AK16502863.pdf

PDF 2 MB Posted Jun 10, 2025

Attached to: Transmission, Hydraulic Federal contract opportunity
Solicitation number: SPRDL1-25-R-0046
Issued by: Defense Logistics Agency Land and Maritime

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Written by GovTribe AI · Jun 10, 2025

This DD Form 2169 is a Special Packaging Instruction (SPI) document for a hydraulic transmission with National Stock Number 2520-01-6502863, dated 9/26/2011. The document provides detailed specifications for preservation, packaging, and shipping of a transmission (CAGE Code 11083, Part Number 489-3136) manufactured by an unspecified vendor.

The packaging instructions specify military preservation standards (MIL-STD-2073-1D), including cleaning with specified preservatives, sealing openings, wrapping the transmission in paper, applying cushioning, and utilizing a metal foil envelope. The unit pack weighs 3,255.0 pounds, has a volume of 81.883 cubic feet, and measures 57.8 x 48.0 x 51.0 inches. The packaging requires multiple components including plywood base, wooden blocking, hardware sets, L-brackets, and a crate conforming to ASTM-D7478 standards. Specific marking instructions mandate labeling the container as "REUSABLE CONTAINER, DO NOT DESTROY" and "REMOVE SCREWS TO OPEN CONTAINER".

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 9 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BK

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

489-3136 (11083) TRANSMISSION 19207 AK16502863

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-6502863 9/26/2011 -

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 3255.0 81.883 57.8 X 48.0 X 51.0

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1D, METHOD 43

13. CLEANING 1-B A/R PRESERVATIVE: MIL-PRF-21260, GR 10

MIL-STD-2073-1D 2-C A/R PRESERVATIVE: MIL-PRF-32033

14. DRYING 3-D A/R CAPS/PLUGS: NAS 847

MIL-STD-2073-1D 4-E 1 WRAP: MIL-PRF-121, TY II, SIZE: 96 X 168

15. PACKING

5-F 12 BLOCKING/BRACING: ASTM-D6199

6-G 1 CUSHIONING: A-A-59135, CL 1, GR A, SIZE: 96 X 168

a. LEVEL A 7-H 1 ENVELOPE: MIL-DTL-6060E, SIZE: 108 X 168

MIL-STD-2073-1D & NOTE J 8-I 1 CONTAINER: ASTM-D7478, TY II, CL 2. ST A,

b. LEVEL B SIZE: 55-1/2 X 45-3/4 X 44

NOT APPLICABLE

16. MARKING

MIL-STD-129 & K

17. NOTES/DRAWING

A. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. SPRAY OR FOG PRESERVATIVE THROUGH ACCESS HOLE (SEE PAGE 4). REMOVE DRAIN PLUG, DRAIN

EXCESS PRESERVATIVE AND REPLACE PLUG. TORQUE TO 90 + - 15 N.

C. APPLY PRESERVATIVE TO ALL UNPAINTED, UNPLATED EXTERNAL METALLIC SURFACES.

D. SEAL ALL OPENINGS TO THE INTERIOR WITH CAPS/PLUGS OF APPROPRIATE SIZE.

E. WRAP TRANSMISSION IN PAPER SECURE WITH TAPE ASTM-D6123.

F. LUMBER SIZES ARE NOMINAL UNLESS OTHERWISE SPECIFIED, SECURE APPLICABLE BLOCKING TOGETHER AND/OR TO THE INTERIOR OF THE CONTAINER USING NAILS/STAPLES CONFORMING TO

ASTM-F1667, SEE PAGES 2 - 9 FOR SIZES AND ORIENTATION.

G. APPLY CUSHIONING AROUND THE TRANSMISSION TO PREVENT PUNCTURING THE BARRIER

MATERIAL AND THE ENVELOPE. SECURE WITH TAPE ASTM-D6123.

H. ENVELOPE FABRICATION SHALL BE IN ACCORDANCE WITH SPECIFICATION MIL-DTL-6060. MATERIAL USED FOR FABRICATION OF GASKETS SHALL CONFORM TO SPECIFICATION ASTM F 104. GASKETS SHALL BE CEMENTED TO EACH SIDE OF THE BARRIER AT THE MOUNTING LOCATION USING MMM-A-

260 ADHESIVE OR COMMERCIAL EQUIVALENT. AFTER POSITIONING BARRIER OVER BOLTS, A

SUFFICIENT QUNATITY OF ADHESIVE SHALL BE APPLIED AROUND BOLT AND GASKET TO PROVIDE

AIRTIGHT SEAL.

I. CLOSE CONTAINER IN ACCORDANCE WITH CONTAINER SPECIFICATION ASTM-D7478.

J. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

K. IN ADDITIONAL TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP

AND ONE SIDE WITH MINIMUN 1/2 IN HIGH BLACK LETTERS “REUSABLE CONTAINER, DO NOT

DESTROY.” IN ADDITION THE TOP AND ONE SIDE SHALL BE MARKED “REMOVE SCREWS TO OPEN

CONTAINER” USING MINIMUM ½ IN HIGH BLACK LETTERS.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 9

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -BK OMB No. 0704-0188 AK

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

489-3136 (11083) TRANSMISSION 19207 AK16502863

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-6502863 9/26/2011

ITEM SIZE QTY REFERENCE

A 32 X 18-1/4 X 3/4 PLYWOOD 1 A-A-55057, TY A

B 2 X 10 X 32 4 ASTM-D6199

C 2 X 10 X 11 CHAMFER ONE END 45 DEGREES 2 ASTM-D6199

D 2 X 10 X 10-1/4 CHAMFER ONE END 45 DEGREES 1 ASTM-D6199

E 2 X 10 X 7-1/2 CHAMFER ONE END 45 DEGREES 1 ASTM-D6199

F 32 X 9-1/4 X 3/4 PLYWOOD 1 A-A-55057, TY A

G 108 X 168 METAL FOIL ENVELOPE 1 MIL-DTL-6060E

H 96 X 168 PAPER 1 MIL-PRF-121, TY II

I 96 X 168 FOAM 1 A-A-59135, CL 1, GR A

J 20 X 34 GASKET 2 MIL-DTL-6060E

K 11 X 34 GASKET 2 MIL-DTL-6060E

L C – BRACKET (SEE DWG ON PAGE 6) 1

MANUFACURED USING COMMERCIAL

GRADE ½” THICK PLATE STOCK.

M L – BRACKET (SEE DWG ON PAGE 6) 1

MANUFACURED USING COMMERCIAL

GRADE ½” THICK PLATE STOCK.

N L – BRACKET (SEE DWG ON PAGE 6) 1

MANUFACURED USING COMMERCIAL

GRADE ½” THICK PLATE STOCK.

O L – BRACKET (SEE DWG ON PAGE 6) 1

MANUFACURED USING COMMERCIAL

GRADE ½” THICK PLATE STOCK.

P 3/4 X 13 HARDWARE SET 1

HARDWARE SET CONSISTS OF: 1PC ¾ X 13

CARRIAGE BOLT, 1PC ¾ FLAT WASHER, 1PC

¾ LOCK WASHER & 1PC ¾ NUT.

Q 3/4 X 9 HARDWARE SET 2

HARDWARE SET CONSISTS OF: 1PC ¾ X 9

CARRIAGE BOLT, 1PC ¾ FLAT WASHER, 1PC

¾ LOCK WASHER & 1PC ¾ NUT.

R 3/4 X 8 HARDWARE SET 1

HARDWARE SET CONSISTS OF: 1PC ¾ X 8

CARRIAGE BOLT, 1PC ¾ FLAT WASHER, 1PC

¾ LOCK WASHER & 1PC ¾ NUT.

S 3/4 X 2 HARDWARE SET 1

HARDWARE SET CONSISTS OF: 1PC ¾ X 2

HEX HEAD BOLT, 1PC ¾ LOCK WASHER & 1PC

¾ NUT.

T 1/2 X 3 HARDWARE SET 2

HARDWARE SET CONSISTS OF: 1PC ½ X 3

HEX HEAD BOLT, 1PC ½ FLAT WASHER, 1PC

½ LOCK WASHER & 1PC ½ NUT.

U 5/8 X 2 HARDWARE SET 4

HARDWARE SET CONSISTS OF: 1PC 5/8 X 3

HEX HEAD BOLT, 1PC 5/8 FLAT WASHER, 1PC

5/8 LOCK WASHER & 1PC 5/8 NUT.

V 1/2 X 6 HARDWARE SET 4

HARDWARE SET CONSISTS OF: 1PC ½ X 6

CARRIAGE BOLT, 1PC ½ FLAT WASHER, 1PC

½ LOCK WASHER & 1PC ½ NUT.

W 2 X 6 X 57-3/4 2 ASTM-D6199

X 55-1/2 X 46 X 44 CRATE 1 ASTM-D7478, TY II, CL 2, ST A

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 9

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

489-3136 (11083) TRANSMISSION 19207 AK16502863

G K

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 9

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

489-3136 (11083) TRANSMISSION 19207 AK16502863

INSTALL BRACKT

(ITEM O) USING

HARDWARE SET ITEM U

INSTALL BRACKT

(ITEM M) USING

HARDWARE SET ITEM T

INSTALL BRACKT

(ITEM N) USING

HARDWARE SET ITEM U

SPRAY OR FOG

PRESERVATIVE THROUGH

ACCESS HOLE.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 9

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

489-3136 (11083) TRANSMISSION 19207 AK16502863

INSTALL BRACKT

(ITEM L) USING

HARDWARE SET ITEM S

INSTALL BRACKT

(ITEM L) USING

HARDWARE SET ITEM R,

SECURED THROUGH

CENTER SKID.

N O

DRAIN PLUG

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 9

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

489-3136 (11083) TRANSMISSION 19207 AK16502863

LL B

R A

C K

ETS A

E M A

N U

SIN

C O

M M

L G

R A

E 1/2 IN

C H

PLA

TE STO

K . A

BRACKET

ITEM L

BRACKET

ITEM N

BRACKET

ITEM M

BRACKET

ITEM O

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 7 of 9

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

489-3136 (11083) TRANSMISSION 19207 AK16502863

NOTE: ALL HOLES PICTURED

ARE ¾” DIAMETER UNLESS

OTHERWISE SPECIFIED.

SLEEPERS (ITEM W)

BASE HOLE LOCATIONS

½” DIAMETER

HOLES

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 8 of 9

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

489-3136 (11083) TRANSMISSION 19207 AK16502863

SUPPORT ASSEMBLIES

BLOCKING LOCATIONS

NOTE: ALL HOLES PICTURED

ARE ¾” DIAMETER UNLESS

OTHERWISE SPECIFIED.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 9 of 9

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

489-3136 (11083) TRANSMISSION 19207 AK16502863

E N

V E

L O

P E

, IT

M G

, F L

A T

L A

Y O

U T

H O

L E

L O

C A

N S

L H

O L

E S

T U

R E

D A

R E

¾ ” D

E T

E R

File details come from the government source that posted it. Updated Jun 10, 2025.