A08 - Solicitation - Attachment 0003 - Special Packaging Instruction (SPI) P36-1-300 Rev C.pdf

SPECIAL PACKAGING INSTRUCTION

NATIONAL STOCK NUMBER

NOMENCLATURE SPI NUMBER (PN)QUPUI

1365--01--380--1678 K511

EA 1

MILITARY PRESERVATION DRAWING OR

P36--1--300 Cleaning & Drying shall be in accordance with MIL--STD--2073--1

(SPI)

NOT APPLICABLE TO INTERPLANT SHIPMENTS (A)

SMOKE POT, FLOATING, TA, PRACTICE, M8

ITEM WEIGHT--

APPROVAL REVISION DATE1

31 JUL 07

DISTRIBUTION STATEMENT A: Approved for public release, distribution unlimited.

PAGE NUMBER NUMBER OF PAGES

Y76--0051--002mkp --34 lbs NOR #CL2P--0004--001

REQUIREMENT

(MIL--STD--2073--1, Method

STEPS SPECIFICATION STYLE TYPE GRADE CLASS SIZE AND REMARKS

(INCHES)

UNIT PACK LOGISTICS DATA (Approximate unit pack weight and size)

WEIGHT (POUNDS) CUBE (CUBIC FEET) SIZE (EXTERIOR FEET)

INTERMEDIATE PACKAGING AND PACKING MARKING

REMARKS/ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SPECIFIED.

A III 2Box, Cleated Panel (D) 1 Treatment B, Load Type 3

Per drawin Cushioning,Smoke Pot M8 (D) 2

Plywood panels only, OSB

1 1Strapping (D) 5 1/2” width, Finish B, Heavy duty

(D) 6

QUALITY PERFORMANCE and TESTING REQUIREMENTS

ASTM D6251

DWG 36--3--144

ASTM D6251

ASTM D3953

ASTM D3953

In accordance with MIL--STD--2073--1 As specified hereon.

In accordance with MIL--STD--129 As specified hereon.

In accordance with MIL--STD--2073--1 As specified hereon.

HM

Closure (D) 4 Nailing -- Supplementary Inst WRV3sSF

SEE NOTE (G)

51 lbs

SEE NOTE (E)

X

X X

( )X

Specifications, standards, and drawings listed hereon of the issue in effect on date of invitation for bid form a part of this Instruction.

Applicable general and referenced requirements of specification MIL--STD--2073--1 form part of this Instruction. Unless otherwise specified, materials will be minimum size IAW MIL--STD--2073--1. Tolerances shall be in accordance with material specifications.

Alternate: Wire banding

W5s allowed, 13--1/8 x 13--1/8

X

1.3 x 1.2 x 1.422.36 cu ft not permitted

14--7/16 x 13--7/16 x 15--1/2

Strapping Seals 1 Finish B, Heavy--duty

Fiberboard Filler(s) (D) 3 ASTM D4727

ASTM A 641 1 0.072 in dia, (See (D) below)

(A) ThisSPI is not applicable for Interplant shipments.Packaging andmarking for interplant shipment is for supplies and materials that do not directly enter the military supply system. Typical interplant shipments are shipments from a vendor to a subcontractor or a prime contractor, or between contrac-tors and subcontractors, or from a vendor or contractor to amilitary arsenal, plant, or other activity for evaluation, immediate use, or further processing as specified in the applicable contract.

(B) This Special Packaging Instruction contains instructions for packaging one M8 Smoke Pot DWG 36--1--300, in a wooden box, with cushioning material. Any other packaging configuration for these Smoke Pots is not covered by this SPI, this NSN, or the Final Hazard Classification or NSN 1365--01--380--1678 K511. The Quantity per Unit Pack (QUP) is 1 Smoke Pot per wooden box, and the the unit of issue (UI) is each (Smoke Pot).

RDECOM 81361

ITEM SIZE ---

ITEM SI

Original Preparer: Revised by:

ITEM SIZE ---

ITEM CODE ---

ITEM DATA

M. K. Peck MKP

(APPROX)

ITEM CODE ---

Date: 6 AUG 2007

13 in x 11.8 in dia Y76

Y76---0053---005 A 6 AUG 2007mkp

AMSRD---ECB---ENA---P

NOR CL2P---0005---001

CURRENT DESIGN ACTIVITY CAGE CODE 19200

U.S.ARMY

ARMAMENT RESEARCH DEVELOPMENT AND ENGINEERING CENTER

PICATINNY NJ, 07806-5000

Edward A Lucas 30 NOV 2009 eal R09G2004 B 9 APR 2009 eal R09K2083 30 NOV 2009C

SPECIAL PACKAGING INSTRUCTION NATIONAL STOCK NUMBER

NOMENCLATURE SPI NUMBER (PN)

1365--01--380--1678 K511

SMOKE POT, FLOATING, TA, PRACTICE, M8 P36--1--300

PAGE NUMBER

(C) Hazardous Materials Shipping Data

1. The M8 TA Practice Floating Smoke Pot is a regulated hazardous material for all modes of trans-portation. All shipments of this item must comply with 49 CFR, Parts 100--180, the International Air Transport Association (IATA) Dangerous Goods Regulations, The International Maritime Organiza-tion (IMO)DangerousGoodsCode,Air ForceManual 24--204 (TM 38--250), the DefenseTransporta-tion Regulation (DTR) 4500.9--R, Part II, Chapters 204 and 205. The shipper has the responsibility to insure the Smoke Pots are properlymarked, labeled, packed, certified andmeet all regulatory require-ments for the mode(s) of shipment utilized.

2. Acopyof thisSpecial Packaging InstructionMUSTaccompany theHazardousMaterialsShippers’ Declaration Form (shipping papers) when shipped byMilitary Air. Commercial air or military air ship-ments of the Smoke Pots are permitted by Cargo Air Only.

3. Proper Shipping Name: SIGNALS, SMOKE

UN Identification Number: 0197

Hazard Classification: 1.4G

Packing Group: II

(D) Packaging Steps

Step 1. Unit Pack Container.

a. Panels for the ASTM D6251 wood cleated panel box (Unit Pack container) must be fabri-cated from plywood. Oriented Strand Board (OSB) and particleboard are not allowed for any part of the container. Theboxmanufacturer’s identification data, per paragraph7.8 of ASTMD6251, shall be placed on the bottom of the box, along with the year of manufacture.

b. Non--ManufacturedWoodPackagingmaterials. In accordancewith ISPM15, all wood con-tainers produced entirely or in part of nonmanufactured wood species shall be constructed of wood heat treated (HT) to a core temperature of 56 degrees centigrade for a minimum of 30 minutes. The wood packaging materials shall be certified andmarked accordingly by an accredited agency recog-nized by the American Lumber Standards Committee (ALSC) in accordance with their Nonmanufac-tured Wood Packaging Policy and Nonmanufactured Wood Packing Enforcement Regulations.

Step 2. Place Cushioning, Smoke Pot, M8, Bottom, DWG 36--3--144--1 into the ASTMD6251 cleated panel box. Place one (1) Smoke Pot,Floating, TA,Practice,M8,DWG 36--1--300, fuze endup into the cushioning. Place one (1)Card, Instruction,DWG 36--4--20 on top of the Smoke Pot,then fit Cushion-ing, Smoke Pot,M8, Top, DWG 36--3--144--2 to the top of the M8 Smoke Pot.

Step 3.Place fiberboard filler(s),as specified,on top of the Top Cushioning and around outer sides of of Bottom Cushioning as required to create a tight pack. Use enough filler material that the pack compresses 1/8 to 5/16 inchesin the vertical axis when closed.

1365--01--380--1678 K511

SMOKE POT, FLOATING, TA, PRACTICE, M8 P36--1--300

PAGE NUMBER

Step 4.Emplace the top panel of the cleated panel box, and nail shut. The unnailed top panel closure option is not allowed for this container. Select the proper size of nails for closure in accordance with Table 10 of ASTM D 6251 and box manufacturer’s data on wood group used in the cleats.

Step 5. Band the cleated--panel box with steel strapping and seals as specified, following the Sup-plementaryRequirements of ASTMD6251. Apply straps girthwise as illustrated in Figure 2of theSPI, instead of longwise, as called for in the Supplementary Requirements. Staple the banding to the box according the the instructions and intervals described in ASTM D 6251.

Step 6. As an alternate to flat strapping described above, boxes may be closed and strapped using

0.072 dia round wire strapping conforming to ASTM A 641, Class 1, and the following performance requirements: 130 ksi minimum tensile strength, 6% minimum elongation in 10 inches using test method E8, no welds permitted after final draw, and the Adherence of Coating test, currently 10.1, shall be conducted around a 1d mandrel for 8 turns without the wire fracturing. Wire banding shall be stapled at same intervals as specified for flat strapping.

(E) Marking. Mark the wooden shipping containers according to Figure 2 of this SPI, MIL--STD 129, DWG 19200--8796522, (except size of lettering, noted below) and applicable hazardous materials regulations, as well as any special markings directed in the contract.

1. Size of lettering. All characters shall be a minimum of 3/8 inch high except hazard markings (UN Number, Proper Shipping Name), which shall be 1/4 inch high. The lot numbers and DOD identifica-tion Code (DODIC) marked on the box cleats shall be the largest size possible to fit on the cleat. Item name on long side panel may be two lines.

2. Bar code markings. Apply according to DWG 19200--8796522 and MIL--STD 129.

(F) Unitization. Unitize pallet loads of Smoke Pots according toDWG19-48 -4116/ 99C -20PA1002, with the exception that they will be stacked two high and the vertical spacer is not required. Methods of preparing and marking light boxes or filler assemblies for unitization are also found in DWG

19--48--4116 / 99C--20PA1002.

(G) Packaging Quality Assurance Plan (PQAP)

1. First Article Inspection

a. Sampling. A random sample of five packaged and marked containers shall be selected from the samples of smoke pots submitted for first article testing. As determined by the Government, the first article samples shall be examined in accordance with this SPI. As determined by the Govern-ment, the first article inspection samplesmay be subjected any or all of the examinations specified by this SPI, and be inspected for compliance with any or all of the requirements of applicable drawings and this SPI.

1365--01--380--1678 K511

SMOKE POT, FLOATING, TA, PRACTICE, M8 P36--1--300

PAGE NUMBER

b. Procedures. Five packaged andmarked containers shall be examined in accordancewith the Classification of Characteristics. The Sampling level specified do not apply to first article samples. If any first article sample fails to comply with any of the requirement of this SPI, the first article sample shall be rejected. TheGovernment reserves the right to terminate inspection upon any failure to com-ply with any of the requirements. The contractor shall obtain written approval from the contracting activity prior to proceeding with regular production.

l 2. Conformance Inspection -- Sampling. A random sample of packaged andmarked shipping con-tainers shall be selected from each inspection lot in accordance with Table I and Table II of the attrib-utes sampling plan of MIL--STD--1916 and the sampling levels in the Classification of Characteristics in this SPI. The samples shall be inspected and tested according to theClassification of Characteris-tics of this SPI. Failure of any sample to conform to any characteristic shall be cause for rejection of the lot represented. Unless otherwise specified in the contract or purchase order, the contractor is responsible for the performance of all inspection requirements in this SPI. TheGovernment reserves the right to perform any of the inspections in this SPI when deemed necessary.

CLASSIFICATION OF CHARACTERISTICS

CATEGORY CHARACTERISTIC SAMPLING AND

ACCEPTANCE

CRITERIA

INSPECTION

METHOD

Critical None Defined

Major 101 Smoke Pot clean and dry prior to packing VL--III VI

102 Instruction card (DWG 36--4--20) evident and correct VL--III VI / CE

103 Top and bottom cushioning evident and correct VL--III VI / CE

104 Shipping container and closure correct VL--III VI

105 Shipping container marking and labeling correct, to in-clude hazardous materials markings

VL--III VI

106 Strapping, seals and staples evident and correct VL--III VI

107 POP Certification correct, current and on file with the government.

VL--III Certification

108 Non--manufactured wood product heat treatment com-pliance markings present and correct

VL--III VI

NOTES:

CE -- Commercial inspection equipment VI -- Visual inspection

1365--01--380--1678 K511

SMOKE POT, FLOATING, TA, PRACTICE, M8 P36--1--300

PAGE NUMBER

SHIPPING CONTAINER ASSEMBLY

SCALE: NONE

Figure 1

CARD, INSTRUCTION

(DWG 36--4--20)

CUSHIONING, SMOKE POT, M8,

BOTTOM (DWG 36--3--144--1)

FIBERBOARD PADS (as required)

CUSHIONING,

SMOKE POT, M8, TOP

(DWG 36--3--144--2)

SMOKE POT, FLOATING, TA,

PRAC, M8 (DWG 36--1--300)

CLEATED PANEL BOX,

ASTM D6251

FIBERBOARD FILLER(S)

(AS REQUIRED) ASTM D4727

FIBERBOARD FILLER(S)

(AS REQUIRED) ASTM D4727

FIBERBOARD FILLER(S)

(AS REQUIRED) ASTM D4727

1365--01--380--1678 K511

SMOKE POT, FLOATING, TA, PRACTICE, M8 P36--1--300

PAGE NUMBER

MARKING, LABELING AND STRAPPING

SCALE: NONE, DRAWING FOR REFERENCE ONLY

Figure 2

PROPER SHIPPING NAME

and UN ID NUMBER

DODIC

(both sides)

LABEL, CARGO AIR ONLY

(AIR SHIPMENT MODE)

LABEL, EXPLOSIVE 1.4G

Back View

Front View

1365--01--380--1678 (K511)

1 - S MOKE POT, FLOATING, TA, PRACTICE, M8

WT. [------] LBS

LOT [------------------------]

BARCODE INFORMATION

UN POP MARKING

LOT NUMBER

(both sides)

STAPLES

(See ASTM D6251)

WARNING LABEL,

DWG 13--19--1008