 / A-A-55057, TY A

15. PACKING 5-G 1 CUSHIONING: A-A-59135, CL 1, GR A

SIZE: 18 X 240 X 1/4” THICKNESS

a. LEVEL A

6-H A/R HARDWARE SETS

MIL-STD-2073-1 & NOTE M 7-I 4 GASKETS: ASTM-F104, SIZE: 20 X 8

b. LEVEL B

8-J 1 ENVELOPE: MIL-DTL-6060E, SIZE: 50 X 90

NONE 7-K 1 CONTAINER: ASTM-D6880, CL 2, ST 7,

16. MARKING SIZE: 27 X 22 X 23

MIL-STD-129 & NOTE L

17. NOTES/DRAWING

A. AS APPLICABLE INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. CLEAN AND DRY ITEM BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING MATERIALS.

C. BARRIER IS TO BE PLACED BETWEEN THE BRACKETS AND ITEM.

D. BARRIER IS TO HAVE A 9/16” HOLE CENTERED IN THE MATERIAL AND SHALL BE PLACED BETWEEN HARDWARE

AND SEGREGATED PACK NUMBER 1.

E. BRACKETS SHALL BE FABRICATED FROM COMMERCIAL GRADE PLATE STEEL. BRACKETS SHALL BE FORMED BY BENDING AND ALL GUSSETS SHALL BE WELDED. BRACKETS SHALL BE PLATED OR PRESERVED USING MIL-PRF-

16173, GR 4. SEE FIGURES 3 & 4 FOR BRACKET DRAWINGS AND PLACEMENT.

F. SECURE BLOCKING TOGETHER USING NAILS CONFORMING TO ASTM-F1667, SEE TABLE 1 AND FIGURES 1 & 2

FOR SIZES AND ORIENTATION.

G. DOUBLE WRAP SEGREGATED PACK NUMBER 1 & 2 AND BRACKETS IN FOAM, SECURE WITH TAPE.

H. ALL HARDWARE SHALL BE ZINC PLATED AND CONFORM TO ASTM-F2329. SEE TABLE 1 AND FIGURE 5 FOR SIZES

AND LOCATIONS.

I. SEE FIGURE 6 FOR GASKET PLACEMENT ON ENVELOPE.

J. ENVELOPE FABRICATION SHALL BE IN ACCORDANCE WITH SPECIFICATION MIL-DTL-6060. GASKETS SHALL BE CEMENTED TO EACH SIDE OF THE BAG AT THE MOUNTING LOCATION USING MMM-A-260 ADHESIVE OR COMMERCIAL EQUIVALENT. ENVELOPE AND GASKETS ARE TO BE PLACED BETWEEN THE BLOCKING AND CONTAINER BASE. AFTER POSITIONING BARRIER OVER BOLTS, A SUFFICIENT QUANTITY OF ADHESIVE SHALL

BE APPLIED AROUND BOLT AND GASKET TO PROVIDE AN AIRTIGHT SEAL.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 6

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -BK OMB No. 0704-0188 NE

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

N1609-11 (76761) PARTS KIT,ENGINE 19207 AK16978473

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2920-01-697-8473 11/17/2021 -

K. CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D6880 USING 5/16” X 3” LAG SCREWS FASTENED

INTO SKID MEMBERS.

L. IN ADDITION TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP

AND SIDES WITH MINIMUM 1/2 INCH HIGH BLACK LETTERS "REUSABLE CONTAINER, DO NOT

DESTROY". IN ADDITION, THE TOP AND ENDS SHALL BE MARKED "REMOVE LAG SCREWS TO OPEN

CONTAINER" USING 1/2 INCH HIGH BLACK LETTERS.

M. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

TABLE 2 – BILL OF MATERIAL

ITEM DESCRIPTION QTY REFERENCE

A 2 NOM X 6 NOM X 18 OVERALL LENGTH 2 ASTM-D6199, GROUP II

B 4 NOM X 6 NOM X 18 OVERALL LENGTH 1 ASTM-D6199, GROUP II

C 1 NOM X 6 NOM X 18 OVERALL LENGTH 1 ASTM-D6199, GROUP II

D 18 X 5-1/2 X 1/2" THICKNESS 1 A-A-55057, TY A

E 2 NOM X 4 NOM X 22-1/2 OVERALL LENGTH 2 ASTM-D6199, GROUP II

F 2 NOM X 6 NOM X 7 OVERALL LENGTH 2 ASTM-D6199, GROUP II

G 6 X 7 X 1/4" THICKNESS 2 A-A-55057, TY A

H 3/8” HARDWARE SET 1 1

HARDWARE SET CONSISTS OF: 1 PC 3/8 – 16 X

8 CARRIAGE BOLT, 1 PC 3/8 LOCK WASHER, 1

PC 3/8 FLAT WASHER, AND 1 PC 3/8 NUT

I 3/8” HARDWARE SET 2 1

HARDWARE SET CONSISTS OF: 1 PC 3/8 – 16 X

6 CARRIAGE BOLT, 1 PC 3/8 LOCK WASHER, 1

PC 3/8 FLAT WASHER, AND 1 PC 3/8 NUT

J 3/8” HARDWARE SET 3 1

HARDWARE SET CONSISTS OF: 1 PC 3/8 – 16 X

2-1/2 HEX BOLT, 1 PC 3/8 LOCK WASHER, 1 PC

3/8 FLAT WASHER, AND 1 PC 3/8 NUT

K 9/16” HARDWARE SET 1

HARDWARE SET CONSISTS OF: 1 PC 9/16 – 12 X

2-1/2 HEX BOLT, 1 PC 9/16 LOCK WASHER, 1

PC 9/16 FLAT WASHER, AND 1 PC 9/16 NUT

L BRACKET 1 SEE FIGURE 3

M BRACKET 1 SEE FIGURE 4

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 6

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

N1609-11 (76761) PARTS KIT,ENGINE 19207 AK16978473

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

FIGURE 1 – BLOCKING AND HARDWARE LOCATIONS

FIGURE 2 – BLOCKNIG AND HOLE DIMENSIONS

B

G

E

C

D

A

F

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 6

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

N1609-11 (76761) PARTS KIT,ENGINE 19207 AK16978473

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

FIGURE 3 – BRACKET DIMENSIONS (ITEM L)

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 6

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

N1609-11 (76761) PARTS KIT,ENGINE 19207 AK16978473

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

FIGURE 4 – BRACKET DIMENSIONS (ITEM M)

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 6

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

N1609-11 (76761) PARTS KIT,ENGINE 19207 AK16978473

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

FIGURE 5 – ORIENTATION OF ITEMS AND GENERATOR ON CONTAINER BASE

FIGURE 6 – GASKET PLACEMENT ON ENVELOPE

I

J

K

H

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