toilet install specifications.rtf

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RECOVERY Precast Concrete Toilet Installation on the Flathead National Forest
Solicitation number
AG-82B1-S-10-0091
Issued by

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Specifications

Text of this file

02220 -

SPECIFICATION INDEX

FOR

FNF Vault Toilet Installations

DIVISION 1 - GENERAL REQUIREMENTS

01010 - Summary of Work3 pages
01103 – Measurement and Payment2 pages
01300 - Submittals2 pages
01601 - Mobilization2 pages

DIVISION 2 - SITE WORK

02110 - Clearing and Grubbing2 pages
02220 – Excavation and Backfill for Buildings2 pages
02304 - Aggregate Base3 pages

DIVISION 13 – SPECIAL CONSTRUCTION

13100 – Precast Concrete Toilet Building2 pages
13200 – Concrete Toilet Building Relocation2 pages

END OF SPECIFICATION INDEX

DIVISION 1 - GENERAL REQUIREMENTS

SUMMARY OF WORK - 01010

PART 1 - GENERAL

1.1 – Location and Site Work The project is located at eight construction sites on the Flathead National Forest, as shown in the project drawings, and as described herein.

All work shall be completed in accordance with the project specifications and drawings. The work includes all labor, materials, and equipment necessary to perform all operations for the work specified.

Construction shall include relocation and reinstallation of existing concrete toilet buildings, excavation and backfill, and installation of new government furnished precast concrete toilet buildings.

Swan Lake Ranger District, Cold Lakes Trail Head Cold Lakes Trail Head includes the installation of one Government furished single riser vault toilet. Cold Lakes Trail Head is located approximately 47 miles south of Big Fork Montana on Hwy 83 to Forest Road 903. East on Forest Road 903 for approximately 2 miles to Forest Road 9568. East on Forest Road 9568 for approximately 2.5 miles to Forest Road 9599. East on Forest Road 9599 for approximately 1.5 miles to the Trail Head.

Swan Lake Ranger District, Swan Guard Station Swan Guard Station includes the installation of one Government furished single riser vault toilet. Swan Guard Station is located approximately 24 miles south of Big Fork Montana on Hwy 83 at the south end of Swan Lake. The Guard Station is located on the east side of Hwy 83.

Hungry Horse Ranger District, Hungry Horse Ranger Station Warehouse Hungry Horse Ranger Station Warehouse includes the installation of one Government furished single riser vault toilet. The Hungry Horse Ranger Station is located off Hwy 2 at the east end of Hungry Horse Montana.

Hungry Horse Ranger District, Graves Bay Graves Bay includes the installation of one Government furished single riser vault toilet. Graves Bay is located approximately 20 miles southeast of Hungry Horse Montana on Forest Road 895 (Hungry Horse Reservoir West Side Road).

Spotted Bear Ranger District, Upper Twin Creek Upper Twin Creek includes the relocation and installation of one Government owned single riser vault toilet. The vault toilet shall be moved from Meadow Creek Trail Head. Upper Twin Creek is located approximately 48.5 miles southeast of Hungry Horse Montana on Forest Road 38 (Hungry Horse East Side Road).

Spotted Bear Ranger District, Trail Creek Trail Head Trail Creek Trail Head includes the installation of one Government furished single riser vault toilet. Trail Creek Trail Head is located approximately 53 miles southeast of Hungry Horse Montana on Forest Road 38 to Forest Road 568. East on Forest Road 568 for approximately 7 miles to the trail head.

Spotted Bear Ranger District, Meadow Creek Trail Head Meadow Creek Trail Head includes the installation of two Government furished single riser vault toilets. The vault toilets shall be installed at the location of two existing vault toilets. The existing vault toilets shall be relocated to two locations as described in these specifications. Meadow Creek Trail Head is located approximately 51.5 miles southeast of Hungry Horse Montana on Forest Road 38 to Forest Road 895. West on Forest Road 895 for approximately 0.5 miles to Forest Road 2826. Southeast on Forest Road 2826 for approximately 12 miles to the trail head.

Spotted Bear Ranger District, Log Landing Log Landing includes the relocation and installation of one Government owned single riser vault toilet. The vault toilet shall be moved from Meadow Creek Trail Head. Log Landing is located approximately 51.5 miles southeast of Hungry Horse Montana on Forest Road to 895 to Forest Road 5384. East on Forest Road 5384 approximately 0.2 miles to the end of the road.

1.2 – Timing of Work The sites shall remain open to the public during construction. No restrictions are placed on weekend work. Work shall be accomplished between the dates of June 15, 2010 and July 1, 2010.

1.3 - Facilities and Services Electricity, potable water and construction water are not available at the project sites.

1.4 - Material Sources All materials shall be obtained from commercial sources unless noted otherwise.

1.5 - Subsurface Soils and Investigations No auger borings were made in the area. Contractor shall undertake any site investigations necessary to ascertain the subsurface conditions.

1.6 - Clean-up and Disposal Disposal of construction debris and waste shall be off National Forest land and in compliance with local laws regarding disposal of waste material.

1.7 - Precautionary Measures Protection of Work The Contractor shall take precautions necessary to protect all work during the construction period and shall maintain adequate protection during severe weather conditions to prevent damage to the work or materials.

Safety The Contractor is responsible for safeguarding the public, the Contractor's employees, existing facilities, and Forest resources from contract operations. Signs, lights, barricades and other devices, as necessary, shall be erected and maintained during operations and at night and weekends as necessary. Precautions such as lowering tractor blades and safely storing materials shall be practiced to prevent injury to others in the area.

Security No security shall be provided by the government. The contractor shall take all precautions deemed necessary to secure the worksite, improvements and equipment.

END OF SPECIFICATION 01010

MEASUREMENT AND PAYMENT - 01103

PART 1 - GENERAL

1.1 – Requirements:

Measurement and payment for contract work will be made only for and under those pay items included in the SCHEDULE OF ITEMS. All other work and materials will be considered incidental to and included in the payment of the pay items in the SCHEDULE OF ITEMS.

1.2 – Payment:

One of the following methods of measurement for determining final payment is DESIGNATED on the SCHEDULE OF ITEMS for each pay item.

(a) Designed Quantities (DQ). These quantities denote the final number of units to be paid for under the terms of the contract. They are based upon the original design data available prior to advertising the project. Original design data include the preliminary survey information, design assumptions, calculations, drawings, and the presentation in the contract. Changes in the number of units of the originally contemplated work will not be made unless authorized under one or more of the following conditions:

(1) As a result of changes authorized by the Contracting Officer in the originally contemplated work. Minor changes to adjust balance points, etc., will not be considered changes in quantities.

(2) As a result of the Contracting Officer determining that errors exist in the original design data used to determine designed quantities, that cause a pay item to change by 15 percent.

(3) As a result of the Contractor submitting to the Contracting Officer a written request showing evidence of errors in the original design data used to determine design quantities that cause a pay item total to change by 15 percent or more. The evidence must be verifiable and consist of calculations, drawings, or other data that show how the designed quantity is believed to be in error.

Final payment will be made for the designed quantities at the unit price shown in the SCHEDULE OF ITEMS, subject to the Variation in Quantities Provision.

(b) Actual Quantities (AQ). These quantities are determined from measurements of completed work.

(c) Lump Sum Quantities (LSQ). These quantities denote one complete unit of work as required by or described in the contract, including necessary materials, equipment, and labor to complete the job. They will not be measured.

1.3 - Units of Measurement:

Payment will be by units defined and determined according to U.S. Standard measure.

END OF SPECIFICATION 01103

SUBMITTALS - 01300

PART 1 - GENERAL

1.1 - Requirements

It will be the Contractor's responsibility to submit all items with such promptness as to cause no delay in the work. Approvals must be obtained before starting work which involves the item. Contractor shall allow ten (10) days for processing of submittals by the Government.

Submittals may also be referred to as Shop Drawings.

1.2 - Manufacturer's Literature and Shop Drawings

Submit two (2) copies to the CO for approval on the items required herein.

Submittal specifications are to be submitted in the following format:

A. The specifications and salient qualities of the item specified in the contract.

B. The specifications and salient qualities of the submittal item.

C. A listing of the differences and a comparison between the two, including but not limited to the structural qualities, operational qualities, any modifications necessary to accomplish installation of unit, and guarantee and warranty.

D. A cost comparison between the specified and submitted item(s) with the cost reduction benefit to the Government or adequate justification for a cost increase to the Government.

E. Shop drawings of submitted item(s) including wiring or layout diagrams.

If there are any modifications necessary to facilitate installation, a set of drawings showing installation of specified item and a set showing how the submittal item will be installed.

If the specified item is to be handicapped accessible the submittal item needs to show handicapped access on submitted drawings, not just state it is available as handicapped accessible.

Submittals will be waived if Contractor furnishes exact item used for design when manufacturer's model, size, etc. are shown in the contract.

Submittals are required per the following sections:

1. 02304 - Aggregate Base Certificates-of-Compliance

END OF SPECIFICATION 01300

MOBILIZATION - 01601

PART 1 - GENERAL

1.1 - Description

This work shall consist of preparatory work and operations necessary for the movement of personnel, equipment, supplies, and incidentals to the project site, and for all other work and operations that must be performed or that cause costs to be incurred prior to beginning work on the various items on the project site.

PART 2 - PRODUCTS

NONE

PART 3 - EXECUTION

NONE

PART 4 - MEASUREMENT AND PAYMENT

4.1 - Measurement

Progress payments will be made as follows:

The Contractor can request payment for performance and payment bonds. The amount of the premium, including coinsurance and reinsurance agreements, will be paid upon reciept of evidence of full payment to the surety. When separate payment for bonding cost is made, the bonding cost will be subtracted from the total contract amount for this pay item and the balance paid in accordance with the progress payment schedule outlined below.

(a) When 5 percent or more of the original contract amount is earned from other pay items, 50 percent of the amount for mobilization, or 5 percent of the original contract amount, whichever is less, will be paid.

(b) When 10 percent or more of the original contract amount is earned from other pay items, 100 percent of the amount for mobilization, or 10 percent of the original contract amount, whichever is less, will be paid.

(c) Upon completion of all work on the project, any unpaid amount for mobilization will be paid.

Any bonding costs in excess of the total contract amount of this pay item will be paid under one or more other pay items under this contract as determined by the Contracting Officer. In no circumstance will the total amount of this contract be increased as a result of bonding costs exceeding the total contract amount of this pay item.

The total of all payments shall not exceed the original contract amount for this item.

4.2 - Payment

Payment will be made under:

PAY ITEM DESCRIPTION PAY UNIT

01601(01) Mobilization (Including Bonding Cost) . . . . . . . . . . . . . . . . LS

END OF SPECIFICATION 01601

DIVISION 2 - SITE WORK

CLEARING AND GRUBBING - 02110

PART 1 - GENERAL

1.1 - Description

This section specifies clearing, grubbing, removing, and disposing of vegetation and debris. Work includes the protection from injury or defacement of trees and other objects designated to remain, and treatment or removal of damaged trees. This section covers work associated with roads and facilities construction such as buildings, utilities, etc.

1.2 - Clearing Limits

Clearing limits are the construction limits unless otherwise staked on the ground or SHOWN ON THE DRAWINGS.

PART 2 - PRODUCTS

None

PART 3 - EXECUTION

3.1 - Clearing

Clear all trees, shrubs, brush and other objects within the clearing limits except the following:

(1) Live, sound, and firmly rooted trees which are designated to remain.

(2) Live brush and herbaceous plants which are designated to remain.

(3) Other objects designated to remain.

Do not remove any trees or other vegetation outside the clearing limits without the approval of the CO.

3.2 - Grubbing

Grub stumps and roots within the clearing limits.

3.3 - Tree Removal and Preservation

Falling of Trees: Fall trees toward the center of the area to be cleared. Use controlled falling to prevent injury or defacement to structures, other trees, or property. Trees with a diameter of 4 inches or greater shall be cut in 18 inch lengths and stacked on the project site at a location approved by the CO.

Treatment of Trees and Shrubs Damaged by Contractor: Trim branches flush with tree. If damage occurs to standing trees, the injured area shall be treated with a coat of tree-surgery asphalt-based paint. Trees with major roots exposed by construction and that are rendered unstable shall be felled and disposed of.

3.4 - Debris Disposal

All debris shall be removed from National Forest land and disposed of in accordiance with local regulations regarding disposal of construction waste unless otherwise SHOWN ON THE DRAWINGS.

PART 4 - MEASUREMENT AND PAYMENT

4.1 - Measurement

This work will not be measured for separate payment.

4.2 - Payment

This work is incidental to other items in this contract and direct separate payment will not be made.

END OF SPECIFICATION 02110

DIVISION 2 - SITE WORK

02220 -

EXCAVATION AND BACKFILL FOR BUILDINGS - 02220

02220 - 02220 -

02220 - 02220 -

PART 1 - GENERAL

02220 - 02220 -

02220 - 02220 -

1.1 - Description 02220 - 02220 -

02220 - 02220 - This section covers excavation; furnishing, hauling, and placing backfill material; disposal of excess or unsuitable material; and grading for buildings.

02220 - 02220 -

02220 - 02220 -

1.2 - Related Sections

13100 – Precast Concrete Toilet Building 13200 – Concrete Toilet Building Relocation02220 - 02220 - 02220 - 02220 -

1.3 - Material Classification 02220 - 02220 -

02220 - 02220 - Material to be excavated is unclassified.

02220 - 02220 -

02220 - 02220 -

PART 2 - PRODUCTS

02220 - 02220 -

02220 - 02220 -

2.1 - Backfill Materials 02220 - 02220 -

02220 - 02220 - Backfill materials shall contain no frozen or organic material.

02220 - 02220 -

02220 - 02220 - Backfill materials shall consist of excavated material containing no rock larger than 3 inches.

02220 - 02220 -

02220 - 02220 -

PART 3 - EXECUTION

02220 - 02220 -

02220 - 02220 -

3.1 - Excavation 02220 - 02220 -

02220 - 02220 - Excavate sub-soil in accordance with lines and levels required for construction of the work. During excavation, topsoil will be piled separately from underlying material. All material shall be piled in an orderly manner a sufficient distance from the banks of the excavation to avoid overloading and to prevent slides or cave-ins. All excavated materials not required or suitable for backfill shall be utilized on the site. Whenever depth of excavation exceeds 5 feet, the surface shall be sloped back at 1-1/2 to 1 slope or the excavation shall be shored.

02220 - 3 Conform to the dimensions and elevations indicated on the drawings. Prevent surface water from entering the excavation.

02220 - 2

3.2 - Backfilling for Buildings

02220 - Prior to backfilling clean trash and debris from excavation. Prepare material to a water content that will permit proper compaction by either aerating the material if it is too wet, or spraying the material with water if it is too dry. Thoroughly mix each lift before compaction to assure uniform distribution of water content. Place backfill in lifts 12 inches or less and compact with mechanical impact tamper. Compact each layer with a minimum of 3 passes over the entire lift surface.

02220 - 02220 -

3.3 - Excess Material 02220 - 02220 -

02220 - 02220 - Excess excavated material shall be spread and graded on the project site where directed by the CO.

02220 - 02220 -

02220 - 02220 -

02220 - 02220 -

PART 4 - MEASUREMENT AND PAYMENT

02220 - 02220 -

02220 - 02220 -

4.1 - Measurement 02220 - 02220 -

02220 -

The work specified herein will not be measured for payment.

4.2 - Payment

This work is incidental to other items in this contract and direct separate item payment will not be made.

END OF SPECIFICATION 02220

02304 -

DIVISION 2 SITE WORK

02304 - 02304 -

AGGREGATE BASE COURSE - 02304

02304 - 02304 -

02304 - 02304 -

PART 1 - GENERAL

02304 - 02304 -

02304 - 02304 -

1.1 - Description 02304 - 02304 -

02304 - 02304 - This work shall consist of furnishing, hauling, and placing aggregate base on an approved subgrade, including under concrete, sidewalks, and pavement in the locations SHOWN ON THE DRAWINGS.

02304 - 02304 -

02304 - 02304 -

1.2 - Related Work Specified Elsewhere 02304 - 02304 -

02220 - Excavation and Backfill for Buildings 13100 – Precast Concrete Toilet Building 13200 – Concrete Toilet Building Relocation02304 - 02304 -

02304 - 02304 -

1.3 - Submittals 02304 - 02304 -

02304 - 02304 - The Contractor shall submit to the Contracting Officer written certification that the aggregate meets the required specifications.

02304 - 02304 -

02304 - 02304 - Written certification shall contain information as to the size, type, gradation and quality of the aggregate.

02304 - 02304 -

PART 2 - PRODUCTS

02304 - 02304 -

02304 - 02304 -

2.1 - Aggregate 02304 - 02304 -

02304 - 02304 - Aggregate shall be commercially supplied, crushed stone, slag, or gravel with at least 50% by weight retained on the No. 4 sieve having at least one mechanically fractured face.

02304 - 02304 -

02304 - 2 02304 - Gradation:

Sieve Size Percent Passing 02304 - 02304 -

02304 - 2 02304 - 1 inch 100

3/4 inch 70 - 98 No. 4 36 - 60 No. 8 25 - 47 No. 30 12 - 31 No. 200 3 - 8

Quality Requirements:

02304 - 2 02304 -

02304 - 2 02304 - Percent Wear, T96: max. loss 9% (100 rev.)

02304 - 2 02304 - 40% (500 rev.)

Plasticity Index, T90: 6 maximum

02304 - 02304 -

PART 3 - EXECUTION

02304 - 02304 -

02304 - 02304 -

3.1 - Preparation of Subgrade 02304 - 02304 -

02304 - 02304 - The subgrade surface shall be prepared in accordance with Specification 02220 – Excavation and Backfill for Buildings and shall be approved in writing by the Contracting Officer prior to placement of aggregate.

02304 - 02304 -

02304 - 02304 -

3.2 - Mixing and Placing 02304 - 02304 -

02304 - 02304 - Aggregate shall be moistened or dried to a uniform moisture content suitable for compaction. When satisfactorily mixed, the aggregate shall be spread in a uniform layer, with no segregation of size, and to a loose depth that shall have the required thickness when compacted.

02304 - 02304 -

02304 - 02304 - 3

3.3 - Compaction 02304 - 02304 - 3

02304 - 02304 - 3 Aggregate base shall be compacted in maximum 4-inch layers until the nominal thickness of the aggregate base, AS SHOWN ON THE DRAWINGS, is reached.

02304 - 02304 - 3

Compact with mechanical tamper. Compact each layer with a minimum of 3 passes over the entire lift surface.

02304 - 02304 - 3 The surface of each layer shall be smoothed during the compaction operations to remove irregularities and produce a smooth, even surface.

02304 - 02304 - 3 02304 - 02304 - 3

3.4 - Water Application 02304 - 02304 -

02304 - 02304 - 3 Equipment used for dust control and watering operations of the aggregate shall provide uniform and controlled application of water without ponding or washing.

02304 - 02304 - 3

PART 4 - MEASUREMENT AND PAYMENT

02304 - 02304 - 3

02220 - 02220 -

4.1 - Measurement 02220 - 02220 -

02220 - 02220 - The work specified herein will not be measured for payment.

02220 - 3

4.2 – Payment

This work is incidental to other items in this contract and direct separate item payment will not be made.

END OF SPECIFICATION 02304

DIVISION 13 - SPECIAL CONSTRUCTION

PRECAST CONCRETE TOILET BUILDING - 13100

PART 1 - GENERAL

1.1 - Description

This section specifies the installation of a Government-furnished precast concrete vault toilet buildings.

1.2 - Related Work Specified Elsewhere

02220 - Excavation and Backfill for Buildings
02304 - Aggregate Base

PART 2 - PRODUCTS

2.1 - Precast Concrete Toilet Buildings

The toilet buildings shall be Government-furnished and delivered to the construction sites. The toilets are manufactured by Missoula Concrete Construction, Missoula, Montana (1-406-549-9682), under G.S.A. contract. The model to be installed is "Aspen single vault toilet, and Aspen single vault toilet with Everlog™ finish.

2.2 - Aggregate Base

Aggregate used for leveling and backfilling shall be in conformance with Section 02304 - Aggregate Base.

PART 3 - EXECUTION

3.1 - Installation

The toilets shall be installed at the elevations and locations as SHOWN ON THE DRAWINGS, or as staked in the field by the CO. The Contractor is responsible for the coordination of delivery and all site work necessary for the complete installation. Site work includes layout, excavation, aggregate base leveling course, backfill, grading and all required compaction including watering.

The toilet manufacturer will deliver the toilet and off-load into the pre-excavated hole. The hole shall have a 4" compacted lift of aggregate base for leveling in the bottom. Backfill and compaction must take place during off-loading and assembly of building. Excavation for vaults shall be backfilled prior to the placement of the above grade building. The toilets are delivered on 18 wheel flat bed semi-trucks. They are off-loaded with a hydraulic rubber-tired crane. The Contractor shall insure access to the site for toilet installation equipment.

3.2 - Coordination

The Contractor shall coordinate delivery of the toilets with the manufacturer. Coordination shall begin upon contract award and continue to installation date. The CO shall be on site during delivery and installation. The Contractor shall notify the CO of planned delivery date a minimum of 10 days prior to delivery.

PART 4 - MEASUREMENT AND PAYMENT

4.1 - Method of Measurement

Measurement will be for each precast concrete toilet building installed complete including delivery coordination, excavation, aggregate base leveling course, backfill, compaction, and final grading etc. AS SHOWN ON THE DRAWINGS.

4.2 - Basis of Payment

Payment will be made at the contract unit price for each item completed and accepted.

Payment will be made under:

PAY ITEM DESCRIPTION PAY UNIT

13100(01) Precast Concrete Toilet Installation. . . . . . . . . . . . . EA

END OF SPECIFICATION 13100

DIVISION 13 - SPECIAL CONSTRUCTION

CONCRETE TOILET BUILDING RELOCATION 13200

PART 1 - GENERAL

1.1 - Description

This section specifies the relocation and reinstallation of existing concrete vault toilet buildings as complete and usable units similar in all respects to the original buildings at their original locations. The buildings shall be moved to new locations as SHOWN ON THE DRAWINGS.

The Government will ensure the toilet building vaults will be pumped prior to the start of work.

1.2 - Related Work Specified Elsewhere

02220 - Excavation and Backfill for Buildings
02304 - Aggregate Base

PART 2 - PRODUCTS

2.1 – Existing Concrete Toilet Buildings

The toilet buildings are government-owned and are installed at the locations SHOWN ON THE DRAWINGS. The toilet buildings are sectional precast units comprised of below grade vault, toilet room and roof sections.

2.2 - Aggregate Base

Aggregate used for leveling and backfilling shall be in conformance with Section 02304 - Aggregate Base.

2.3 - Sealant

Sealant between vault and toilet room floor, and between toilet room walls and roof shall be new 1"x1" Butyl Rubber Sealant.

PART 3 - EXECUTION

3.1 - Installation

Toilet buildings shall be relocated from their existing installed locations and reinstalled at the elevations and locations as SHOWN ON THE DRAWINGS, or as staked in the field by the CO. The Contractor shall be responsible for all work necessary for relocation and the complete functional reinstallation. Work includes but is not limited to site layout, excavation, transportation, placement, aggregate base leveling course, backfill, grading, new section sealant and all required compaction including watering.

PART 4 - MEASUREMENT AND PAYMENT

4.1 - Method of Measurement

Measurement will be for each complete functional concrete toilet building relocated and installed including transportation, excavation, placement, aggregate base leveling course, backfill, compaction, and final grading etc. AS SHOWN ON THE DRAWINGS.

4.2 - Basis of Payment

Payment will be made at the contract unit price for each item completed and accepted.

Payment will be made under:

PAY ITEM DESCRIPTION PAY UNIT

13200(01) Concrete Toilet Building Relocation. . . . . . . . . . . . . . . . EA

END OF SPECIFICATION 13200

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