AK16723856.pdf

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Manifold, Hydraulics
Solicitation number
SPRDL1-27-Q-A006
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This is a DD Form 2169, Special Packaging Instruction, dated June 2020 (Revision A), for a Hydraulic System Manifold (Part Number 401/B1277, CAGE 0JKF0, National Stock Number 4730-01-672-3856). The manifold weighs 98.0 pounds and measures 16.3 x 16.3 x 10.8 inches when packaged.

The packaging requirements follow MIL-STD-2073-1 preservation standards and include multiple nested containers. The manifold must be filled with operational fluid and all interior openings sealed with appropriate caps/plugs. Preservation involves plywood blocking (10x9x3/8" thickness covered with paper), secured with commercial-grade 3/8" carriage bolts, lock washers, and nuts. The item is cushioned using ASTM-D4727 corrugated material (8-1/2 x 55-1/8 inches), placed in a 13x13x9 inch ASTM-D5118 corrugated container, vacuum-sealed in a 24x24 inch MIL-DTL-117 foil bag, wrapped with 44x24 inch MIL-PRF-121 paper secured with ASTM-D6123 tape, and finally placed in a 14x14x10 inch ASTM-D6251 wood crate. The unit container serves as the shipping container. All inspections must comply with MIL-STD-2073-1, MIL-STD-1186, and applicable container specifications. The form includes detailed technical drawings and photographic references showing proper assembly and placement procedures.

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 3 Designed using Perform Pro, WHS/DIOR, Jun 97

2BSPECIAL PACKAGING INSTRUCTION

Form Approved

OMB No. 0704-0188

-AI

AF

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

401/B1277 (0JKF0) MANIFOLD, HYDRAULIC SYSTEM 19207 AK16723856

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

4730-01-672-3856 2-4-2020 A

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 98.0 1.661 16.3 X 16.3 X 10.8

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION MIL-STD-2073-1, METHOD 42

13. CLEANING 1-B A/R PRESERVATIVE: OPERATIONAL FLUID

MIL-STD-2073-1 2-C A/R CAPS/PLUGS: NAS-847

14. DRYING 3-D 1 BLOCKING: A-A-55057, SIZE: 10X9X3/8” THICKNESS

MIL-STD-2073-1 4-E 1 BARRIER: MIL-PRF-121, TY II, GR A, SIZE: 13 X 13

15. PACKING

5-F (4 SETS) HARDWARE: 3/8” COMMERCIAL GRADE

EACH SET CONSISTS OF: 1PC 3/8 X 2 CARRIAGE BOLT,

a. LEVEL A 1PC 3/8” LOCK WASHER & 1PC 3/8” NUT

MIL-STD-2073-1 & NOTE L 6-G 1 CUSHIONING: ASTM-D4727, TY CF, CL D, GR 350,

VR DW, SIZE: 8-1/2 X 55-1/8

b. LEVEL B 7-H 1 CONTAINER: ASTM-D5118, TY CF, ST RSC, CL D, NOT APPLICABLE GR 350, VR DW, SIZE: 13 X 13 X 9

8-I 1 BAG: MIL-DTL-117, TY I, CL E, ST 1, SIZE: 24 X 24

16. MARKING 9-J 1 WRAP: MIL-PRF-121, TY II, SIZE: 44 X 24

MIL-STD-129 10-K 1 CONTAINER: ASTM-D6251, TY III, CL 2, ST I,

SIZE: 14 X 14 X 10

17. NOTES/DRAWING

A. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. FILL MANIFOLD WITH OPERATIONAL FLUID.

C. SEAL ALL OPENINGS TO INTERIOR WITH CAPS/PLUGS OF APPROPRIATE SIZE.

D. ALL SIZES ARE NOMINAL. SEE DRAWING ON PAGE 2.

E. COVER PLYWOOD BLOCKING WITH PAPER. POKE HOLES IN PAPER WITH CARRIAGE BOLTS USING

PLYWOOD AS A TEMPLATE.

F. ALL HARDWARE SHE BE COMMERCIAL GRADE AND PAINTED OR PLATED.

G. ASSEMBLE CUSHIONING USING GLUE OR TAPE. SEE DRAWING ON PAGE 2.

H. CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D1974, METHOD 2B6.

I. CLOSE BAG BY VACUUM AND HEAT SEALING.

J. WRAP FOIL CONTAINER IN PAPER, SECURE WITH TAPE ASTM-D6123.

K. CLOSE CONTAINER IN ACCORDANCE WITH CONTAINER SPECIFICATION ASTM-D6251.

L. THE UNIT CONTAINER IS THE SHIPPING CONTAINER

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 3

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -AI OMB No. 0704-0188 AF

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

401/B1277 (0JKF0) MANIFOLD, HYDRAULIC SYSTEM 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2-4-2020

17. NOTES/DRAWING

CUT APPROXIMATELY ½” OFF EACH CORNER

AT 45 DEGREES

3/8” X 2

CARRIAGE BOLT

(QTY 4)

8-1/2 X 55-1/8

CORRUGATED

CUSHIONING

(ASSEMBLED)

S = SCORE

FLUTE DIRECTION

PLACE PAPER OVER PLYWOOD,

INSERT 3/8” CARRIAGE BOLT

PUNCTURING THE PAPER

PLACE MANIFOLD OVER BOLTS

SECURE MANIFOLD TO PLYWOOD

USING 3/8” LOCK WASHER

AND 3/8” NUT (QTY 4 EACH)

AK16723856

4730-01-672-3856 A

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 3

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -AI OMB No. 0704-0188 AF

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

401/B1277 (0JKF0) MANIFOLD, HYDRAULIC SYSTEM 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2-4-2020

17. NOTES/DRAWING

REFERENCE TO SHOW

CUSHIONING PLACEMENT

ON TOP OF PLYWOOD

PLACE MANIFOLD INTO

13 X 13 X 9 CARTON

PLACE ASSEMBLED CUSHIONING

INTO CARTON

(CUSHIONING SITS ATOP PLYWOOD)

PLACE CARTON INTO

24 X 24 FOIL BAG,

CLOSE BY VACUUM SEALING

PLACE INTO

14 X 14 X 10 WOOD CRATE

WRAP 24 X 44 PAPER

AROUND BAGGED CARTON

AK16723856

4730-01-672-3856 A

SPECIAL PACKAGING INSTRUCTION
SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)
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SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

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