AK15427909.pdf

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Engine, Block Diesel
Solicitation number
SPRDL1-25-R-0211
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This Special Packaging Instruction (DD Form 2169) provides detailed specifications for packaging and preserving a diesel engine block (NSN 2815-01-542-7909) dated May 9, 2012. The document outlines precise packaging requirements including military preservation methods, cleaning, drying, and packing procedures using MIL-STD specifications. Key packaging steps include applying preservative to bare metal surfaces, wrapping the engine block with specific materials, adding cushioning of defined sizes, and constructing a container made of 1-inch thick nominal lumber with 2-inch thick cleats and deck boards. The packaging is designed to protect the engine block during transportation, with specific instructions for securing the block to mounting boards, applying barrier wraps, and using cushioning materials to prevent damage.

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SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BM

JS

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

E9A101-0010 (02978) ENGINE BLOCK, DIESEL 19207 AK15427909

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-542-7909 May 9, 2012

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 920.0 64.913 75.5 X 41.5 X 35.8

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION MIL-STD-2073-1D, METHOD 43 AND NOTE A

13. CLEANING 1-D PRESERVATIVE: MIL-PRF-21260, GR 10

MIL-STD-2073-1D & NOTE B 2-E 2 WRAP: MIL-PRF-121, TY II, SIZE: 48 X 80

14. DRYING 3-F 2 CUSHIONING: A-A-59135, CL 2, GR A, SIZE: SEE NOTE

MIL-STD-2073-1D & NOTE B 4-G CUSHIONING: ASTM D4727, TY CF, VAR SW,

15. PACKING

GRADE 200

5-H BLOCKING/BRACING: MIL-STD-1186 AND ASTM D6199,

a. LEVEL A

GROUP 1 OR 2

MIL-STD-2073-1D & NOTE C 6-H 1 BAG: MIL-DTL-6060

b. LEVEL B

7-J 1 CONTAINER: ASTM D6880, CL 2, ST 7 (MODIFIED),

NOT APPLICABLE SIZE: 71 X 37 X 28-1/2

16. MARKING

MIL-STD-129

17. NOTES/DRAWING

A. QUALITY ASSURANCE PROVISIONS:

1. INSPECT PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1D.

2. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER

SPECIFICATION.

B. CLEAN AND DRY ITEM BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING MATERIALS.

C. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

D. APPLY PRESERVATIVE TO ALL BARE FERROUS METAL SURFACES.

E. APPLY WRAPS BETWEEN THE MOUNTING BOARDS (ITEMS A AND B , PAGES 2 THROUGH 4) AND THE

ENGINE BLOCK. USE THE MOUNTING BOARD AS A TEMPLATE TO MAKE HOLES IN THE WRAPS TO

ALLOW THE BOLTS TO PASS THROUGH. AFTER THE ENGINE BLOCK IS SECURED TO THE MOUNTING

BOARD, FOLD THE WRAPS TO COMPLETELY ENCLOSE THE ITEM. SECURE WITH TAPE.

F. APPLY ONE PIECE OF CUSHIONING, APPROXIMATE SIZE: 27 X 19 X 1/4, TO THE END OF THE WRAPPED

ENGINE BLOCK (SEE PAGE 4). DRAPE ONE PIECE OF CUSHIONING, SIZE: 72 X 24 X 1/4 OVER THE TOP OF THE WRAPPED ENGINE BLOCK TO PREVENT PUNCTURING THE BARRIER MATERIAL (STEP 5-H) WITH

THE ITEM. SECURE CUSHIONING WITH TAPE.

G. APPLY ONE PIECE OF CUSHIONING, APPROXIMATE SIZE: 27 X 19, TO THE END OF THE WRAPPED

ENGINE BLOCK (SEE PAGE 4). APPLY ONE PIECE OF CUSHIONING, APPROXIMATE SIZE: 28 X 19, TO

THE OPPOSITE END (SEE PAGE 4). SECURE CUSHIONING WITH TAPE.

H. SEE PAGES 2 AND 3.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 4 Pages

SSPPEECCIIAALL PPAACCKKAAGGIINNGG IINNSSTTRRUUCCTTIIOONN ((CCoonnttiinnuuaattiioonn SShheeeett))

--BBMM

FFoorrmm AApppprroovveedd

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

E9A101-0010 (02978) ENGINE BLOCK,

19207 AK15427909

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-542-7909 May 9, 2012

J. CONTAINER IS CONSTRUCTED OF ALL 1 INCH THICK NOMINAL LUMBER WITH 2 INCH THICK NOMINAL

CLEATS AND IS MODIFIED TO INCLUDE 2 INCH THICK NOMINAL DECK BOARDS. SIZE AND APPLICATION

OF SKIDS ARE IN ACCORDANCE WITH D6880.

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 4 Pages

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 4 Pages

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 4 Pages

SPECIAL PACKAGING INSTRUCTION
SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)
SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)
SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

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