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Supplemental Specifications
August 2009
SECTION C – FOREST SERVICE SUPPLEMENTAL SPECIFICATIONS
The U.S. Department of Transportation, Federal Highway Administration, Standard Specifications for Construction of Roads and Bridges on Federal Highway Projects, FP-03, U.S. Customary Units and its revisions are included by reference only. Also applicable, but not listed, is any other section or subsection of the included Specification(s) or any specific standard or specification referenced therein. The requirements contained in these specifications are hereby made a part of this Solicitation for Bid and any resulting contract.
A copy of the U.S. Department of Transportation, Federal Highway Administration, Standard Specifications for Construction of Roads and Bridges on Federal Highway Projects, FP-03, U.S. Customary Units can be obtained at the following locations:
Superintendent of Documents U.S. Government Printing Office Internet: bookstore.gpo.gov Phone: (toll free) 866.512.1800 Fax: 202.512.2250 Mail: Stop SSOP, Washington, DC 20402-0001
They can also be downloaded directly at the following website:
http://www.wfl.fha.dot.gov/design/specs/fp03.htm The following Forest Service Supplemental Specifications are revisions to the Standard Specifications that incorporate specification changes or additions that are specific requirements and unique to this particular project. The specifications are herein modified as follows:
Table of Contents
1Table of Contents
Preface 101 - Terms, Format, and Definitions
101.03 Abbreviations.
101.04 Definitions.
102 - Bid, Award, and Execution of Contract 102 Bid, Award, and Execution of Contract 103 - Scope of Work Deletions 104 - Control of Work Deletions
104.06 Use of Roads by Contractor
105 - Control of Material
105.02 Material Sources.
105.02(a) Government-provided sources.
105.05 Use of Material Found in the Work.
106 - Acceptance of Work
106.07 Delete
107 - Legal Relations and Responsibility to the Public
107.05 Responsibility for Damage Claims.
107.06 Contractor’s Responsibility for Work.
107.09 Legal Relationship of the Parties.
107.10 Environmental Protection.
108 - Prosecution and Progress 108 Delete.
109 - Measurement and Payment 109 Deletions
109.02 Measurement Terms and Definitions.
155 - Schedules for Construction Contracts 155 Delete.
203 - Removal of Structures and Obstructions
203.01 Description.
203.04 Removing Material.
203.05 Disposing of Material.
203.05 Disposing of Material.
208 - Structure Excavation and Backfill for Selected Major Structures 251 - Riprap 301 - Untreated Aggregate Courses 301 Title Change.
301.01 Work.
301.02 Material.
301.03 General.
301.04 Mixing and Spreading.
301.05 Compacting
301.06 Surface Tolerance.
Table 301-1—Acceptance Sampling and Testing Requirements.
301.08(b) Plasticity Index.
Table 301-1 Field Density Requirements.
301.09 Measurement.
552 - Structural Concrete 603 - Structural Plate Structures
603.03 General.
603.04 Erecting.
625 - Turf Establishment
625.03 General.
625.05 Watering.
713 - Roadside Improvement Material
713.05 Mulch.
718 - Traffic Signing and Marking Material
Preface
Preface_wo_03_15_2004_m Delete all but the first paragraph and add the following:
The Forest Service, US Department of Agriculture has adopted FP-03 for construction of National Forest System Roads.
101 - Terms, Format, and Definitions
101.00_nat_us_07_25_2005
101.01_nat_us_04_04_2007
101.01 Meaning of Terms
Delete all references to the TAR (Transportation Acquisition Regulations) in the specifications.
101.03_nat_us_06_16_2006
101.03 Abbreviations.
Add the following to (a) Acronyms:
AFPA
MSHA
NIST
NESC
WCLIB
American Forest and Paper Association Mine Safety and Health Administration National Institute of Standards and Technology National Electrical Safety Code West Coast Lumber Inspection Bureau
Add the following to (b) SI symbols:
| mp |
| Milepost |
| ppm |
| Part Per Million |
101.04_nat_us_03_29_2007
101.04 Definitions.
Delete the following definitions and substitute the following:
Bid Schedule--The Schedule of Items.
Bridge--No definition.
Contractor--The individual or legal entity contracting with the Government for performance of prescribed work. In a timber sale contract, the contractor is the “purchaser”.
Culvert--No definition.
Right-of-Way--A general term denoting (1) the privilege to pass over land in some particular line (including easement, lease, permit, or license to occupy, use, or traverse public or private lands), or (2) Real property necessary for the project, including roadway, buffer areas, access, and drainage areas.
Add the following:
Adjustment in Contract Price--“Equitable adjustment,” as used in the Federal Acquisition Regulations, or “construction cost adjustment,” as used in the Timber Sale Contract, as applicable.
Change--“Change” means “change order” as used in the Federal Acquisition Regulations, or “design change” as used in the Timber Sale Contract.
Design Quantity--“Design quantity” is a Forest Service method of measurement from the FS-96 Forest Service Specifications for the Construction of Roads and Bridges. Under these FP specifications this term is replaced by the term “Contract Quantities”.
Forest Service--The United States of America, acting through the Forest Service, U.S. Department of Agriculture.
Neat Line--A line defining the proposed or specified limits of an excavation or structure.
Pioneer Road--Temporary construction access built along the route of the project.
Purchaser--The individual, partnership, joint venture, or corporation contracting with the Government under the terms of a Timber Sale Contract and acting independently or through agents, employees, or subcontractors.
Protected Streamcourse--A drainage shown on the plans or timber sale area map that requires designated mitigation measures.
Road Order--An order affecting and controlling traffic on roads under Forest Service jurisdiction. Road Orders are issued by a designated Forest Officer under the authorities of 36 CFR, part 260.
Schedule of Items--A schedule in the contract that contains a listing and description of construction items, quantities, units of measure, unit price, and amount.
Utilization Standards--The minimum size and percent soundness of trees described in the specifications to determine merchantable timber.
Add Figure 101-1—Illustration of road structure terms:
Figure 101-1—Illustration of road structure terms.
102 - Bid, Award, and Execution of Contract
102.00_nat_us_02_16_2005
102 Bid, Award, and Execution of Contract
Delete Section 102 in its entirety.
103 - Scope of Work
103.00_nat_us_02_16_2005
Deletions
Delete all but subsection 103.01 Intent of Contract.
104 - Control of Work
104.00_nat_us_06_16_2006
Deletions
Delete Sections 104.01, 104.02, and 104.04.
104.06_nat_us_02_17_2005
Add the following subsection:
104.06 Use of Roads by Contractor
The Contractor is authorized to use roads under the jurisdiction of the Forest Service for all activities necessary to complete this contract, subject to the limitations and authorizations designated in the Road Order(s) or described in the contract, when such use will not damage the roads or national forest resources, and when traffic can be accommodated safely.
105 - Control of Material
105.02_nat_us_01_18_2007
105.02 Material Sources.
105.02(a) Government-provided sources.
Add the following:
Comply with the requirements of 30 CFR 56, subparts B and H. Use all suitable material for aggregate regardless of size unless otherwise designated. When required, re-establish vegetation in disturbed areas according to section 625.
105.05_nat_us_05_12_2004
105.05 Use of Material Found in the Work.
Delete 105.05 (a) and (b) and the last sentence of the second paragraph and substitute the following:
Materials produced or processed from Government lands in excess of the quantities required for performance of this contract are the property of the Government. The Government is not obligated to make reimbursement for the cost of producing these materials.
106 - Acceptance of Work
106.07_nat_us_05_11_2004
106.07 Delete
Delete subsection 106.07.
107 - Legal Relations and Responsibility to the Public
107.05_nat_us_05_11_2004
107.05 Responsibility for Damage Claims.
Delete the entire subsection.
107.06_nat_us_06_16_2006
107.06 Contractor’s Responsibility for Work.
Delete the following from the first paragraph.
“except as provided in Subsection 106.07”.
107.09_nat_us_06_16_2006
107.09 Legal Relationship of the Parties.
Delete the entire subsection.
107.10_nat_us_06_16_2006
107.10 Environmental Protection.
Add the following:
Design and locate equipment repair shops, stationary refueling sites, or other facilities to minimize the potential and impacts of hazardous material spills on Government land.
Before beginning any work, submit a Hazardous Spill Plan. List actions to be taken in the event of a spill. Incorporate preventive measures to be taken, such as the location of mobile refueling facilities, storage and handling of hazardous materials, and similar information. Immediately notify the CO of all hazardous material spills. Provide a written narrative report form no later than 24 hours after the initial report and include the following:
· Description of the item spilled (including identity, quantity, manifest number, and other identifying information).
· Whether amount spilled is EPA or state reportable, and if so whether it was reported, and to whom.
· Exact time and location of spill including a description of the area involved.
· Containment procedures.
· Summary of any communications the Contractor had with news media, Federal, state and local regulatory agencies and officials, or Forest Service officials.
· Description of clean-up procedures employed or to be employed at the site including final disposition and disposal location of spill residue.
When available provide copies of all spill related clean up and closure documentation and correspondence from regulatory agencies.
The Contractor is solely responsible for all spills or leaks that occur during the performance of this contract. Clean up spills or leaks to the satisfaction of the CO and in a manner that complies with Federal, state, and local laws and regulations.
108 - Prosecution and Progress
108.00_nat_us_02_16_2005
108 Delete.
Delete Section 108 in its entirety.
109 - Measurement and Payment
109.00_nat_us_02_17_2005
109 Deletions
Delete the following entire subsections:
109.06 Pricing of Adjustments.
109.07 Eliminated Work.
109.08 Progress Payments.
109.09 Final Payment.
109.02_nat_us_06_16_2006
109.02 Measurement Terms and Definitions.
(b) Contract quantity.
Add the following:
Contract quantities will be adjusted only when there are errors in the original design of 15% or more.
Change the following:
“(b) Cubic yard” to “(c) Cubic yard”.
Add the following definition:
(p) Thousand Board Feet (Mbf). 1,000 board feet based on nominal widths, thickness, and extreme usable length of each piece of lumber or timber actually incorporated in the job. For glued laminated timber, 1,000 board feet based on actual width, thickness, and length of each piece actually incorporated in the job.
155 - Schedules for Construction Contracts
155.00_nat_us_05_11_2004
155 Delete.
Delete Section 155 in its entirety.
203 - Removal of Structures and Obstructions
203.01_nat_us_02_25_2005
203.01 Description.
Delete and replace with the following:
This work consists of disposing of construction slash and debris, salvaging, removing, and disposing of buildings, fences, structures, pavements, culverts, utilities, curbs, sidewalks, and other obstructions.
203.04_nat_us_02_18_2005
203.04 Removing Material.
Replace the fourth and fifth paragraphs with the following:
Where part of an existing culvert is removed, remove the entire culvert upstream from the removal. The remaining downstream culvert may be left in place if no portion of the culvert is within 12 inches of the subgrade, embankment slope, or new culvert or structure; and the culvert ends are sealed with concrete.
Remove structures and obstructions in the roadbed to 12 inches below subgrade elevation. Remove structures and obstructions outside the roadbed to 12 inches below finished ground or to the natural stream bottom.
203.05_nat_us_02_24_2005
203.05 Disposing of Material.
Add the following:
(e): Scattering. Scatter pieces of wood less than 3 inches in diameter and 3 feet in length within the clearing limits. Do not place construction slash in lakes, meadows, streams, or streambeds. Immediately remove construction slash that interferes with drainage structures.
203.05_nat_us_02_18_2005
203.05 Disposing of Material.
Add the following:
(e) Windrowing Construction Slash. Place construction slash outside the roadway in neat, compacted windrows approximately parallel to and along the toeline of embankment slopes. Do not permit the top of the windrows to extend above subgrade. Use construction equipment to matt down all material in a windrow to form a compact and uniform pile. Construct breaks of at least 15 feet at least every 200 feet in a windrow. Do not place windrows against trees. Obtain approval for pioneer roads. A pioneer road may be constructed to provide an area for placement of windrows, provided the excavated material is kept within the clearing limits and does not adversely affect the road construction.
(f) Scattering. Scatter construction slash outside the clearing limits without damaging trees. Limb all logs. Place logs and stumps away from trees, positioned so they will not roll, and are not on top of one another. Limb and scatter other construction slash to reduce slash concentrations.
(g) Chipping or Grinding. Use an approved chipping machine to grind slash and stumps greater than 3 inches in diameter and longer than 3 feet. Deposit chips or ground woody material on embankment slopes or outside the roadway to a loose depth less than 6 inches. Minor amounts of chips or ground woody material may be permitted within the roadway if they are thoroughly mixed with soil and do not form a layer.
(h) Debris Mat. Use tree limbs, tops, cull logs, split stumps, wood chunks, and other debris to form a mat upon which construction equipment is operated. Place stumps upside down and blend stumps into the mat.
(i) Decking Firewood Material. Remove brush from decks. Limb and deck logs that do not meet Utilization Standards according to Subsection 201.04 as directed by the CO. Cut logs to lengths less than 30 feet. Ensure that logs stacks are stable and free of brush and soil.
(j) Removal to designated locations. Remove construction slash to designated locations.
(k) Piling. Pile construction slash in designated areas. Place and construct piles so that if the piles are burned, the burning will not damage remaining trees. Keep piles free of dirt from stumps. Cut unmerchantable logs into lengths of less than 20 feet.
(l) Placing Slash on Embankment Slopes. Place construction slash on completed embankment slopes to reduce soil erosion. Place construction slash as flat as practicable on the completed slope. Do not place slash closer than 2 feet below subgrade. Priority for use of available slash is for: (1) through fills; (2) insides of curves; and (3) ditch relief outlets.
(m) Hydrological Sensitive Placement. Where required use this method in combination with other designated methods to dispose of material to reduce erosion and to aid in re-vegetation:
1. Place windrow segments on contours, wrap in type I geotextile.
2. Place logs as log erosion barriers on contours. Place logs so that 80% of their length is on the ground surface.
3. Scatter slash on bare or disturbed areas within or outside the clearing limits as directed.
4. Scatter chips or ground woody material on bare or disturbed areas within or outside the clearing limits as directed.
Place stumps in swales or on sites to form planting pockets. Place windrow segments on contours, wrap in type I geotextile.
203.08_nat_us_02_24_2005
203.08 Payment
Add the following:
Disposal of construction slash will be compensated under the designated pay item in Section 201.
208 - Structure Excavation and Backfill for Selected Major Structures
208.04_nat_us_06_13_2007
Construction Requirements
208.04 General.
Add the following to the end of the second sentence of the third paragraph:
"... to the CO a minimum of 5 days prior to beginning excavation work."
Add the following to the end of the third sentence of the third paragraph:
"...to the CO a minimum of 15 days prior to installation."
208.09 Foundation Preparation.
Add the following after the first paragraph:
The foundation elevation is defined as the bottom of footings, for spread footing placement; the bottom of the pile cap, for construction of pile foundations; and the toe of the wall, for construction of retaining walls, except wingwalls at bridges.
Replace all material from any over-excavation below the designated footing elevation with concrete, compacted gravel, or foundation fill at the direction of the CO.
When boulders or irregular, fractured, or seamed bedrock precludes excavation to the designated footing elevation without further loosening of previously solid material, the CO may order removal of such loose material and allow payment for concrete, gravel, or structural backfill that is required to restore foundation material to the designated elevation
208.13 Measurement.
Add the following to the second paragraph:
(f) Material excavated to construct end walls or wing walls which lie outside the excavation limits specified above.
Add the following paragraph:
Foundation over-excavation and the resulting replacement material will not be measured for payment unless the CO determines the over-excavation was unavoidable because of the nature of the material.
251 - Riprap
251.03_nat_us_06_18_2007
Construction Requirements
251.03 General.
Add the following:
Place riprap under or adjacent to structures before placing prefabricated superstructure units or constructing superstructure falsework unless otherwise approved by the CO.
251.08 Measurement.
Add the following:
Payment for excavation and embankment required for placement of riprap is indirectly included in the pay item for riprap.
301 - Untreated Aggregate Courses
301.00_nat_us_03_03_2005
301 Title Change.
Change the title to: Section 301 Aggregate Courses 301.01_nat_us_03_03_2005
301.01 Work.
Add the following:
Work includes producing aggregate by pit-run, grid rolling, screening, or crushing methods, or placing Government-furnished aggregate. Work may include additive mineral filler, or binder.
301.02_nat_us_05_16_2005
301.02 Material.
Add the following:
| Bentonite |
| 725.30 |
| Calcium Chloride Flake |
| 725.02 |
| Lignon Sulfonate |
| 725.20 |
| Magnesium Chloride Brine or Calcium Chloride Liquid |
| 725.02 |
301.03_nat_us_09_14_2005
301.03 General.
Add the following:
Written approval of the roadbed is required before placing aggregate.
For pit run or grid-rolled material, furnish material smaller than the maximum size. No gradation other than maximum size will be required for pit-run or grid-rolled material. For grid rolling, use all suitable material that can be reduced to maximum size. After processing on the road, remove all oversize material from the road and dispose of it as directed by the CO.
Provide additives or binder, if required, at the proportions specified.
Develop and use Government furnished sources according to Section 105.
If the aggregate is produced and stockpiled before placement, handle and stockpiled according to Section 320. Establish stockpile sites at locations approved. Clear and grub stockpile sites according to Section 201.
301.04_nat_us_03_03_2005
301.04 Mixing and Spreading.
Delete the first sentence of the first paragraph and add the following:
Ensure that aggregate and any required additives, water, mineral filler, and binder are mixed by the specified method except, if crushed aggregate products are being produced and mineral filler, binder, or additives are required, uniformly blend following crushing. Control additive proportions to 0.5 percent dry weight.
(a) Stationary Plant Method. Mix the aggregate with other required materials in an approved mixer. Add water during the mixing operation in the amount necessary to provide the moisture content for compacting to the specified density. After mixing, transport the aggregate to the jobsite while it contains the proper moisture content, and place it on the roadbed or base course using an aggregate spreader.
(b) Travel Plant Method. After placing the aggregate for each layer with an aggregate spreader or windrow-sizing device, uniformly mix it with other required materials using a traveling mixing plant. During mixing, add water to provide the necessary moisture content for compacting.
(c) Road Mix Method. After placing the aggregate for each layer, mix it with other required materials at the required moisture content until the mixture is uniform throughout. Mix aggregate, water, and all other materials until a uniform distribution is obtained.
Spread the aggregate in a uniform layer, with no segregation of size, and to a loose depth that will provide the required compacted thickness.
When placing aggregate over geotextile, place aggregate in a single lift to the full depth specified.
Route and distribute hauling and leveling equipment over the width and length of each layer.
301.05_nat_us_05_17_2005
301.05 Compacting
Delete and replace with the following:
Compact each layer full width. Roll from the sides to the center, parallel to the centerline of the road. Along curbs, headers, walls, and all places not accessible to the roller, compact the material with approved tampers or compactors.
Compact the aggregate using one of the following methods as specified:
Compaction A. Operating spreading and hauling equipment over the full width of the travelway.
Compaction B. Operate rollers and compact as specified in Subsection 204.11(a)(1).
Compaction C. Moisten or dry the aggregate to a uniform moisture content between 5 and 7 percent based on total dry weight of the mixture. Operate rollers and compact as specified in Subsection 204.11(a)(1).
Compaction D. Compact to a density of at least 95 percent of the maximum density, as determined by AASHTO T 99, method C or D.
Compaction E. Compact to a density of at least 96 percent of the maximum density, as determined by the Modified Marshall Hammer Compaction Method (available upon request from USDA Forest Service, Regional Materials Engineering Center, P.O. Box 7669, Missoula, MT 59807).
Compaction F. Compact to a density of at least 95 per-cent of the maximum density, as determined by AASHTO T 180, method C or D.
Compaction G. Compact to a density of at least 100 percent of the maximum density as determined by the Modified Marshall Hammer Compaction Method (available upon request from USDA Forest Service, Regional Materials Engineering Center, P.O. Box 7669, Missoula, MT 59807).
For all compaction methods, blade the surface of each layer during the compaction operations to remove irregularities and produce a smooth, even surface. When a density requirement is specified, determine the in place density and moisture content according to AASHTO T 310 or other approved test procedures.
301.06_nat_us_03_03_2005
301.06 Surface Tolerance.
Add the following:
Thickness and Width requirements:
The maximum variation from the compacted specified thickness is ½ inch. The compacted thickness is not consistently above or below the specified thickness and the average thickness of 4 random measurements for any ½ mile of road segment is within + ¼ inch of the specified thickness.
The maximum variation from the specified width will not exceed +12 inches at any point. The compacted width is not consistently above the specified width and the average of any four random measurements along any ½ mile of road segment is within +4 inches of the specified width.
301.08_nat_us_03_03_2005
Table 301-1: Add the following:
Table 301-1—Acceptance Sampling and Testing Requirements.
| Material or Product |
| Type of Acceptance (Subsection) |
| Characteristic |
| Category |
| Test Methods Specifications |
| Sampling Frequency |
| Point of Sampling |
| Split Sample |
| Reporting Time |
| Subbase & Base Courses L, M, N, O, P, Q, R |
| Measured and tested conformance (Subsection 106.04) |
| Plastic Limit |
| - |
| AASHTO T 90 |
| 1 per each 1,000 T |
| From the windrow or roadbed after processing |
| Yes |
| 4 Hours |
Table 301-1—Acceptance Sampling and Testing Requirements.
| Material or Product |
| Type of Acceptance (Subsection) |
| Characteristic |
| Category |
| Test Methods Specifications |
| Sampling Frequency |
| Point of Sampling |
| Split Sample |
| Reporting Time |
| Aggregate Width |
| Measured and tested conformance (Subsection 106.04) |
| Width |
| - |
| - |
| 4 per each 0.5 mi |
| Roadbed after processing |
| - |
| 4 Hours |
| Aggregate Thickness |
| Measured and tested conformance (Subsection 106.04) |
| Thickness |
| - |
| - |
| 4 per each 0.5 mi |
| Roadbed after processing |
| - |
| 4 Hours |
| Additive |
| Measured and tested conformance (Subsection 106.04) |
| Amount of Additive |
| - |
| 1 per each 1,000 T |
| From the windrow or roadbed after processing |
| No |
| 4 Hours |
301.08_nat_us_03_30_2005
301.08(b) Plasticity Index.
Add the following to the first sentence:
“and under 703.05(c)(1)”.
301.08_nat_us_02_07_2007
Table 301-1 Field Density Requirements.
Table 301-1: Delete laboratory and field density requirements for base, subbase, and surfacing and replace with the following:
| Material or Product |
| Type of Acceptance (Subsection) |
| Characteristic |
| Category |
| Test Methods Specifications |
| Sampling Frequency |
| Point of Sampling |
| Split Sample |
| Reporting Time |
| Base and Subbase |
| Measured and tested conformance (Subsection 106.04) |
| Moisture Density |
| --- |
| Method C |
| --- |
| AASHTO T 99 |
| 1 per type and source of material |
| Source of material |
| Yes |
| Before using in work |
| Method C-1 |
| --- |
| R-1 Marshall |
| “ |
| “ |
| “ |
| “ |
| Method D |
| --- |
| AASHTO T 180 |
| “ |
| “ |
| “ |
| “ |
| Method D-1 |
| --- |
| R-1 Marshall |
| “ |
| “ |
| “ |
| “ |
| Compaction |
| --- |
| Method C, C-1, D, D-1 |
| --- |
| AASHTO T 310 or other approved procedures |
| 1 per 500 t |
| In-place |
| --- |
| Before placing the next layer |
| Surfacing |
| Measured and tested conformance (Subsection 106.04) |
| Moisture Density |
| Method C-1 |
| --- |
| R-1 Marshall |
| “ |
| “ |
| “ |
| Before using in work |
| Method D |
| --- |
| AASHTO T 180 |
| “ |
| “ |
| “ |
| “ |
| Method D-1 |
| --- |
| R-1 Marshall |
| “ |
| “ |
| “ |
| “ |
Compaction
| Method C, C-1, D, D-1 |
| --- |
| AASHTO T 310 or other approved procedures |
| 1 per 500 t |
| In-place |
| --- |
| Before placing the next layer |
301.09_nat_us_07_07_2005
301.09 Measurement.
Replace the second paragraph with the following:
Measure aggregate by cubic yard compacted in place when payment is by contract quantities.
301.10_nat_us_03_03_2005
301.10 Payment
Delete the following:
adjusted according to Subsection 106.05
552 - Structural Concrete
552.02_nat_us_06_20_2007
Material
552.02 Add the following:
Anchor bolts 717.01
Dowels 717.17
Epoxy resin adhesives 725.21
High strength non-shrink grout 701.02
Mortar 701.02
Portland cement 701.01
Sealants, fillers, seal, and sleeves 712.01
Construction Requirements
552.03 Composition (Concrete Mix Design).
Delete Tables 552-1, 2, and 3 and replace with the following:
Table 552-1
Composition of Concrete
| Class of Concrete |
| Minimum Cement Content |
(pound per cubic yard)
| Maximum W/C Ratio |
| Slump (1) |
(inches) Maximum Nominal Coarse Aggregate
Size (5) (inches)
| A |
| 611 |
| 0.49 |
| 2 to 4 |
| 1½ |
| A(AE) |
| 611 |
| 0.44 |
| 1 to 4 |
| 1½ |
| B |
| 517 |
| 0.58 |
| 2 to 4 |
| 2½ |
| B(AE) |
| 517 |
| 0.58 |
| 2 to 4 |
| 2½ |
| C |
| 658 |
| 0.49 |
| 2 to 4 |
| ¾ |
| C(AE) |
| 658 |
| 0.44 |
| 1 to 3 |
| ¾ |
| D(AE)(2) |
| 611 |
| 0.40 |
| 1 to 3 |
| 1½ |
| E(AE)(3) |
| 611 |
| 0.40 |
| 4 to 6 (4) |
| ¾ |
| P (Prestressed) |
| 658 |
| 0.44 |
| 0 to 4 |
| 1 |
| P(AE) |
| 658 |
| 0.44 |
| 0 to 4 |
| 1 |
| Seal |
| 658 |
| 0.54 |
| 4 to 8 |
| 1½ |
(1) Maximum slump is 8 inches if approved mix design includes a high-range water reducer.
(2) Concrete with a water reducing and retarding admixture conforming to AASHTO M 194, type D.
(3) A latex modified concrete with 0.037 gallons of modifier per pound of cement.
(4) Measure the slump 4 to 5 minutes after the concrete is discharged from the mixer.
(5) Meeting the processing requirements of AASHTO M43, Table 1 – Standard Sizes of Processed Aggregate.
(6) Use Class P (AE) concrete in the entire depth of the top flange of all multi-beam bridge girders. In lieu of this, Class P (AE) concrete may be used for fabrication of the entire girder, and throughout the entire depth of prestressed slabs. In all cases, furnish concrete meeting the 28 day specified minimum concrete strength requirements for the prestressed members as shown on the plans, unless otherwise specified.
Table 552-2
Minimum Air Content for Air Entrained Concrete
Nominal Maximum
Aggregate Size (1) As Delivered Minimum Air Content (2) (3) (%)
| 2½ inch |
| 3.5 |
| 2 inch |
| 3.5 |
| 1½ inch |
| 4.0 |
| 1 inch |
| 4.5 |
| ¾ inch |
| 4.5 |
| ½ inch |
| 5.5 |
(1) Meeting the processing requirements of AASHTO M 43, Table 1 – Standard Sizes of Processed Aggregate.
(2) These air contents apply to the total mix. When testing these concretes, aggregates larger than 1½ inches are removed by handpicking or sieving, and air content is determined on the minus 1½-inch fraction of the mix. Air content of the total mix is computed from the value determined on the minus 1½-inch fraction.
(3) For P(AE) concrete, the as delivered minimum air contents may be reduced 1.0 % and the maximum air content is 6.0 %
Table 552-3
Required Average Compressive Strength (1) Specified Compressive Strength (f’c)
(psi) Required Average Compressive Strength (f’cr)
(psi)
| Less than 3000 |
| f’c + 1000 |
| 3000 to 5000 |
| f’c + 1200 |
| Over 5000 |
| 1.10f’c + 700 |
(1) Use this table when there is not enough data available to establish a standard deviation
Delete the first paragraph after Table 552-2 and replace with the following:
Submit written concrete mix designs for approval at least 30 calendar days before production.
Add the following under the list of items to be included in the mix design submittal:
(y) Evaluation of potential aggregate reactivity
552.08 Delivery.
(a) Truck mixer/agitator.
Add the following:
Do not exceed 130 total revolutions at mixing speed, including both initial mixing and remixing. Do not exceed 300 total revolutions, including both mixing and agitating speed.
552.09 Quality Control of Mix.
Add the following after the first paragraph:
At least 2 weeks prior to the start of concrete placement operations, arrange a pre-concrete placement conference. Coordinate attendance with the CO and any applicable subcontractors. Be prepared to discuss and/or submit the following:
(1) Proposed concrete placement schedule.
(2) Review approved concrete mix design and determination of batch weights.
(3) Discuss Section 153, Contractor Quality Control, minimum frequency schedule for process control sampling and testing (to be performed by the Contractor).
(4) Discuss batching, mixing, placing, and curing requirements.
(5) Discuss Subsections 106.03, Certification, and 106.05, Statistical Evaluation of Material for Acceptance.
552.11 Handling and Placing Concrete.
Add the following after the forth paragraph:
Use an approved form release agent to produce a minimum of staining, air holes, and hydration discoloration.
552.12 Construction Joints.
Add the following at the end of the first paragraph:
Provide form cleanout ports at construction joints.
552.18 Loads on New Concrete Structures.
Add the following paragraph:
Do not allow public traffic on the bridge until approaches, curbs, and bridge rail are completed and in-place. Erect barricades at each end of bridge spans when road approaches allow vehicles to drive directly onto the structure.
603 - Structural Plate Structures
603.03_nat_us_03_02_2005
603.03 General.
Add the following:
Do not place or backfill structure until the CO has approved in writing the excavation and foundation. Submit four sets of shop drawings of the long-span structure to the CO at least 21 days before planned construction. Accompany shop drawings with all calculations used to determine the size, shape, location, and spacing of stiffening ribs, thrust beams, or other special structural features.
603.04_nat_us_03_02_2005
603.04 Erecting.
Add to the third paragraph:
Torque all bolts before beginning the backfill.
625 - Turf Establishment
625.03_nat_us_02_25_2005
625.03 General.
Delete the first subsection and add the following:
Apply turf establishment to finished slopes and ditches between __________ and ________. Do not seed during windy weather or when the ground is excessively wet, frozen, snow covered, extremely dry, cloddy, hard pan, or is otherwise untillable.
625.05_nat_us_03_30_2005
625.05 Watering.
Delete the entire subsection 713 - Roadside Improvement Material
713.05_nat_us_03_02_2005
713.05 Mulch.
Add the following:
Assure that mulch used on the project is certified noxious weed free by the appropriate authority in the jurisdiction of use.
718 - Traffic Signing and Marking Material
718.05_nat_us_02_25_2008
718.05 Aluminum Panels
Delete the third paragraph and replace with the following:
Clean, degrease and properly prepare the panels according to methods recommended by the sheeting manufacturer. Conversion coatings will conform to ASTM B-921 or ASTM B-449.
CIM-0920-17EW-416-0920-02
GMNF Aquatic Passage Culvert
FR220 Culvert Reconstruction and Bridge Reconstruction
File details come from the government source that posted it. Updated .