AK15964691.pdf
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- Attached to
- Differential, Driving Axle Federal contract opportunity
- Solicitation number
- SPRDL1-24-R-0163
About this file
This DD Form 2169 is a Special Packaging Instruction (SPI) for a Differential, Driving (NSN 2520-01-596-4691) dated 09/21/2018. The document provides detailed specifications for preserving, cleaning, drying, packing, and marking a military driving differential, with precise instructions for packaging and container preparation. Key packaging requirements include using MIL-PRF-32033 preservative, MIL-PRF-121 wrapping, A-A-59135 cushioning, and ASTM-D6199 blocking/bracing, with specific guidelines for hardware set preparation, envelope fabrication, and gasket placement.
The packaging instructions specify a unit pack weight of 259.8 lbs, unit pack volume of 8.288 cubic feet, and unit pack dimensions of 22.3 x 22.3 x 28.8 inches. The document includes detailed diagrams (Figures 1-6) illustrating precise placement of blocking components (Items A-D), hardware set configuration, container placement, hole orientations, gasket positioning, and the final orientation of the differential within the shipping container. The packaging is designed to military standard MIL-STD-2073-1 and follows strict military preservation and inspection protocols to ensure safe transportation and storage of the equipment.
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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 4 Designed using Perform Pro, WHS/DIOR, Jun 97
SPECIAL PACKAGING INSTRUCTION
Form Approved OMB No. 0704-0188
-BK
NE
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, Gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of Information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB Control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
3876849C91 (338X5) DIFFERENTIAL,DRIVING 19207 AK15964691
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2520-01-596-4691 09/21/2018
7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)
1 EACH NONE 259.8 8.288 22.3 X 22.3 X 28.8
12. MILITARY PRESERVATION 18.
STEPS
19.
REQD
20.
DESCRIPTION MIL-STD-2073-1, METHOD 53
13. CLEANING 1-B A/R PRESERVATIVE: MIL-PRF-32033
MIL-STD-2073-1 2-C 1 WRAP: MIL-PRF-121, TY II, SIZE: 77 X 49
14. DRYING 3-D 1 CUSHIONING: A-A-59135, CL 1, GR A,
MIL-STD-2073-1 SIZE: 77 X 49 X 1/4” THICKNESS
15. PACKING 4-E A/R HARDWARE SET
5-F 1 BLOCKING/BRACING: ASTM-D6199, CL 3
a. LEVEL A
6-G 1 ENVELOPE: MIL-DTL-6060E, SIZE: 89 X 90
MIL-STD-2073-1 & NOTE I 7-H 1 CONTAINER: ASTM-D6880, CL 2, ST 2,
b. LEVEL B
SIZE: 19-1/4 X 19-1/4 X 23
NONE
16. MARKING
MIL-STD-129
17. NOTES/DRAWING
A. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.
B. APPLY PRESERVATIVE TO ALL EXTERIOR UNPAINTED, UNPLATED METALLIC SURFACES.
C. WRAP ITEM ENTIRELY WITH PAPER, SECURE WITH TAPE.
D. WRAP ITEM IN FOAM, SECURE WITH TAPE.
E. ALL HARDWARE SHALL BE ZINC PLATED AND CONFORM TO ASTM-F2329. SEE TABLE 1 AND FIGURE 4
FOR SIZES AND LOCATIONS.
F. SECURE BLOCKING TOGETHER AND TO THE INTERIOR OF THE CONTAINER USING NAILS
CONFORMING TO ASTM-F1667, SEE TABLE 1 AND FIGURES 1 - 3 FOR SIZES AND ORIENTATION.
G. ENVELOPE FABRICATION SHALL BE IN ACCORDANCE WITH SPECIFICATION MIL-DTL-6060. MATERIAL
USED FOR FABRICATION OF GASKETS SHALL CONFORM TO SPECIFICATION ASTM F 104. GASKETS SHALL BE CEMENTED TO EACH SIDE OF THE ENVELOPE AT THE MOUNTING LOCATION USING MMM-A-
260 ADHESIVE OR COMMERCIAL EQUIVALENT. SEE FIGURE 5 FOR GASKET PLACEMENT ON
ENVELOPE. AFTER POSITIONING ENVELOPE OVER BOLTS, A SUFFICIENT QUANTITY OF ADHESIVE SHALL BE APPLIED ON TOP OF THE GASKETS AROUND THE BOLTS TO PROVIDE AIRTIGHT SEAL.
H. CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D6880.
I. UNIT CONTAINER IS THE SHIPPING CONTAINER.
DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 4
SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)
Form Approved -BK OMB No. 0704-0188 NE
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
3876849C91 (338X5) DIFFERENTIAL,DRIVING 19207 AK15964691
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2520-01-596-4691 09/21/2018
TABLE 1 – BILL OF MATERIAL
ITEM SIZE QTY REFERENCE
A 2 (NOM.) X 4 (NOM.) X 19 OVERALL LENGTH 2 ASTM-D6199, CL 3
B 4 (NOM.) X 4 (NOM.) X 9 OVERALL LENGTH 4 ASTM-D6199, CL 3
C 2 (NOM.) X 4 (NOM.) X 9 OVERALL LENGTH 4 ASTM-D6199, CL 3
D 2 (NOM.) X 4 (NOM.) X 12 OVERALL LENGTH 2 ASTM-D6199, CL 3
E HARDWARE SET 2
HARDWARE SET CONSISTS OF: 1/2"
X12” CARRIAGE BOLT, 1/2” FLAT
WASHER, 1/2" LOCK WASHER AND 1/2"
NUT.
F 2 X 2 2 GASKET
FIGURE 1 – ITEM A & B PLACEMENT AND ORIENTATION (BUILD-UP 1)
FIGURE 2 – ITEM C & D PLACEMENT AND ORIENTATION (BUILD-UP 2)
C
D
A
B
DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 4
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
3876849C91 (338X5) DIFFERENTIAL,DRIVING 19207 AK15964691
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
FIGURE 3 – BUILD-UP 1 & 2 PLACEMENT IN CONTAINER
FIGURE 4 – ITEM E HOLE PLACEMENT AND ORIENTATION IN CONTAINER
BUILD-UP 2
BUILD-UP 1
DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 4
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
3876849C91 (338X5) DIFFERENTIAL,DRIVING 19207 AK15964691
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
FIGURE 5 – GASKET PLACEMENT ON ENVELOPE
FIGURE 6 – ORIENTATION OF DIFFERENTIAL,DRIVING IN CONTAINER
SPECIAL PACKAGING INSTRUCTION
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