A03 SIGNAL04 Drawing.pdf

PDF 1 MB Posted

Attached to
Cable Assemblies Federal contract opportunity
Solicitation number
N0016725Q0037
Issued by
Department of the Navy Naval Sea Systems Command

About this file

This is an engineering drawing titled "SIGNAL 04" that provides detailed specifications for a cable assembly. The drawing outlines the construction of a signal cable with three main components: a male BNC connector (CBN-2125), an ODU Mini-Snap Series K connector (K22K0C-P06LPH0-800S), and a silicone bend relief (702-023-208-965-070).

The cable requires specific wiring configurations using 22 AWG LS2SJ and 20 AWG cables, with three wire connections: a black wire from J1 PIN to J2-1, a white wire from J1 connector body to J2-2, and an 18-inch shield wire from J3 ring to J2-3. The assembly includes detailed dimensional specifications with tolerances and requires 100% continuity and short testing. Key manufacturing requirements include using manufacturer-approved crimp tools, polyolefin adhesive-lined heatshrink tubing, and medium-strength thread lock on backshell threads. The drawing underwent two revisions, with the initial release on 8/2/2024 and note updates on 9/10/2024, and is managed by NSWCCD Code 732.

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Other files for this federal contract opportunity

Other files attached to Cable Assemblies, newest first.
File Type Posted
N0016725Q00370001.pdf PDF
A03 SIGNAL02 Drawing.pdf PDF
A03 DRIVE02 Drawing.pdf PDF
A03 SIGNAL01 Drawing.pdf PDF
A03 SIGNAL05 Drawing.pdf PDF
A03 DRIVE01 Drawing.pdf PDF
A03 SIGNAL03 Drawing.pdf PDF
A03 DRIVE03 Drawing.pdf PDF
N0016725Q0037 CSS.pdf PDF

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Text version

NSWCCD CODE 732

7/22/2024

REV

B

DWG. NO.

TITLE:

SIZE

SCALE: 1:2 WEIGHT:

DRAWN

CHECKED

ENG APPR.

MGM APPR.

MJC

B

B

B

SHEET 1 OF 1

AA

SIGNAL 04

8/15/2024

NAME DATE

COMMENTS:

UNLESS OTHERWISE SPECIFIED

.005

IMK

THIRD ANGLE PROJECTION

DIMENSIONS ARE IN INCHES

TOLERANCES:

ANGULAR: 1

TWO PLACE DECIMAL: .01

THREE PLACE DECIMAL:

PARTS LIST

ITEM QTY DESCRIPTION MPN

1 1 MALE BNC CBN-2125

2 1 ODU MINI-SNAP SERIES K K22K0C-P06LPH0-800S

3 1 SILICONE BEND RELIEF 702-023-208-965-070

4 1 RING TERMINAL, 22-18 AWG #10 SCREW

WIRE LIST

WIRE ID LENGTH FROM PIN TO PIN COLOR

1 L J1 PIN J2 1 BLACK

2 L J1 CONNECTOR BODY J2 2 WHITE

3 18.00 J3 RING J2 3 SHIELD

REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

A INITIAL RELEASE 8/2/2024 I. KLINE

A4 B NOTE UPDATES 9/10/2024

NOTES

DO NOT SCALE FROM DRAWING. LENGTHS ARE MEASURED WITH 1.

THE ASSEMBLY FLATAND ALL BRANCHES STRAIGHT

ASSEMBLE CONNECTORS ACCORDING TO MANUFACTURER'S 2.

REQUIREMENTS USING MANUFACTURER-APPROVED CRIMP TOOLS

CABLE IS 22 AWG LS2SJ CABLE

20 AWG CABLE

5. 100% CONTINUITY AND SHORT TESTING IS REQUIRED

COVER CONNECTION WITH POLYOLEFIN ADHESIVE-LINED

HEATSHRINK TUBING PER AMS-DRL-23053/4

CONTACT TYPE: SOCKETS (SOLDER CUPS)

8. CABLE LENGTH (L) TOLERANCE 5% OF CABLE LENGTH

9. ALL QUANTITIES AND LENGTHS (L) FOUND IN CABLE ORDER SHEET

10. FULLY POPULATE EMPTY CONNECTOR POSITIONS WITH CONTACTS

ADD SMALL DROP OF MEDIUM STRENGTH THREAD LOCK TO

BACKSHELL THREADS

3.

4.

6.

7.

11.

B

J3

61 36 2

J1

J23

- 1.75+ .00

.20 .50 .20

.00 .50

12.00

2.50+

.50

.50 L

6.00

1.00+ .20 .00

File details come from the government source that posted it. Updated .