A1_Salient Characteristics.pdf
PDF 148 KB Posted
- Attached to
- Horizontal Machining Center with Single Table Federal contract opportunity
- Solicitation number
- M6700425Q0051
- Issued by
- United States Marine Corps
About this file
This document is a Salient Characteristics specification for a Horizontal Machining Center with Single Table for the United States Marine Corps Logistics Base. The detailed technical specification outlines comprehensive requirements for a high-precision machining center with advanced features including a multi-position spindle with 3000 RPM speed, an 80-tool capacity changer with CAT 50 style holders, an NC rotary table with 3.6 million positions, and a sophisticated CNC control system with 19" touch screen, G code programming, and post-configuration for Mastercam 2025.
The machine specifications include precise accuracy measurements (positioning X axis at .0012", Y and Z axes at .0008"), extensive machine travel and capacity (spindle vertical Y axis 80", table X axis 110"), and comprehensive cooling and chip management systems. Additional requirements include specific tool holder configurations (end mill holders, ER32 collet chucks, tapping chucks), two hard copy and two CD manuals, a leveling and mounting kit, and a transformer for 480V 3-phase power. The document emphasizes compatibility with Mastercam 2025 or later and requires a post-installation communication configuration.
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Text version
Horizontal Machining Center with Single Table Salient Characteristics
SPINDLE-
1. MULTI POSITION - M CODE 1 DEGREE
2. SPEED 3000 RPM / W AXIS – 21.5”
3. QUILL DIAMETER MINIMUM 5”
4. SPINDLE CHILLER UNIT (SO AMBIENT TEMPERATURE DOESN’T AFFECT ACCURACY)
5. AI SPINDLE COMPINSATION (REDUCES CHATTERING BY ADJUSTING RPM)
TOOL CHANGER-
1. 80 TOOL CAPACITY
2. CAT 50 STYLE HOLDERS
3. TOOL SIZE AT LEAST 14” BY 31.5 LONG
4. TOUCH PANEL TOOL CONTROL
5. AUTO TOOL CHANGER RECOVERY
WORKHOLDING-
1. NC ROTARY TABLE 3.6 MILLION POSITIONS
2. SINGLE TABLE
3. CHANGE TO LOCATION BORE T-SLOT PALLET
4. PALLET CHANGER W/ 3 PALLETS
CNC CONTROL-
1. 19” TOUCH SCREEN
2. G CODE PROGRAMIMG
3. USB PORT – SD MEMORY
4. AUTO TOOL LENGTH AND DIAMETER LASER MEASUREMENT
5. TOOL BREAKAGE DETECTION
6. PART PROBING AND TRAINING (2 DAYS)
7. INCH – METRIC CONVERSION
8. TOOL BREAKAGE RECOVERY
9. UP TO 32MB PROGRAM STORAGE
10. ONSITE APPLICATIONS CONTROLS TRAINING (5DAYS)
11. POST CONFIGURATION FOR MASTERCAM 2025 AND OLDER
CHIP AND COOLANT MANAGEMENT-
1. AIR THROUGH MILL-SPINDLE
2. FULL CONVEYOR SET - COMPLETE FOR CHIP RECOVERY
3. FLOODED CHIP COOLANT SUPPLY
4. MIST COLLECTOR
5. COOLANT FILTERATION
MACHINE COOLING –
1. INTERNAL QUILL COOLING
2. COOLER FOR BALL SCREWS (X, Y, AND Z)
3. HYDRAULIC UNIT TEMPERATURE CONTROL
4. COOLER FOR ELECTRICAL CONTROL BOX
5. SPINDLE COOLANT 200+PSI
MACHINE TRAVEL AND CAPACITY-
1. SPINDLE VERTICLE Y AXIS 80”
2. QUILL W AXIS 21.5”
3. TABLE X AXIS 110”
4. TABLE Z AXIS 72.5”
5. WORKPIECE DIAMETER 118”
6. WORKPIECE HEIGHT 78”
anthony.brunson Cross-Out
MACHINE WORK ENVELOPE-
1. TABLE 48” W BY 62” L
ACCCURACY
1. POSITIONING X AXIS (.0012”)
2. POSITIONING Y, Z AXIS (.0008”)
3. REPEATABILITY X AXIS (.0005”)
4. REPEATABILITY Y, Z AXIS (0005”)
5. POSITIONING ACCURACY ON ROTARY AXIS (15 SECONDS)
6. REPEATABILITY ON ROTARY AXIS (8 SECONDS)
MISC-
1. 2 HARD COPIES MANUALS -2 CD MANUALS (NOTE: The CD-ROM set consists of all maintenance, operation, parts, electrical, PLC, service procedure, tooling, CNC programming and operation manuals.)
2. LEVELING AND MOUNTING KIT
3. TRANSFORMER (IF NEEDED) FOR SUPPLIED 480V -3 PHASE
4. INSTALLATION
1. INCLUDE TOOL HOLDERS AS FOLLOWS:
A. END MILL HOLDER, 50 TAPER, 6” PROJECTION 2 EACH
(SIZES - 1/8, 3/16, 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, ¾, 7/8, 1”, 1 ¼, 1 ½, 2”, 2 ½)
B. ER32 COLLET CHUCK 6 EACH
C. COLLET CHUCK, SINGLE ANGLE REAMER, TG/PG 150 2 EACH
D. TAPPING CHUCK, TAPER SHANK, RIGID, INCLUDING COLLET SIZES AS FOLOWS:
(SIZES 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, ¾, 7/8, 1”) 2 EACH
E. DRILL CHUCK, 1/16-5/8 CAPACITY 3 EACH
F. TAPER SHANK ADAPTER, TO INSIDE MORSE TAPER FOR FOLLOWING SIZES: 1EACH
(2MT, 3MT, 4MT, 5MT)
2. MUST HAVE POST, TO COMMUNICATE WITH OUR MASTERCAM 2025 or LATER, UPON COMPLETION OF INSTALL.
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