AK15953591.pdf

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Winch, Drum, Vehicle Mounting
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SPRDL1-26-Q-0050
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This document is a Special Packaging Instruction form (DD Form 2169) dated April 26, 2011, specifying detailed packaging requirements for a winch (Part No. 2971415, CAGE 11083, National Stock No. 2590-01-595-3591). The unit package weighs 1,789 pounds and measures 37.0 x 34.3 x 45.2 inches. The packaging follows MIL-STD-2073-1D, Method 20, and requires cleaning and drying per MIL-STD-2073-1D with specific preservation treatments including MIL-PRF-16173 Grade 4 for unpainted/unplated metallic surfaces and MIL-PRF-10924 for grease fittings. All grease fittings must be sealed with NAS-847 caps or plugs.

The container specification is MIL-C-104, Type II, Class 2, with dimensions 34-3/4 x 32 x 38 inches, and must be marked as reusable with specific instructions for opening. Blocking and bracing materials conform to ASTM-D6199 and include detailed wood components with specific dimensions (Items A through H), hardware sets (Item I consisting of ½ x 16" carriage bolts, lock washers, flat washers, and nuts), and grease paper (Item J, 32 x 48 inches). Hardware shall be painted, plated, or preserved with MIL-PRF-16173 Grade 4, with commercial-grade hardware acceptable. Blocking assembly uses nails or staples conforming to ASTM-F1667, and all exterior surfaces require marking per MIL-STD-129 plus reusable container warnings in minimum ½-inch high black letters.

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SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BK

AK

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

2971415 (11083) WINCH 19207 AK15953591

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2590-01-595-3591 04/26/11 -

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 1789.0 33.196 37.0 X 34.3 X 45.2

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION MIL-STD-2073-1D, METHOD 20

13. CLEANING 1-C A/R PRESERVATIVE: MIL-PRF-16173, GRADE 4

MIL-STD-2073-1D & NOTE D 2-D A/R PRESERVATIVE: MIL-PRF-10924

14. DRYING 3-E A/R CAPS/PLUGS: NAS-847

MIL-STD-2073-1D & NOTE D 4-F 1 BARRIER: MIL-PRF-121, TY II, SIZE: 32 X 48

15. PACKING

5-G 14 BLOCKING/BRACING: ASTM-D6199

6-H 1 CONTAINER: MIL-C-104, TY II, CL 2, ST A,

a. LEVEL A SIZE: 34-3/4 X 32 X 38

MIL-STD-2073-1D & NOTE I

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129 & NOTE J

17. NOTES/DRAWING

A. INSPECT PRESERVATION, UNIT PACK, AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1D AND THE

APPLICABLE CONTAINER SPECIFICATION.

B. CLEAN AND DRY ITEMS BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING MATERIALS.

C. PRESERVATIVE: APPLY PRESERVATIVE TO ALL UNPAINTED/UNPLATED EXTERIOR METALLIC SURFACES.

D. PRESERVATIVE: APPLY PRESERVATIVE THROUGH ALL GREASE (ZURK) FITTINGS.

E. CAPS/PLUGS: SEAL ALL GREASE (ZURK) FITTINGS WITH CAPS/PLUGS OF APPROPRIATE SIZE.

F. BARRIER: COVER BASE AND BLOCKING BUILD-UP WITH GREASE PAPER (32 X 48) BEFORE PLACING THE

WINCH TO PREVENT DIRECT CONTACT WITH CONTAINER LUMBER.

G. ALL LUMBER SIZES ARE NOMINAL UNLESS OTHERWISE SPECIFIED, SEE PAGES 2-5.

H. CLOSE CONTAINER IAW CONTAINER SPECIFICATION, MIL-C-104.

I. UNIT CONTAINER IS THE SHIPPING CONTAINER.

J. IN ADDITION TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND ONE SIDE WITH MINIMUM ½ INCH HIGH BLACK LETTERS “REUSABLE CONTAINER, DO NOT DESTROY”. IN ADDITION THE TOP SHALL BE MARKED “REMOVE (LAG BOLTS OR SCREWS) TO OPEN CONTAINER”, USING MINIMUM ½ INCH HIGH BLACK LETTERS.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 4 Pages Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -BK OMB No. 0704-0188 AK

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

2971415 (11083) WINCH 19207 AK15953591

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2590-01-595-3591 04/26/11 -

ITEM SIZE QTY ADDITIONAL NOTES:

A 2 X 10 X 32 3 B 2 X 10 X 25 1 C 2 X 8 X 32 2 D 2 X 8 X 16 2 E 2 X 4 X 34 1 F 2 X 4 X 29-1/4 2 G 4 X 4 X 5-3/8 1 H 4 X 4 X 3 2

I HARDWARE SET 2 HARDWARE SET CONSISTS OF:

1 PC ½ X 16” CARRIAGE BOLT, 1 PC ½ LOCK

WASHER, 1 PC ½ FLAT WASHER AND 1 PC ½ NUT

J 32 X 48 GREASE PAPER 1 NOTE F

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 4 Pages

HHAARRDDWWAARREE IITTEEMM ““II”” SSEECCUURREESS

BBLLOOCCKKIINNGG IITTEEMMSS ““AA--DD””

TTHHRROOUUGGHH TTHHEE DDEECCKK AANNDD IINNTTOO

TTHHEE MMIIDDDDLLEE SSKKIIDD..

CCOOMMMMEERRCCIIAALL GGRRAADDEE

HHAARRDDWWAARREE IISS AACCCCEEPPTTAABBLLEE

HHAARRDDWWAARREE SSHHAALLLL BBEE

PPAAIINNTTEEDD,, PPLLAATTEEDD OORR

PPRREESSEERRVVEEDD WWIITTHH MMIILL--PPRRFF--

1166117733 GGRRAADDEE 44

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

2971415 (11083) WINCH 19207 AK15953591

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 4 Pages

AASSSSEEMMBBLLEE AANNDD SSEECCUURREE

BBLLOOCCKKIINNGG UUSSIINNGG

NNAAIILLSS//SSTTAAPPLLEESS CCOONNFFOORRMMIINNGG

TTOO AASSTTMM--FF11666677..

IITTEEMM BB

IITTEEMM DD

IITTEEMM CC

IITTEEMM AA

IITTEEMM HH

IITTEEMM FF

IITTEEMM GG

AALLLL HHOOLLEESS PPIICCTTUURREEDD AARREE 11//22

IINNCCHH DDIIAAMMEETTEERR..

IITTEEMM II

11//22 IINNCCHH HHOOLLEESS,,

22 PPLLAACCEESS

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

2971415 (11083) WINCH 19207 AK15953591

TOP PANEL (BOTTOM VIEW)

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 4 Pages

IITTEEMM EE

BBLLOOCCKKIINNGG IITTEEMM ““EE”” IISS

LLOOCCAATTEEDD EEQQUUAALL DDIISSTTAANNCCEE

FFRROOMM EEAACCHH EENNDD AANNDD SSIIDDEE..

AASSSSEEMMBBLLEE AANNDD SSEECCUURREE

BBLLOOCCKKIINNGG UUSSIINNGG

NNAAIILLSS//SSTTAAPPLLEESS CCOONNFFOORRMMIINNGG

TTOO AASSTTMM--FF11666677..

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