A02.11_ Description of the Requirement.pdf

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Arc Melting Furnace
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W912HZ20Q5898
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B01.01_QUOTE SUBMISSION FORM.pdf PDF

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Description of Requirement FY20 Contract: Arc Melting Furnace ABJ-900

BACKGROUND:

The U.S. Army Engineer Research and Development Center (ERDC), Geotechnical and Structures Laboratory (GSL), Concrete and Materials Branch (CMB) requires an Arc Melting Furnace ABJ-900 for the synthesis of advanced metal alloys. The ABJ-900 features a vacuum suction mold that allows materials to be cast with higher geometric tolerances. The development of these high-performance materials with high geometrical tolerance are required for the mission of CMB.

SPECIFICATIONS:

The CMB requires a new Arc Melting Furnace ABJ-900. Specifications for the equipment are:

• Large Bell Jar hinged loading configuration, 10.00" (255 mm) Diameter X 11.50" (292 mm) High

• 100% 304L grade stainless steel vacuum chamber construction

• A single copper stinger rod with Thoriated Tungsten Electrode. Six spare Thoriated Tungsten Electrodes provided with furnace system

• Custom Copper 228mm diameter X 12.7mm deep hearth plate arrangement. Note that this hearth can be provided with one large cavity or several small cavities machined to customer specification (free of charge when specified a time of order)

• Operating temperature over 3500 °C (6332 °F)

• Inert Gas Backfill System with relief valve and flow meter

• Sight Window, nominal 4.0 inch (102 mm) diameter, view port and one (1) illumination port with halogen lamp

• Mechanical evacuation system for 10-3 Torr (mbar) range vacuum provided standard.

See also optional diffusion and turbo pump high vacuum options. Vacuum read out included.

• Safety "Pressure Compensated” Bellows for the stinger rod.

• Water cooling manifold with water flow safety interlock

• Control Console with 6061-T651 anodized aluminum cabinet top.

• Power Supply: 450 Amp @ 100% Duty Cycle, 600 Amp @ 56% Duty Cycle. Rated 22 kVA. Supplied with foot control. (Customer to specify line voltage at time of order).

• Additional material load lock

• Vacuum/suction casting mold

• Button flipper for melt manipulation

• Modified frame with lockable casters

PROVISIONAL ITEMS:

• NA

DELIVERY:

The Arc Melting Furnace ABJ-900 system should be provided to the ERDC on or before September 30, 2020.

File details come from the government source that posted it. Updated .