AK16911985.pdf
PDF 313 KB Posted
- Attached to
- Pump Unit, Centrifugal
- Solicitation number
- SPRDL1-26-R-0063
About this file
This is a Special Packaging Instruction (DD Form 2169) for a centrifugal pump unit requiring specific preservation, packing, and shipment procedures. The document specifies detailed requirements for the M52109 (19207) Pump Unit, Centrifugal with National Stock Number 4320-01-691-1985, effective as of 07-17-2024.
The preservation requirements include draining and drying the pump before coating interior surfaces with DOD-L-24651 or USDA/NSF 60 class H3 or H1 preservative, and coating unpainted metal surfaces with MIL-PRF-16173, Grade I preservative. The engine and engine accessories must be preserved per ATPD-2232, Type II, Method 20. Packing follows Level A requirements under MIL-STD-2073-1 and includes construction of a specialized deck assembly using 3/4-inch CDX plywood pallets, 2x4 registers, floater decks, compression springs, carriage bolts, and a vapor barrier bag (MIL-DTL-117, Type I, Class E, Style 1). The corrugated container dimensions are 36.25" x 27.5" x 26.75" with a unit package weight of 319.0 pounds and volume of 19.657 cubic feet. The pump is secured within registers using metal strapping and diagonal banding across the pump handles. Marking must conform to MIL-STD-129, and quality assurance inspection and conformance shall be conducted in accordance with MIL-STD-2073-1. The unit container serves as the shipping container with final closure secured by steel strapping around the wooden crate per ASTM D 6251.
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| File | Type | Posted |
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| SPRDL1-26-R-0063 (Amendment 0001).pdf | ||
| SPRDL1-26-R-0063.pdf |
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Text version
SPECIAL PACKAGING INSTRUCTION
Form Approved -AM OMB No. 0704-0188 JO
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS
2. CAGE 3. SPI NO.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE
M52109 (19207) PUMP UNIT,CENTRIFUGAL 19207 AK16911985
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
4320-01-691-1985 07-17-2024
7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)
001 NONE 319.0 19.657 36.3 x 29.8 x 31.4
12. MILITARY PRESERVATION 18.
STEPS
19.
REQD
20.
DESCRIPTION MIL-STD-2073-1 METHOD 42
13. CLEANING A Preservation for interior surfaces
MIL-STD-2073-1 B Preservation for exterior unpainted metals
14. DRYING C Preserve engine according to ATPD-2232, Type II, Method 20
MIL-STD-2073-1 D 1 Container: ASTM D 6251, Type III, Class 2, Style A, Treatment A
15. PACKING
a. LEVEL A
MIL-STD-2073-1 AND NOTE E
b. LEVEL B
NOT APPLICABLE
16. MARKING
MIL-STD-129
17. NOTES/DRAWING
A. Drain and dry pump. Coat interior surfaces with DOD-L-24651 or USDA/NSF 60 class H3 or H1 preservative.
B. Coat unpainted metal surfaces with MIL-PRF-16173, Grade I preservative.
C. The engine and engine accessories shall be preserved in accordance with the level A requirements of ATPD-2232, as specified for Type II, Method 20.
D. Deck Assembly: (See accompanying illustrations).
1. Skids are attached to 3/4 in. CDX plywood pallet IAW ASTMD 6251
2. Registers (2 x 4 s) are attached (edge up) to floater (3/4 in. CDX plywood 31” X 23”)
3. Floater is centered on plywood base.
4. Holes are drilled through the top of the registers, through the floater deck board and through the pallet base 6” from the end on the long side of the floating base.
5. Four strips of 2 in. x 2 in., 2# closed cell foam (Spec: A-A-59136, Class 2, Grade A, Type I) are then glued and centered on the 3/4” pallet base.
6. Carriage bolts (3/8 – 16 X 9 in.) are placed through the bottom of the 3/4 in. pallet base, through the floater, and then out the top of the registers.
7. Compression type rebound springs (high carbon steel, zinc plated, length: 1.25 in; O.D. .75 in.; I.D. .50 in.; travel ..50 in.)
are then placed over the top of the protruding carriage bolt and secured in place by a flat washer, lock washer, and lock nuts with secured with a commercial grade of “ND Industries” or “Loc-Tite” thread-lock.
8. The panel sides and ends (3/8” CDX & 1 x 4s) are then fastened together IAW ASTM D 6251.
9. The pallet base assembly, with the floater attached, is then placed upside down on the assembled panel sides and ends and attached IAW ASTM D6251.
10. The crate/box assembly is then set upright.
11. A vapor barrier bag MIL-DTL-117, Type I, Class E, Style 1 is then placed on the outside of the corrugated container (See
ISO drawing) and placed inside the wood crate with the box securely between the registers.
12. Double wall 1/4” corrugated inserts are then placed between the rebound springs and vapor barrier bag to prevent damage to the vapor barrier bags by the bolt/spring assembly.
DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 3 Pages Designed using Perform Pro, WHS/DIOR, Jun 97
SPECIAL PACKAGING INSTRUCTION (Continuation
Sheet) Form Approved OMB No. 0704-0188
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
M52109 (19207) PUMP UNIT,CENTRIFUGAL 19207 AK16911985
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
4320-01-691-1985 07-17-2024
17. NOTES/DRAWINGS CONTINUED
17.
13. The pump unit is then lifted by its handles and placed within the corrugated box (which is within the vapor barrier bag) sealed securely between the registers. No internal blocking or bracing of the pump is needed. The tight fit of the pump within the carton and inside the registers minimizes side to side movement; and steps 20, 22, and 23 below securely hold the pump in place by banding and tightening diagonally across the pump handles located along top and full length of and on both sides of the pump unit.
14. Place the manual in a waterproof, heat sealable bag, Size: 9” x 11-1/2” and heat seal closed. Secure bagged manual to pump with tie wrap.
15. Close corrugated container IAW ASTM-D 1974 Method 2B3.
16. The vapor barrier bag (MIL – DTL-117, Type I, Class E, Style 1) is then partially sealed with a heat sealer.
17. Through the unsealed portion of the barrier bag (approximately 2-4 in.) as much air as practical is then removed from the barrier bag by use of a vacuum cleaner or hand pressure until the bag conforms to the shape of the corrugated container.
18. The vapor barrier bag is then sealed closed with the heat sealer.
19. Top of the vapor barrier bag is then folded and taped in place.
20. Metal strapping material is then placed under the floating deck and around the vapor barrier bag containing the pump within the corrugated container.
21. Protector pads are then placed on the edges of the barrier bag covered corrugated container to protect the vapor barrier bag from the metal bands.
22. Metal bands are then tightened to hold the packaged unit securely in place.
23. Close container IAW ASTM D6251.
24. Steel strapping is then placed around the wooden crate IAW ASTM D 6251.
E. The unit container is the shipping container.
F. Quality Assurance Provisions:
1. Inspect the preservation and unit pack in accordance with MIL-STD-2073-1
2. Quality conformance shall be in accordance with MIL-STD-2073-1.
DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 3 Pages
SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved OMB No. 0704-0188
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.
2. CAGE 3. SPI NO.1. PART OR DRAWING NO. (CAGE) NOMENCLATURE
M52109 (19207) PUMP UNIT,CENTRIFUGAL 19207 AK16911985
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
4320-01-691-1985 07-17-2024
17. NOTES/DRAWINGS CONTINUED
18.
DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 3 Pages
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