AG-0489-S-10-0461_INHT-revised.pdf

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RECOVERY Iditarod National Historic Trail Bridges
Solicitation number
AG-0489-S-10-0461
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Solicitation (RFP responses are due by May 14 2010 at 2 00 pm PT)

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SOLICITATION, OFFER,

AND AWARD

2. TYPE OF SOLICITATION

6. PROJECT NO. 4. CONTRACT NO. 5. REQUISITION/PURCHASE REQUEST NO.

PAGE OF PAGES

7. ISSUED BY CODE 8. ADDRESS OFFER TO

SOLICITATION

(Construction, Alteration, or Repair)

1. SOLICITATION NO. 3. DATE ISSUED

IMPORTANT -- The "offer" section on the reverse must be fully completed by offeror.

9.

INFORMATION

a. NAME b. TELEPHONE NO. (Include area code) (NO COLLECT CALLS)

NOTE: In sealed bid solicitations "offer" and "offeror" mean "bid" and "bidder."

CALL:

FOR

SEALED BID (IFB)

NEGOTIATED (RFP)

377548

US FOREST SERVICE

EROC NORTHWEST

16400 CHAMPION WAY

SANDY OR 97055

USDA FOREST SERVICE

EROC NORTHWEST

16400 CHAMPION WAY

SANDY, OR 97055

TONYA RYMER 503-668-1703

1x 04/15/2010

AG-0489-S-10-0461

10. THE GOVERNMENT REQUIRES PERFORMANCE OF THE WORK DESCRIBED IN THESE DOCUMENTS (Title, identifying no., date)

TAS::12 1102::TAS RECOVERY IDITAROD NATIONAL HISTORIC TRAIL BRIDGES

This solicitation is issued under the provisions of the American Recovery and

Reinvestment Act of 2009.

NOTE:

(1) Bid bond must be original and received by time of solicitation close.

(2) This acquisition is being issued under the Small Business Competitiveness

Demonstration Program (FAR 19.10).

11. The Contractor shall begin performance

12a. THE CONTRACTOR MUST FURNISH ANY REQUIRED PERFORMANCE AND PAYMENT BONDS?

award, notice to proceed. The performance period is mandatory negotiable. (See ________________________________________________.)

13. ADDITIONAL SOLICITATION REQUIREMENTS:

a. Sealed offers in original and is not required.is, b. An offer guarantee

c. All offers are subject to the (1) work requirements, and (2) other provisions and clauses incorporated in the solicitation in full text or by reference.

(date). If this is a sealed bid solicitation, offers will be publicly opened at that time. Sealed envelopes containing offers shall be marked to show the offeror's name and address, the solicitation number, and the date and time offers are due.

d. Offers providing less than

12b. CALENDAR DAYSYES NO

(If "YES", indicate within how many calendar days after award in Item 12b.)

10 calendar days and complete it within ________________ __9/30/11______________ calendar days after receiving

Section F.2

05/14/2010

NSN 7540-01-155-3212

x x x x copies to perform the work required are due at the place specified in Item 8 by _____________ ___________________ (hour) local time calendar days for Government acceptance after the date offers are due will not be considered and will be rejected. _________________

STANDARD FORM 1442 (Rev. 4-85)

Prescribed by GSA

FAR(48 CFR) 53.236-1(d)

17. The offeror agrees to perform the work required at the prices specified below in strict accordance with the terms of this solicitation, if this offer is accepted by the Government in writing within ____________________ calendar days after the date offers are due. (Insert any number equal to or greater than the minimum requirement stated in item 13d. Failure to insert any number means the offeror accepts the minimum in item 13d.)

14. NAME AND ADDRESS OF OFFEROR (Include ZIP Code) 15. TELEPHONE NO. (Include area code)

16. REMITTANCE ADDRESS (Include only if different than item 14.)

CODE FACILITY CODE

AMOUNTS

18. The offeror agrees to furnish any required performance and payment bonds.

19. ACKNOWLEDGEMENT OF AMENDMENTS

OFFER (Must be fully completed by offeror)

(The offeror acknowledges receipt of amendments to the solicitation -- give number and date of each)

AMENDMENT NO.

DATE.

20a. NAME AND TITLE OF PERSON AUTHORIZED TO SIGN OFFER (Type or print) 20b. SIGNATURE 20c. OFFER DATE

AWARD (To be completed by Government)

21. ITEMS ACCEPTED:

22. AMOUNT 23. ACCOUNTING AND APPROPRIATION DATA

24. SUBMIT INVOICES TO ADDRESS SHOWN IN

(4 copies unless otherwise specified)

ITEM 25. OTHER THAN FULL AND OPEN COMPETITION PURSUANT TO

26. ADMINISTERED BY CODE 27. PAYMENT WILL BE MADE BY

CONTRACTING OFFICER WILL COMPLETE ITEM 28 OR 29 AS APPLICABLE

(Contractor is required to sign this document and return (Contractor is not required to sign this document.)

Your offer on this solicitation is hereby accepted as to the items listed. This award consummates the contract, which consists of (a) the Government solicitation and your offer, and (b) this contract award.

No further contractual document is necessary.

30a. NAME AND TITLE OF CONTRACTOR OR PERSON AUTHORIZED TO SIGN (Type or print) 31a. NAME OF CONTRACTING OFFICER (Type or print)

30b. SIGNATURE 30c. DATE 31b. UNITED STATES OF AMERICA 31c. DATE

BY

2PAGE OF

US FOREST SERVICE

EROC NORTHWEST

16400 CHAMPION WAY

SANDY OR 97055

TONYA R. RYMER

28. NEGOTIATED AGREEMENT 29. AWARD

Contractor agrees to furnish and deliver all items or perform all work requirements identified on this form and any continuation sheets for the consideration stated in this contract. The rights and obligations of the parties to this contract shall be governed by (a) this contract award, (b) the solicitation, and (c) the clauses, representations, copies to issuing office.)

10 U.S.C. 2304(c) 41 U.S.C. 253(c)

STANDARD FORM 1442 (REV. 4-85) BACK

Continued...

TABLE OF CONTENTS

Iditarod National Historic Trail Bridges RECOVERY PROJECT

PART I – CONTRACT SPECIFICATIONS

• SECTION A -SF-1442

• SECTION B – Supplies or Services and Prices/Costs (Schedule of Items)

• SECTION C - Descriptions/Specifications/Statement of Work

• SECTION D- Packaging, Marking and Layout

• SECTION E - Inspection and Acceptance

• SECTION F - Deliveries and Performance

• SECTION G - Contract Administrative Data

• SECTION H - Special Contract Requirements

PART II – CONTRACT CLAUSES

• SECTION I - Clauses incorporated by reference

• AGAR/FSAR and SPECIAL CONTRACT CLAUSES

• ARRA Required Clauses (full text)

PART III – LIST OF DOCUMENTS,EXIBITS AND OTHER ATTACHMENTS

• SECTION J – Exhibits, Attachments, and Appendices

PART IV – REPRESENTATIONS AND INSTRUCTIONS

• SECTION K – Representations, Certifications and Other Statements of Offerors or Respondents

• SECTION L – Instructions to Offeror / Notices

• SECTION M – Evaluation Factors for Award

RECOVERY Iditarod National Historic Trail Bridges

PART I—THE SCHEDULE

SECTION B--SUPPLIES OR SERVICES AND PRICES/COSTS

SCHEDULE OF ITEMS

B.1 SCHEDULE OF ITEMS

Item No.

Description Quantity Unit Unit Price Total Price

0001 Mobilization* 1 LS $_________ $_________

0002 Spokane Creek Trail Bridge design, fabrication, and installation 1 LS $_________ $_________

0003 Spokane Creek approach design and construction. 42 LF $_________ $_________

0004 Bertha Creek Trail Bridge design, fabrication, and installation 1 LS $_________ $_________

0005 Bertha Creek Trail Bridge approach design, and construction 42 LF $_________ $_________

Total Base Bid Items $_________

OPTIONAL ITEMS

0006 Lower Granite Creek Trail Bridge design, fabrication, and installation 1 LS $_________ $_________

0007A Lower Granite Creek timber ramp approach design and construction. 90 LF $_________ $_________

0007B Lower Granite Creek crushed aggregate approach design and construction. 90 LF $_________ $_________

0008 Upper Granite Creek Trail Bridge design, fabrication, and installation 1 LS $_________ $_________

0009A Upper Granite Creek timber ramp approach design and construction. 90 LF $_________ $_________

0009B Upper Granite Creek crushed aggregate approach design and construction. 90 LF $_________ $_________

0010 Lyon Creek Trail Bridge design, fabrication, and installation 1 LS $_________ $_________

0011 Lyon Creek approach design and construction. 60 LF $_________ $_________

0012 Winner Creek Trail Bridge design, fabrication, and installation 1 LS $_________ $_________

0013 Winner Creek approach design and construction. 60 LF $_________ $_________

Total Optional Items $_________

TOTAL BASE + OPTIONAL

ITEMS

* Mobilization is not to exceed 10 percent of the award amount.

B-2 – Prices submitted for each optional item (Items 0006-0013) must include mobilization costs.

B-3 – Items 0007 and 0009 are listed above with alternates (timber ramp approach vs crushed aggregate approach).

B-4 – Contractors are required to submit prices for all items.

B-5 – Determination as to which if any optional items will be awarded will be made at the Government’s discretion.

Vendor Name: Phone

Signature: Fax

Address: Email

City, State, Zip: TIN#

Duns#

SECTION C--DESCRIPTION/SPECIFICATIONS/STATEMENT OF WORK

C.1 Project Scope

1. This project is comprised of all required labor, equipment and materials necessary to perform the following work. Work includes but is not limited to:

a. Fabrication and installation of five glue laminated trail bridges and one log stringer bridge. Two of the bridges are included as base bid items (Spokane Creek and Bertha Creek) and four are included as optional items (Lower Granite, Upper Granite, Lyon Creek, and Winner Creek). Winner Creek bridge will be the log stringer bridge.

b. Modification and construction of a Forest Service Bridge glued laminated stringer trail bridge design to fit site specific requirements at all sites. Modifications in the design are to be made only by a qualified professional bridge engineer licensed in the state of Alaska. Modifications to the bridge superstructure only may be made by a qualified professional bridge engineer licensed in the state the company normally conducts business.

c. Design, fabrication and construction of structurally sound abutments and approaches for the trail bridges. Approaches to Upper Granite Creek and Lower Granite Creek bridges will be timber ramps or crushed aggregate that can pass flood waters.

Approaches to all other bridges will be crushed aggregate. Bridge approach construction limits will be from the end of the bridge deck to where the approach meets existing grade. Approach and abutment design are to be performed by a qualified professional engineer licensed in the state of Alaska.

d. Incidental to this work will be the site layout, site preparation, excavation, removal of existing structure at Winner Creek, embankment, compaction, disposal, grading, and all associated items needed to provide a complete and finished product suitable for the intended use.

e. The Spokane, Bertha, Lower Granite, Upper Granite and Lyon Creek bridges are for a snow machine trail. Construction of new trail between the bridges is not included in this contract. The Winner Creek bridge will service the existing Winner Creek Trail.

2. The intent of the contract is to provide for the complete design and construction of the project described in the contract. Unless otherwise provided, the contractor is to furnish all labor, materials, equipment, tools, transportation, and supplies and perform all work required to complete the project in reasonably close conformity with the drawings and specifications, and in accordance with the provisions of the contract. Payment for contract work will be made only for and under those pay items included in the Schedule of Items. All other work and materials will be considered as incidental to and included in the payment for items shown.

3. In addition to the preparation and submittal of stamped and signed abutment design drawings, timber approach ramp design drawings (if this alternate option is awarded), and design calculations, the work also involves the creation of stamped and signed fabrication drawings that will be submitted and used to complete the fabrication and field assembly of the component parts of the bridges. Incidental to this work will be all associated items needed to provide a safe, complete and finished product suitable for the intended use. These items may include, but will not be limited to, fasteners, snow pole sleeves, and other hardware, temporary bracing elements and special erection instructions necessary to facilitate the safe installation of the bridge components.

4. It is the intent of the USDA Forest Service to install the new bridges without skew to the crossing. The bridges and their bearing components shall be designed to accommodate as much as five percent slope between the left end abutment at centerline of bearing to the right end abutment at its centerline of bearing. All clearance requirements shall be met regardless of slope.

C.2 PROJECT LOCATION

1. All bridges are located on the Chugach National Forest south of Anchorage, Alaska. Winner Creek is located North East of Girdwood. All other bridges are located on the South end of Turnagain Pass on the West side of the road.

a. The Winner Creek crossing is located at approximately 60deg 59.5min N, 149 deg 4.6min

W.

b. The Spokane Creek crossing is located at approximately 60deg 44.5min N, 149deg

15.6min W.

c. The Bertha Creek crossing is located at approximately 60deg 45.1min N, 149deg 15.1min

W.

d. The Lower Granite Creek crossing is located at approximately 60deg 45.2min N, 149 deg

15min W.

e. The upper Granite Creek crossing is located at approximately 60deg 46.4min N, 149deg

25min W.

f. The Lyon Creek Crossing is located at approximately 60deg 46.7min N, 149deg 13.3min

W.

C.3 DESIGN AND FABRICATION REQUIREMENTS

1. Fabricate, deliver and install at job sites glued laminated stringer trail bridges and log stringer trail bridge. Unit price cost shall be entered at the Schedule of Items (odd numbered items).

2. Survey and stake bridge location on the proposed sites to a quality adequate to facilitate construction of bridge abutments. Obtain staking approval before construction of abutments.

Overall site surveys have been completed by the Forest Service and are included for your reference. AutoCad files of these site surveys will be provided to the contractor after award.

The staking will include limits of approach construction. This cost shall be considered incidental to other items in the Schedule of Items (odd numbered items)

3. Design abutments and approaches and construct abutments and approaches. This will include incidental work such as clearing & grubbing, removal, excavation, backfilling, grading and compaction of backfill with mechanical tampers. COR to verify extent of abutment excavation before backfilling. Unit price cost shall be entered at The Schedule of Item (odd numbered items).

C.4 PRICE RANGE

The estimated price range is between $1,000,000 & $5,000,000 (Base plus Option Items)

C.5 BONDING

See FAR 52.228-15 PERFORMANCE AND PAYMENT BONDS – CONSTRUCTION (JULY 2004) for bonding requirements.

C.6 SUBMITTAL REQUIREMENTS

Part A – Price Schedule Submittal

NOTE: Fabrication or other related work performed prior to USDA Forest Service review of design calculations and complete detailed drawings (stamped by a bridge engineer registered in the State of Alaska or the state where the company normally conducts business, when allowed) will be undertaken solely at the risk of the bridge manufacturer.

1. Schedule: Within 15 business days after receiving a Notice to Proceed, the Contractor shall submit to the USDA Forest Service a final schedule providing dates on which various phases of design, drawing development, fabrication, and construction will be completed. This schedule will include but not be limited to: 1) submittal of conceptual & design intent plans;

2) submittal of design calculations and fabrication drawings; 3) USDA Forest Service Review (please allow at least 2-3 weeks); 4) fabrication, 5) submittal of construction documents; 6) shipping and delivery; 7) start construction; 8) completion of principal categories of work;

and 9) final completion/occupancy date.

2. Stamped and Signed Calculations and Fabrication Drawings, including the Abutment

Designs: Prepare and submit engineering design (three copies) showing all stress and deflection calculations sufficiently detailed and referenced to allow USDA Forest Service reviewers to determine that intent of design requirements is being met. Reference shall include allowable loads and design load cases, component stresses, deflections and shall be certified by a registered professional engineer in the State of Alaska or in the state the company normally conducts business, when allowed. Prepare and submit detailed fabrication drawings (three copies) in standard architectural and engineering drafting format using a minimum of 0.10 inch text height. Drawings shall be prepared on eleven inch by seventeen inch (11”X 17”) paper size. After the design calculations and drawings have been reviewed and approved for use by the USDA Forest Service, the bridge manufacturer will submit one

(1) original set of final approved design calculations and three (3) sets of final approved fabrication/erection drawings. The final submittal of drawings shall include a PDF version for reproduction.

3. Product Substitution: Any modification of other items, designs, materials, products or equipment, made necessary because of a substitution, will be the responsibility of the Contractor without adjustment in contract price or time. Any and all substitutions will be requested by the Contractor after award of the contract. No approvals will be made prior to award.

C.7 Design Criteria

Part A Requirements

1. Spokane Creek Crossing.

a. Deck width shall be twelve feet (12’) from upstream edge to downstream edge.

b. Bridge length shall be forty feet (40’) from centerline of bearing to centerline of bearing.

c. Bridge shall be constructed of glued-laminated stringers similar to the standard drawings provided.

d. Design load shall be 200 psf snow load in addition to a groomer load

e. Deflection due to snow load shall be limited by L/300.

f. No railings are to be installed however sleeves for the insertion of snow poles shall be installed on both the upstream and downstream edges of the deck at 5’ intervals.

g. Soil bearing capacity is to be limited to 2000 psf.

h. The bottom of bridge stringers shall not be lower than 723.0 ft.

i. Bridge approaches to be full width with a slope of not more than 20%

2. Bertha Creek Crossing.

b. Bridge length shall be forty feet (40’) from centerline of bearing to centerline of bearing.

c. Bridge shall be constructed of glued-laminated stringers similar to the standard drawings provided.

d. Design load shall be 200 psf snow load in addition to a groomer load. Contractor shall also consider planned construction loading for access to the Lower Granite crossing.

e. Deflection due to snow load shall be limited by L/300.

f. No railings are to be installed however sleeves for the insertion of snow poles shall be installed on both the upstream and downstream edges of the deck at 5’ intervals.

g. Soil bearing capacity is to be limited to 3000 psf.

h. The bottom of bridge stringers shall not be lower than 784.0 ft.

3. Lower Granite Creek Crossing.

b. Bridge length shall be sixty-five feet (65’) from centerline of bearing to centerline of bearing.

c. Bridge shall be constructed of glued-laminated stringers similar to the standard drawings provided.

d. Design load shall be 200 psf snow load in addition to a groomer load.

e. Deflection due to snow load shall be limited by L/300.

f. No railings are to be installed however sleeves for the insertion of snow poles shall be installed on both the upstream and downstream edges of the deck at 5’ intervals.

g. Soil bearing capacity is to be limited to 2000 psf.

h. The bottom of bridge stringers shall not be lower than 813.0 ft.

j. Approaches on this bridge are expected be unusually high. Contractor to provided design for approaches that can pass flood waters.

4. Upper Granite Creek Crossing.

b. Bridge length shall be sixty-five feet (65’) from centerline of bearing to centerline of bearing.

c. Bridge shall be constructed of glued-laminated stringers similar to the standard drawings provided.

d. Design load shall be 250 psf snow load in addition to a groomer load

e. Deflection due to snow load shall be limited by L/300.

f. No railings are to be installed however sleeves for the insertion of snow poles shall be installed on both the upstream and downstream edges of the deck at 5’ intervals.

g. Soil bearing capacity is to be limited to 2000 psf.

h. The bottom of bridge stringers shall not be lower than 875.0 ft.

i. Bridge approaches to be full width with a slope of not more than 20%

j. Approaches on this bridge are expected be unusually high. Contractor to provided design for approaches that can pass flood waters.

5. Lyon Creek Crossing.

b. Bridge length shall be sixty feet (60’) from centerline of bearing to centerline of bearing.

c. Bridge shall be constructed of glued-laminated stringers similar to the standard drawings provided.

d. Design load shall be 260 psf snow load in addition to a groomer load

e. Deflection due to snow load shall be limited by L/300.

f. No railings are to be installed however sleeves for the insertion of snow poles shall be installed on both the upstream and downstream edges of the deck at 5’ intervals.

g. Soil bearing capacity is to be limited to 3000 psf.

h. The bottom of bridge stringers shall not be lower than 917.0 ft.

6. Winner Creek Crossing.

a. Deck width shall be five feet (5’) from upstream edge to downstream edge.

b. Bridge length shall be twenty-five (25’) from centerline of bearing to centerline of bearing.

c. Bridge shall be constructed of log stringers in accordance with the standard drawings provided

d. Design loads shall be 250 psf snow load and an 85 psf pedestrian load.

e. Deflection due to snow load shall be limited by L/300. Deflection due to pedestrian load shall be limited by L/500.

f. Railings shall be installed as shown on the standard drawings.

g. Abutment shall consist of concrete physically attached to bedrock.

h. Bridge approaches to be full width with a slope of not more than 8%

i. Bridge to replace existing Winner Creek bridge crossing in the existing location.

7. Camber: Camber dimension shall be three (3) times the actual dead load deflection, but not greater than 1% of the bridge span. Adjustments in overall bridge length due to camber and elevation differences between left and right abutments shall be the responsibility of the bridge manufacturer

8. Thermal forces: Bridge shall be designed to accommodate a temperature differential of

150 degrees Fahrenheit. At least 1" clearance shall be provided between the bridge and backwall structure.

9. Deflection: The vertical deflection of the bridge due to pedestrian live load shall not exceed 1/500 of the span length. The maximum deflection due to ground snow load shall not exceed 1/300 of the span length. For pedestrian comfort, the minimum live load used for the deflection check shall be a minimum of 500 pounds per lineal foot of bridge. The horizontal deflection due to lateral wind load shall not exceed 1/500 of the span length.

10. The bridges are not permitted to have a permanent intermediate support. Temporary in-channel support will not be allowed for erection of the bridge.

11. Calculations shall be computed and checked by independent qualified individuals. Indicate the names or initials of these individuals on the page or insert carrying the calculations.

Part B- Design and Design Loads

1. The following unit weights shall be used for the purposes of calculating dead load: 490 PCF for steel, 50 PCF for treated timber, and 35 PCF for untreated timber. In addition to normal dead loads, the bridge shall be designed for the following:

2. The following Loads shall also be considered for all bridges

a. Wind Load: 120 MPH (3-sec gust); Exposure B. The wind load will be calculated on the entire vertical surface of the bridge as if fully enclosed.

b. Seismic Load: S_1 (1-sec period) = 0.6g, S_s (short period) = 1.75g, Site Class D, Response Modification Coefficient, R (Bridge Superstructure) = 5.6, R(Anchor Bolts) = 2.2, Importance Factor, I = 1.0; Seismic load to consider 100% of ground snow load in addition to bridge dead load.

c. Trail groomer: Weight 6000-8000 pounds, 90-120 inches long x 140-160 inches wide.

Part C- Applicable Codes

1. Applicable Codes and Guidance: All design and construction will adhere to the current edition of the following standard specifications and publications:

a. AASHTO Guide Specifications for Design of Pedestrian Bridges

b. AASHTO Standard Specifications for Highway Bridges, 17th Ed.

c. WWPI/Canadian Institute of Treated Wood, Best Management Practices for the Use of Treated Wood in Aquatic and Other Sensitive Environments

d. AASHTO M313, for Steel Anchor Bolts

e. ACI 318-02, Building Code Requirements for Structural Concrete

C.8 MATERIALS

Part A- Bridge Superstructure and Deck

1. Snowmachine Bridges: Treated Timber Deck shall be Coastal Region Douglas Fir-Larch, Rough Sawn No. 1 Grade, Grading Rules Agency WWPA, WCLIB. The wood deck shall be designed to withstand the same loading as the bridge superstructure. Floor planks shall be attached with at least two galvanized fasteners where planks cross supporting members.

Malleable iron washers conforming to ASTM A47, Grade No. 35018 shall be used against wood surfaces, unless otherwise noted.

a. Treatment application shall comply with AWPA C2 (Above Ground Use) using

Copper Naphthenate in Light Oil (Type C Solvent); 2 X Douglass Fir-Larch shall be incised before treatment.

b. Copper Naphthenate (2% solution) shall be furnished for field treatment of abrasions and field cuts.

c. Treatment procedures shall be guided by practices outlined in Best Management Practices for Treated Wood in Aquatic and Other Sensitive Environments, published by the Western Wood Preservative Institute and Canadian Institute of Treated Wood.

2. Winner Creek Bridge: Deck planks, sills and backing planks shall be Alaska Yellow Cedar, Rough Sawn Select Structural Grade. Sawn bridge rails, posts and curbs shall be Alaska Yellow Cedar, S4S, Select Structural Grade. Poles for bridge rails and posts shall be Alaska Yellow Cedar, peeled and dried. All materials shall conform to the Grading Rules Agencies WWPA and WCLIB. The wood deck shall be designed to withstand the same loading as the bridge superstructure. Floor planks shall be attached with at least two galvanized fasteners where planks cross supporting members. Malleable iron washers conforming to ASTM A47, Grade No. 35018 shall be used against wood surfaces unless otherwise noted.

3. No running planks shall be installed.

4. Where galvanized fasteners are specified, galvanize the hardware in accordance with

AASHTO M 232 (ASTM A153).

5. Furnish elastomeric bearing pads that conform to AASHTO M 251.

6. Drift pins and dowels required for erection shall meet the requirements of ASTM A307.

C.9 WARRANTY

1. The manufacturer shall provide a warranty against defects in material and workmanship for a period of five years.

C.10 QUALITY ASSURANCE

1. The Government intends to inspect the work to the standards found within the above listed statement of objectives.

2. Payment will be based upon 100% acceptable completion. Deductions for unacceptable performance are established in the form of re-work at contractor expense.

C.11 QUALITY CONTROL & QUALITY ASSURANCE

1. To ensure quality control during bridge fabrication, the bridge supplier shall be the designer and fabricator of the bridge and shall not assign, sublet, or subcontract any part of the bridge fabrication. The quality control plan must also include a brief summary of what management tools will be used to ensure that the project stays on track.

2. Workmanship, fabrication, and shop connections shall be in accordance with American

Association of State Highway and Transportation Officials Specifications (AASHTO).

3. Quality Assurance:

a. Furnish the following compliance certificates to the Contracting Officer upon delivery of the materials to the jobsite: (1) Verification of compliance with grading rules and species of timber, certification by an agency accepted by the American Lumber Standards Committee; (2) Lot certification of each charge for preservative, penetration (in millimeters) and retention (in lbs./cu.ft.) by a testing agency. In addition, the producer of the treated products shall provide written certification that best management practices have been complied with as listed within Best Management Practices for Treated Wood in Aquatic and Other Sensitive Environments, published by the Western Wood Preservative Institute and Canadian Institute of Treated Wood.

b. Furnish a letter report with digital photos demonstrating complete erection of bridge at manufacturer’s plant with certification that components fit together within industry tolerances. At a minimum, the photos should present the longitudinal elevation of the bridge, and one photo taken of the bridge section at each end of bridge.

C.12 DELIVERY & ERECTION

Part A – Design and Construction

1. General Scope. The contract is design/build and will cover the limited site investigation, survey, design, and drawings of abutments and/or approaches, and other related work to provide a complete product.

http://www.fs.fed.us/.ftproot/pub/acad/dev/roads/roadsmtc.htm�

a. The Forest Service will provide a hydrology and hydraulics survey for the Upper and Lower Granite bridge sites. It is anticipated these surveys will be completed by August 1, 2010.

b. Contractor to design, deliver and install the required glue laminated stringer trail bridges, including sleeves for snow poles, and a log stringer trail bridge. Design and construction shall include abutment and/or approaches. Surveying work represents the profiles, contouring, bridge right-of-way, and bridge location.

i. The Spokane Creek crossing is located within 200 yards of the Seward highway. Bridge access will be on existing gravel road on either side of abutment, near MP 65 of the Seward highway. Contractor is responsible for all DOT permits for construction. Impact to the terrain will be minimized during trail construction. The project COR to approve flagged trail centerline before construction. Contractor to remove temporary trail upon project completion.

ii. The Bertha Creek crossing is located within 100 yards of the Bertha Creek

Campground. Site access will be along the existing trail. The existing trail consists of a 12’ wide cut. No grubbing has been performed and no tread is installed. Contractor shall minimize impact to the terrain and return the trail to before construction conditions upon project completion.

iii. The Lower Granite Creek crossing is located North of the Bertha Creek crossing. Site access will be along the existing trail from Bertha Creek Campground and across the contractor installed Bertha Creek Crossing.

Contractor shall consider planned construction loading when designing the Bertha Creek Crossing. The existing trail consists of a 12’ wide cut. No grubbing has been performed and no tread is installed. Contractor shall minimize impact to the terrain and return the trail to before construction conditions upon project completion.

iv. The Upper Granite Creek crossing is located West of the Seward Highway.

Site access will be overland during frozen conditions, by existing trail from Lyon Creek or by helicopter.

v. The Lyon Creek Crossing is located within 100 yards of the Seward highway.

Bridge access will be on existing gravel road at west end of Lyon Creek hwy culvert, near MP 68 of the Seward highway. Contractor is responsible for all DOT permits for construction. Impact to the terrain will be minimized during trail construction. The project COR to approve flagged trail centerline before construction. Contractor to remove temporary trail upon project completion.

vi. The Winner Creek Bridge to be replaced is located approximately 1 mile from

MP 3 Crow Creek Rd. It is also approximately 2.5 miles from the Hotel Alyeska. Access to the site is by 3’ wide class 3 trail (Winner Creek Trail, managed by the Forest Service) from either Crow Creek Rd or the hotel. A snowcat trail, under permit to Chugach Powder Guides, on Municipality of Anchorage and State of AK lands also provides access to within ¼ mile of the bridge site. This trail leaves from the hotel area. Bridge access will be by trail or helicopter. Contractor is responsible for permits (MOA, State, Alyeska resort) to use the snowcat trail. Contractor shall minimize impact to the terrain and return the trail to before construction conditions upon contract completion.

c. Project bidders are encouraged to visit the job sites, at their expense, for further site investigation and accuracy before bid submittals. Such site investigation will be coordinated with the Contracting Officer one (1) week before bid submittals.

2. Submittals: The contractor shall submit four (4) copies of the following documents for government review and approval of information:

a. Design & Construction Schedule

b. Work Plans for Installation, Erosion Control, Traffic Control, and Safety.

c. Construction drawings and design calculations for the trail bridges, approaches and abutments,

d. Final design calculations and construction drawings

e. Proposed Changes (If applicable)

f. As-Built Drawings (hard copy and electronic drawing file)

NOTE: No construction, installation or related work is to be performed prior to Government approval of complete detailed drawings, stamped by an Engineer registered in the State of Alaska, unless directed otherwise by the Contracting Officer.

3. Applicable Codes and Permits: All design and construction will adhere to the current edition of the following standard specifications and publications:

a. AASHTO Standard Specifications for Highway Bridges

b. AASHTO Guide Specifications for Design of Pedestrian Bridges

c. AASHTO M314, for steel anchor bolts

d. ACI 318-02 Building Code Requirements for Structural Concrete

4. Drawings/General: Prepare and submit detailed construction drawings for the trail bridges and bridge abutments (4 copies) in standard architectural and engineering drafting format using a minimum of 0.10 inch text height. Drawings shall be prepared on eleven inch by seventeen inch (11”X 17”) paper size. After the design calculations and drawings have been reviewed and approved for use by the USDA Forest Service, the Contractor will submit one

(1) original set of final approved design calculations and three (3) sets of final approved construction drawings. The final approved construction drawings shall include civil and structural work improvements of site location and trail bridge shall be provided within 30 calendar days after receiving the Government approval of the construction contract. The final submittal of drawings shall include a PDF version for reproduction. Provide As-Built electronic drawing file, compatible with AutoCAD release 2006 upon completion of the project.

5. Design Parameters

a. Pedestrian: as described in section (C.5 above).

b. Dead load : To be provided by Bridge Manufacturer

c. Wind Load: 120 MPH (3-sec gust) Exposure B

d. Snow Load: as described in section (C.5 above).

e. Seismic Load: S_1 (1-sec period) = 0.6g, S_s (short period) = 1.75g, Site Class D, Response Modification Coefficient, R (Bridge Superstructure) = 5.6, R(Anchor Bolts)

= 2.2, Importance Factor, I = 1.0; Seismic load to consider 100% of ground snow load in addition to bridge dead load.

6. The manufacturer will notify the USDA Forest Service in advance of the expected arrival time. Information regarding any transport delays after the trucks depart the plant such as those due to inclement weather, will be communicated to the FS as soon as they are known.

7. Delivery price of the bridge will include delivery by barge to the port at Seward, AK or

Anchorage, AK and its offloading at the dock. The bridge structure (or sections of the structure) will be stored on skids above the ground in a manner which allows free drainage of water from the structure. Skids shall be placed at points recommended by the manufacturer so as to prevent damage from deflection of the stored structure. The following shippers can provide freight delivery to the port of Seward, AK from Seattle, WA:

a. Robert J Barge Co. (Western Alaska Village Freight) Seattle Agent (206) 686-3534, In AK (907) 224-8086

b. Samson Tug - 1-800 331-3522

Other shipping companies may be given consideration provided they can meet the requirements of this section.

8. The bridge fabricator will provide information on:

a. The actual lifting weights, attachment points and all necessary information to install the bridge.

b. Detailed written instructions covering proper lifting procedures and splicing procedures.

c. Drawings to facilitate the bridge erection

Part B – Construction

1. Project Staging: Project staging areas include a large gravel pit on the east side of the Seward hwy at MP 62, and at a smaller former gravel pit on the west side of the Seward hwy at MP65. The MP 62 site has a Forest Service Gate at the entry road while the other site has no gate.

2. The bridge is not permitted to have a permanent intermediate support. Temporary in-channel support will not be allowed for erection of the bridge.

3. Work Plan Submittals: Prior to breaking ground on this project, the contractor shall submit a Work Plans to the Contracting Officer. The plans will list the contractors designated site representative, and their level of authority in this contract, all subcontractors and their function with key contact names, titles, and telephone numbers.

The following submittals are required within the specified time frame.

a. Safety Plan 15 calendar days from award date

b. Erosion control plan 15 calendar days from award date

c. Bridge installation plan 45 days from award date.

4. Staking and Layout of Work: The contractor shall be responsible for establishing necessary benchmarks, temporary control, construction elevations, and performing all construction staking.

5. Dispose of the existing Winner Creek bridge off of Forest Service land in accordance with all local, state, and federal laws, rules, and regulations.

6. Sediment and Runoff Control: Provide effective measures to prevent sediment from leaving the construction site.

7. Quality Assurance: Contractor shall provide for independent testing services to provide quality assurance testing. If concrete is used on abutments, the compressive strength testing as per AASHTO T-22 shall be performed for at least a 7-day and one 28-day strength test of one test set per batch of concrete placed on this project.

8. Standard Specifications for the Construction of Roads and Bridges on Federal Highway

Projects, FP-03, is included as a Reference Specification.

9. The Standard Specifications for the Construction and Maintenance of Trails, EM-7720-103, 1996 edition, are included by reference. The requirements contained in the specifications are hereby made a part of this solicitation and any resultant contract.

10. The Standard Specifications for Construction and Maintenance of Trails is available in a 9” x 6” soft cover book. It is for sale by the U.S. Government Printing Office by contacting:

Superintendent of Documents U.S. Government Printing Office Internet: http://bookstore.gpo.gov/ Phone: (toll free) 866.512.1800 Fax: 202.512.2250 Mail: Stop SSOP, Washington, DC 20402-0001

Or available on line at http://www.fs.fed.us/r9/forests/shawnee/about/contracting

11. Special Project Specifications and Forest Service Supplementation

a. The following specifications and supplementations to EM-7720-103, Standard Specifications for Construction and Maintenance of Trails, are herby made part of this solicitation and any resultant contract.

Section 901 Abbreviations, Acronyms, and Terms

Section 902 Definitions

Section 903 Intent of Contract

Section 904 Maintenance for Traffic

Section 905 Control of Materials

Section 906 Measurement and Payment http://bookstore.gpo.gov/� http://www.fs.fed.us/r9/forests/shawnee/about/contracting�

Section 907 Quality Assurance and Quantity Measurement

Section 911 Clearing and Grubbing

Section 912 Excavation and Embankment

Section 916 Removal of Structures and Obstructions

Section 917 Erosion Control (as established herein)

Section 931 Log Stringer Bridge

Section 937 Treated Timber Bridge (as established herein)

Section 951 Mobilization

Section 962 Material for Timber Structures

Special Project Specifications Section 917 – Erosion Control

Description

917.01 Work. Furnish, construct, and maintain temporary erosion and sediment control measures.

Materials

917.02 Requirements.

Physical requirements for temporary silt fence. Type V-A

Property Test Method Units Type V-A Maximum post spacing - ft. 1.2 Grab strength:

Machine direction ASTM N 400 Cross direction D 4632 N 400 Permittivity ASTM c-1 0.05 D 4491 Apparent opening size ASTM inches 0.60a D 4751 Ultraviolet stability ASTM % 70d D 4355

Ensure that all other materials are as specified in the SPECIAL PROJECT

SPECIFICATIONS.

Construction

917.03 Performance. Prior to the start of construction, submit a written plan that provides temporary erosion control measures to minimize erosion and sedimentation during and after construction. Do not begin work until the necessary controls for that particular phase of work have been implemented. Do not modify the type, size, or location of any control.

Install temporary erosion or pollution control measures that are required due to negligence or carelessness, without compensation.

917.04 Construction. Construct erosion control and sediment control measures as follows:

(a) Construct outlet protection as soon as culverts or other structures are complete.

(b) Construct temporary slope drains, diversion channels, and earth berms to protect disturbed areas and slopes.

(c) Construct and maintain erosion control on or around stockpiles to prevent sedimentation.

917.05 Inspection & Reporting. Inspect all erosion control facilities daily and within 24 hours after more than ¾ inch of rain in 24 hours.

917.06 Maintenance & Cleanup. Maintain temporary erosion control measures in working condition until project is complete or the measures are no longer needed. Clean erosion control measures when ½ full of sediment. Use the sediment in the work, if acceptable, or place it in accordance with subsection 912.03.

Replace erosion control measures that cannot be maintained and those that are damaged by construction operations.

Restore the ground to its natural or intended condition and provide permanent erosion control measures.

Measurement

913.07 Method. Erosion control is considered incidental to other pay items in this contract.

Special Project Specification Section 937 –Treated Timber Structures

Description

937.01 Work. Work consists of providing all labor, material, and equipment necessary to furnish, fabricate, and erect a treated timber bridge superstructure and substructure and treated timber approach ramps including all required lumber and hardware.

937.02 Requirements. Furnish material that conforms to specifications in the following section and subsections:

Hardware & Structural Steel................................................. 962.05 Structural Glued Laminated Timber...................................... 962.04 Treated Structural Timber & Lumber................................... 962.03 Untreated Structural Timber & Lumber................................ 962.02

Provide shop drawings for all timber 21 days in advance of fabrication. Show all dimensions and fabrication details for all cut, framed, or bored timbers.

Materials

937.03 Structures. Provide a treated glulam stringer bridge AS SHOWN ON THE DRAWINGS and as represented in the contractor’s final approved design. Provide treated timber approach ramps for Lower and Upper Granite Creek bridges as represented in the contractor’s final approved design.

Decking, bridging, supports, and mudsills and glulam stringers and diaphragms to be AS SHOWN ON THE DRAWINGS and depicted in the contractor’s final approved design, incised and pressure treated with copper napthenate in accordance with AWPA.

No railing is required on the bridges or approach ramps. Provide sleeves for the insertion of snow poles on both the upstream and downstream edges of the bridge decks at 5 foot intervals.

937.04 Hardware. All fasteners, including nails, bolts, and connectors, shall be hot dipped galvanized in accordance with AASHTO M232. Fasten Simpson Strong Tie connectors with all bolts and nails as recommended by the manufacturer.

937.05 Crushed Aggregate. Shall meet the requirements of State of Alaska Department of Transportation and Public Facilities Standard Specifications for Highway Construction, Section 703 Aggregates, Table 703-2, Gradation D-1.

Construction

937.05 General. Perform the work under Sections 911 and 912. Furnish structural lumber and timber of the required stress grade.

Clear stacks of weeds, rubbish, or other objectionable material from the ground under and in the vicinity of all stored material. Place the bottom layer of material at least 8 inches above the ground level. Provide sufficient support to prevent sagging.

Open-stack untreated material to shed water. Stack material in layers on spacers (stickers) that extend across the full width of the stack to allow for free air circulation. Align all stickers vertically and space them at regular intervals.

Close-stack treated material to shed water.

Protect material from the weather. If covered, use sheet material such as water-resistant paper or opaque polyethylene film. Do not cover with impervious membranes, such as polyethylene film, during dry weather. Slit individual wrappings full length or puncture on the lower side to permit drainage of water.

Store and protect glued laminated timber in accordance with the recommendations for Loading and Handling, Job Site Storage, and Erection in "Recommended Practice for Protection of Structural Glued Laminated Timber During Transit, Storage, and Erection," published by the American Institute of Timber Construction, AITC 111.

Use slings or other devices to protect corners of heavy construction timbers and banded packages of heavy construction timber

937.06 Install bridges at the locations SHOWN ON THE DRAWINGS and STAKED IN THE FIELD BY THE CO. Final locations shall be APPROVED BY THE CO.

937.07 Treated Timber. Fabricate timbers before treatment. Handle treated timber according to the Consumer Information Sheet published by AWPA. Do not cut, frame, or bore treated timber after treatment unless approved by the CO. Handle treated timbers carefully and do not drop, damage outer fibers, or penetrate the surface with tools. Do not use cant dogs, hooks or pike poles. In coastal waters, do not cut or bore timber below the high water mark.

937.08 Workmanship. All carpentry work shall be straight, plumb, level, true, and square, and closely fitted, butted, mitered, or housed as required for neat finished appearance. Cut to eliminate defects. Visible wood shall be free from hammer marks, cracks, and other flaws. Carefully trim all field cuts and abrasions made in fabricated lumber and posts. Limit field cuts to holes and minor trimming and cuts SHOWN ON THE DRAWINGS. Cut and form all lumber and construction timbers so all joints will have even bearing over the entire contact surface. Do not use shims in makings joints.

Construct all joints to be closed.

937.09 Nailing. Where not specified, nails shall be of the type and size as those normally used for the application.

• Securely nail to studs, nailing blocks, furring strips, etc. Place fasteners to draw up parts tight and prevent warping, curling, splitting, or opening of joints from shrinkage.

• Drive nails not closer together than one-half their length nor closer to the edge of the lumber than one-fourth their length. Predrill holes for nails where necessary to prevent splitting.

Predrill holes 75% of nail diameter. Provide nails of such length that when joining two members the penetration of the nail into the second member is greater than one-half the length of the nail. Nailing shall conform to the minimum International Building Code (IBC) (latest edition) requirements. Drive nails and spikes to set the heads flush with the wood surface. Use the same end, face, and edge of the timber member for all layout dimensions. Bore all holes from mating faces.

937.10 Holes for Bolts, Dowels, Rods & Lag Screws. Bore all holes before preservative treating the wood. Bore holes for round drift bolts and dowels to the same diameter as the bolt or dowel to be used. Ensure that the diameter of holes for square drift bolts or dowels is equal to the side dimension of the bolt or dowel.

Bore holes for machine bolts with a bit 1/16 inch larger than the diameter, except when galvanized bolts are specified. In this case, drill all holes 1/8 inch greater than the bolt size. Drill the depth of lag screw holes one inch less than the length of the screw head and with a diameter approximately 75 percent of the shank diameter.

937.11 Hardware. Furnish the hardware as SHOWN ON THE DRAWINGS and indicated in the contractor’s approved plans, as specified below.

(a) Bolts & Washers. Firmly tighten all nuts to provide proper bearing, and cut off excess bolt lengths of more than one inch. After final tightening, check or burr all bolts effectively with a pointing tool to prevent loosening of the nuts.

Use malleable iron washers with a diameter approximately four times the bolt diameter under all bolt heads or nuts in contact with wood, unless otherwise

SHOWN ON THE DRAWINGS.

For bolts of a size for which malleable iron washers are not available, use the largest cut washer of the appropriate size. Malleable iron washers are not required under carriage bolts or steel/timber contact surfaces. Place head of carriage bolts to the interior (pedestrian) side of handrails.

(b) Galvanizing. Unless otherwise SHOWN ON THE DRAWINGS, ensure that all hardware for timber structures is galvanized, except for the glued laminated deck panel dowels. Ensure that all fasteners, including nails, spikes, bolts, washers, and timber connectors, other than malleable iron, are galvanized.

937.12 Foundation. Clean rock or other hard foundation material, cut to a firm surface that is level, stepped, or serrated. Remove all loose and disintegrated rock. Place leveling course of compacted crushed aggregate. Remove unsuitable foundation material and replace with compacted crushed aggregate. Obtain approval of the CO prior to placing leveling course. Mud sills shall be firmly and evenly bedded to solid bearing and carefully tamped in place. Posts for approach ramp shall be buried with compacted base and crushed aggregate fill compacted in six inch layers.

937.13 Decking.

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