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FIRE PROTECTION 010150 – 1

MINGO JOB CORPS CCC GENERAL REQUIREMENTS

FIRE PROTECTION

MINGO JOB CORPS CIVILIAN CONSERVATION CENTER

SECTION 010150

GENERAL REQUIREMENTS

PART 1 – SUMMARY OF WORK

1.1 DESCRIPTION

A. Work for this project requires the contractor to be responsible for supplying all labor, materials, equipment, utilities, miscellaneous items, freight and delivery and all necessary valid licenses for the work summarized as follows:

1. Replace all damaged (approx. 64) dry pendant sprinklers. Dorm 2 and 3.

Building #272, both floors, Deficiency #138997

2. Install new Fire Department Connection (FDC) onto existing fire sprinkler system and new inspector’s test valve. Dorm 4, Building #262, Deficiency

#138997

3. Replace all (approx. 65 out of service date) pendant heads. Dorm 4, first floor only, Building #262, Deficiency #138997

4. Replace approx. 11 damaged chrome pendant heads. Dorm 4, Building #262, Deficiency #138997

1.2 LOCATION

A. This project is located at the Mingo Job Corps Civilian Conservation Center located 5.1 of miles from Puxico, MO in Stoddard County. The address is 4253 State Highway T, Puxico, MO 63960. Driving instructions can be obtained from the Center by calling

573-222-3537.

1.3 PROJECT SCHEDULING

A. Work hours for this project are between 8:00 AM-4:30 PM Monday through Friday. The contractor needs to provide 24 hours notice prior to the work in each building.

1.4 POINT OF CONTACT

Center Point of Contact: Dan King, AWPO, 573-222-2626, daniel.l.king@usda.gov.

1.5 USE OF PREMISES

A. Confine constructions operations to immediate area of work. Do not disturb portions of

Project site beyond areas in which the Work is indicated.

B. Government will occupy site and buildings during entire construction period. Cooperate with Government during construction operations to minimize conflicts and facilitate

FIRE PROTECTION 010150 – 2

Government usage. Perform the work so as not to interfere with Government's day-to-day operations.

C. Keep driveways, parking areas, loading areas and entrances to buildings clear and available to Government, Government's employees, and emergency vehicles at all times. Do not use these areas for parking or storage of materials. Do not close or obstruct walkways, corridors, or other occupied or used facilities without written permission from Government and authorities having jurisdiction.

1.6 WORK RESTRICTIONS

A. Smoking is not permitted within the buildings or within 25 feet (8 m) of entrances, operable windows, or outdoor air intakes.

1.7 PERMITS

A. Not Applicable

1.8 SCHEDULE OF ITEMS

A. Schedule of Items: The project Schedule of Items includes several sections to organize the work into Base Items and Optional Items.

1. Provide pricing for all items listed in the Schedule of Items.

2. Contract award will be made for all Base Items.

B. Base Items (BI):

1. Base Item No. 1- Replace all damaged (approx. 64) dry pendant sprinklers. Dorm

2 and 3. Building #272, both floors, Deficiency #138997

a. Measurement: This item is measured as a Lump Sum quantity.

b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, labor and incidentals to:

1) Replace all damaged or unserviceable pendant sprinklers. Damages to existing heads include, but not limited to, corrosion buildup or being painted.

2) The work is typically located on the first floor of the building.

3) Provide materials and labor warranty in the submittals and close out documents of the project.

2. Base Item No. 2- Install new Fire Department Connection (FDC) onto existing fire sprinkler system and new inspector’s test valve. Dorm 4, Building #262, Deficiency #138997

a. Measurement: This item is measured as a Lump Sum quantity.

b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, labor and incidentals to:

FIRE PROTECTION 010150 – 3

1) Contractor to obtain design information for the sprinkler system or from existing fire protection drawings. Provide the hydraulic design information plate for sprinkler system riser. Attach the plate securely to the system.

2) Contractor to troubleshoot, repair or replace the backflow preventer and pressure reducing valves Provide one year warranty.

3) Perform all required testing and inspection on backflow prevention device and pressure-reducing valve.

4) Post an inspection tag on backflow prevention device indicating date of the inspection.

5) An existing inspector’s test valve is installed on the fire sprinkler system to test the system. Currently, to test the fire sprinkler system, the exterior cover is removed from flow switch on the sprinkler riser and the toggle is manually activated. Install a new inspector’s test valve and new 4-inch flow switch onto existing fire sprinkler riser and pipe inspector’s test valve to floor drain in mechanical room.

6) Replace the PIV indicator display in accordance with the valve manufacturer's recommendation and NFPA code requirements.

7) Replace view window, window gasket, window guard, two window screws and washers. Post indicator valves shall have clear display window, clear indicating the position of the valve.

8) Tie into the existing fire sprinkler riser located in the mechanical room area and install a new FDC onto existing fire sprinkler system. This newly installed FDC, in the existing mechanical room area, components to include: Piping, check valve, and brass Siamese connection, located on the exterior wall of mechanical room. (Brass

Siamese connection to have brass wall plate, brass caps and chains.

9) Provide materials and labor warranty in the submittals and close out

3. Base Item No. 3- Replace all (approx. 65 out of service date) pendant heads.

Dorm 4, first floor only, Building #262, Deficiency #138997

a. Measurement: This item is measured as a Lump Sum quantity.

b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, labor and incidentals to:

1) Replace all damaged or unserviceable pendant sprinklers. Damages to existing heads include, but not limited to, corrosion buildup or being painted.

2) The work is typically located on the first floor of the building.

4. Base Item No. 4- Replace approx. 11 damaged chrome pendant heads. Dorm 4, Building #262, Deficiency #138997

a. Measurement: This item is measured as a Lump Sum quantity.

FIRE PROTECTION 010150 – 4

b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, labor and incidentals to:

1) Replace all damaged or unserviceable pendant sprinklers. Damages to existing heads include, but not limited to, corrosion buildup or being painted.

2) The work is typically located on the first floor of the building.

PART 2 – PROJECT SCHEDULE

2.1 PROJECT SCHEDULE

ITEM* REQUIRED DUE DATE (calendar days)

Bonds 10 days after Award

Action and

Informational

Submittals

10 days after Award

Construction

Start (NTP)

5 days after Submittal Approval

Closeout

Submittals

Prior to CO acceptance of project and Final Payment

Contract Release form and final pay request

10 of days after CO acceptance of project

* All items above must be included in contractor’s construction schedule

3.1 DEFINITIONS

A. Action Submittals: Written and graphic information that requires Government approval.

B. Informational Submittals: Written information that does not require Government approval. Submittals may be rejected for not complying with requirements.

FIRE PROTECTION 010150 – 5

3.2 PROCEDURES

A. Contractor Responsibilities

1. Review each submittal and check for compliance with the Contract Documents.

2. Highlight, encircle, or otherwise identify deviations from the Contract Documents on submittals.

3. Include the following information on label or cover sheet for processing and recording action taken:

a. Project name.

b. Date.

c. Name and address of Contractor.

d. Name of manufacturer.

e. Unique identifier, including revision number.

f. Number and title of appropriate Specification Section.

g. Drawing number and detail references, as appropriate.

h. Date of Contractor’s approval.

i. Statement certifying that submittal has been reviewed, checked, and approved by the Contractor for compliance with the Contract Documents.

4. The Government will not review submittals that do not bear Contractor's approval and will return them without action.

5. Unless additional copies are required for final submittal, and unless the Contracting

Officer (CO) observes noncompliance with provisions of the Contract Documents, initial submittal may serve as final submittal.

6. Only final submittals with mark indicating action taken by Government are to be used for construction.

7. Submittals not required by the Contract Documents will not be reviewed and may be discarded.

B. Processing Time: Time for review shall commence on CO's receipt of submittal.

1. Initial Review: Government will review initial submittal within 10 working days.

Additional time may be needed if processing must be delayed to permit coordination with subsequent submittals. CO will advise Contractor when a submittal being processed must be delayed for coordination.

2. Resubmittals: If resubmittal is necessary, it will be processed in same timeframe as initial submittal.

3.3 ACTION SUBMITTALS

A. Prepare and submit Action Submittals required in the Technical Specifications in this contract, if applicable, and as indicated at the end of this subsection.

1. Submit two copies of each submittal, unless otherwise indicated. CO will return one copy. Mark up and retain one returned copy as a Project Record Document.

Electronic submission of PDFs is an acceptable alternative to paper submission.

FIRE PROTECTION 010150 – 6

B. Collect information into a single submittal for each element of construction and type of product or equipment.

1. Mark each copy of each submittal to show which products and options are applicable.

2. Include the following information, as applicable:

a. Manufacturer's written recommendations.

b. Manufacturer's product specifications.

c. Manufacturer's installation instructions.

d. Manufacturer's catalog cuts.

e. Wiring diagrams showing factory-installed wiring.

f. Compliance with recognized trade association standards.

g. Compliance with recognized testing agency standards.

C. Required Action Submittals

1. Product data for all devices in the system.

2. All submittals required in the technical specifications.

3. Provide a plan of work to complete Base Item #2.

3.4 INFORMATIONAL SUBMITTALS

A. Prepare and submit Informational Submittals required in the Technical Specifications in this contract, if applicable, and as indicated at the end of this subsection.

1. Submit one copy of each submittal, unless otherwise indicated. CO will not return copy. Electronic submission of PDFs is an acceptable alternative to paper submission.

2. Provide a statement that includes signature of entity responsible for preparing certification.

B. Required Informational Submittals:

1. Construction Schedule

2. Sample Manufacturer Warranty

3. Sample One Year Warranty on the entire work.

PART 3 – TEMPORARY FACILITIES AND CONTROLS

4.1 USE OF UTILITIES

A. Utilities: Use of Government existing facilities will be permitted without metering and without payment of use charges, as long as facilities are cleaned and maintained in an acceptable condition. At Substantial Completion, restore these facilities to condition existing before initial use. The following are available for use by the contractor: water, and electrical power services. The following are not available: telephone service.

4.2 SANITARY FACILITIES

FIRE PROTECTION 010150 – 7

A. Sanitary facilities are available for use by the Contractor. Facilities must be cleaned and maintained daily.

4.3 STAGING AREAS

A. Coordinate on-site staging and storage requirements with the Center Point of Contact or the Contracting Officer Representative (COR).

4.4 CONSTRUCTION WASTE DISPOSAL FACILITIES

A. Provide waste-collection containers in sizes adequate to handle waste from construction operations. Containerize and clearly label hazardous, dangerous, or unsanitary waste materials separately from other waste.

4.5 SAFETY AND ENVIRONMENTAL PROTECTION

A. Environmental Protection: Contractor shall provide protection, operate temporary facilities, and conduct construction in ways and by methods that comply with environmental regulations and that minimize possible air, waterway, and subsoil contamination or pollution or other undesirable effects.

B. Barricades, Warning Signs, and Lights: Comply with the national or state Manual on

Uniform Traffic Control Devices (MUTCD) for erecting structurally adequate barricades, paint with appropriate colors, graphics, and warning signs/lights to inform personnel and public of possible hazard.

C. Fire Protection.

1. Store combustible materials in containers in fire-safe locations.

2. Maintain unobstructed access to fire extinguishers, fire hydrants, fire-protection facilities, stairways, and other access routes for firefighting. Prohibit smoking in hazardous fire-exposure areas.

3. Supervise welding operations, combustion-type temporary heating units, and similar sources of fire ignition.

PART 4 – ACCIDENT PREVENTION

5.1 DESCRIPTION

A. This section consists of establishing an effective accident prevention plan and providing a safe environment for personnel and visitors.

5.2 SUBMITTALS

A. Accident Prevention Plan: Before on-site work begins, submit a company approved accident prevention plan. This plan will be posted in the contract file. Design the plan to address Federal, State, and Local Occupational Safety and Health requirements that apply

FIRE PROTECTION 010150 – 8

to this project. No progress payments will be processed until the plan is received. As a minimum the plan shall include:

1. Name, position title and contact information of company executive responsible for approving the Accident Prevention Plan.

2. Name and contact information of supervisor responsible to carry out the plan.

3. Outline of each phase of the work, the hazards associated with each major phase, and the methods proposed to ensure property protection and safety of the public, government personnel, and the Contractor's employees. Identify the work included under each phase by reference to specification section or division numbers.

4. Contingency plans for emergency situations such as medical, fire, hazard material spills and other contract assessed hazard prevention and abatement requirement needs that apply to this project.

B. Certificates: Provide certificates from a mechanic that all mechanical equipment has been inspected and meets OSHA requirements.

C. Submit a copy of test reports, as required by OSHA, for personnel working with hazardous materials.

D. Submit a brief report of safety meetings and of inspections.

E. Upon request, submit proof of employees' qualifications to perform assigned duties in a safe manner.

5.3 QUALITY ASSURANCE

A. Clauses entitled "Accident Prevention" and "Permits and Responsibilities" of the General

Provisions: In case of conflicts between Federal, state, and local safety and health requirements, the most stringent shall apply. Equipment or tools not meeting OSHA requirements will not be allowed on the project sites. Failure to comply with the requirements of this section and related sections may result in suspension of work.

B. Qualifications of Employees: Ensure employees are physically qualified to perform assigned duties in a safe manner.

5.4 ACCIDENT REPORTING

A. Reportable Accidents: A reportable accident is defined as death, occupational disease, traumatic injury to employees or the public, property damage by accident in excess of

$100, and fires. Within 7 calendar days of a reportable accident, fill out and forward to the CO a CA-1 form, which may be obtained from CO.

B. All Other Accidents: Report all other accidents to the CO as soon as possible and assist the CO and other officials as required in the investigation of the accident.

5.5 FIRST AID FACILITIES

FIRE PROTECTION 010150 – 9

A. Provide adequate facilities for the number of employees and the type of construction at the site.

5.6 PERSONNEL PROTECTIVE EQUIPMENT

A. Meet requirements of NIOSH and MSHA, where applicable, as well as ANSI.

5.7 EMERGENCY INSTRUCTIONS

A. Post telephone numbers and reporting instructions for ambulance, physician, hospital, fire department, and police in conspicuous locations at the work site.

5.8 PROTECTIVE EQUIPMENT

A. Inspect personal protective equipment daily and maintain in a serviceable condition.

Clean, sanitize, and repair, as appropriate, personal items before issuing them to another individual.

B. Inspect and maintain other protective equipment and devices before use and on a periodic basis to ensure safe operation.

5.9 SAFETY MEETINGS

A. As a minimum, conduct weekly 15-minute "toolbox" safety meetings. These meetings shall be conducted by a foreman and attended by all construction personnel at the worksite.

5.10 HARD HATS AND PROTECTIVE EQUIPMENT AREAS

A. The CO will designate a hard hat area. Post the hard hat area in a manner satisfactory to the CO.

B. It is the Contractor's responsibility to require all those working on or visiting the site to wear hard hats and other necessary protective equipment at all times. As a minimum, provide two hard hats for use by visitors. Change liners before reissuing hats.

5.11 TRAINING

A. First Aid: Provide adequate training to ensure prompt and efficient first aid.

B. Hazardous Material: Train and instruct each employee exposed to hazardous material in safe and approved methods of handling and storage. Hazardous materials are defined as explosive, flammable, poisonous, corrosive, oxidizing, irritating, or otherwise harmful substances that could cause death or injury.

PART 5 – EXECUTION REQUIREMENTS

FIRE PROTECTION 010150 – 10

6.1 EXAMINATION

A. Before beginning work, examine areas and document existing conditions. Proceed with installation only after unsatisfactory conditions have been corrected. Proceeding with the Work indicates acceptance of surfaces and conditions.

B. Field verify all new and existing dimensions affecting the work of this contract before ordering products.

C. Immediately on discovery of the need for clarification of the Contract Documents, submit a request for information to CO. Include a detailed description of problem encountered, together with recommendations for changing the Contract Documents.

6.2 INSTALLATION

A. Locate the Work and components of the Work accurately, in correct alignment and elevation to fit with existing construction.

B. Make vertical work plumb and make horizontal work level.

C. Install per manufacturer's written instructions and recommendations.

6.3 PROGRESS CLEANING

A. Clean Project site and work areas daily, including common areas. Dispose of materials lawfully.

1. Comply with NFPA 241 requirements for removal of combustible waste materials and debris.

2. Do not hold materials more than 7 days during normal weather or 3 days if the temperature is expected to rise above 80 deg F (27 deg C).

B. Burying or burning waste materials on-site will not be permitted. Washing waste materials down sewers or into waterways will not be permitted.

6.4 PROTECTION OF INSTALLED CONSTRUCTION

A. Provide protection and maintain conditions that ensure installed Work does not get damaged or deteriorated prior to Substantial Completion.

6.5 CORRECTION OF THE WORK

A. Repair or remove and replace defective construction. Restore damaged substrates and finishes.

1. Repairing includes replacing defective parts, refinishing damaged surfaces, touching up with matching materials, and properly adjusting operating equipment.

FIRE PROTECTION 010150 – 11

PART 6 – OPERATION AND MAINTENANCE MANUALS

7.1 OPERATION AND MAINTENANCE MANUALS

A. Assemble a complete set of operation and maintenance data indicating the operation and maintenance of each system, subsystem, and piece of equipment not part of a system.

Include operation and maintenance data required in individual Specification Sections and as follows:

1. Operation Data: Include emergency instructions and procedures, system and equipment descriptions, operating procedures, and sequence of operations.

2. Maintenance Data: Include manufacturer's information, list of spare parts, maintenance procedures, maintenance and service schedules for preventive and routine maintenance, and copies of warranties and bonds.

PART 7 – CLOSEOUT PROCEDURES

8.1 SUBSTANTIAL COMPLETION

A. Definition of Substantial Completion: The Date certified by the CO when construction is sufficiently complete, in accordance with the Contract Documents, so the Government can occupy or utilize the Work or designated portion thereof for the use for which it is intended, as expressed in the Contract Documents.

B. Preliminary Procedures: Before requesting inspection for determining date of Substantial

Completion, complete the following. List items below that are incomplete in request.

1. Prepare a list of items to be completed and corrected (punch list), the value of items on the list, and reasons why the Work is not complete.

2. Advise the CO of pending insurance changeover requirements.

3. Submit specific warranties, workmanship bonds, final certifications, and similar documents.

4. Obtain and submit releases permitting Government unrestricted use of the Work and access to services and utilities.

5. Deliver tools, spare parts, extra materials, and similar items to location designated by Government. Label with manufacturer's name and model number where applicable.

6. Complete startup testing of systems.

7. Submit changeover information related to Government occupancy, use, operation, and maintenance.

8. Complete final cleaning requirements, including touchup painting.

9. Touch up and otherwise repair and restore marred exposed finishes to eliminate visual defects.

C. Inspection: Submit a written request for inspection for Substantial Completion. On receipt of request, CO will either proceed with inspection or notify Contractor of

FIRE PROTECTION 010150 – 12

unfulfilled requirements. CO will prepare the Certificate of Substantial Completion after inspection or will notify Contractor of items, either on Contractor's list or additional items identified by CO, that must be completed or corrected before certificate will be issued.

1. Reinspection: Request reinspection when the Work identified in previous inspections as incomplete is completed or corrected.

2. Results of completed inspection will form the basis of requirements for Final

Completion.

8.2 FINAL COMPLETION

A. Preliminary Procedures: Before requesting final inspection for determining date of Final

Completion, complete the following:

1. Submit certified copy of CO’s Substantial Completion inspection list of items to be completed or corrected (punch list), endorsed and dated by CO. The certified copy of the list shall state that each item has been completed or otherwise resolved for acceptance.

2. Submit evidence of final, continuing insurance coverage complying with insurance requirements.

3. Instruct Government personnel in operation, adjustment, and maintenance of products, equipment, and systems.

B. Inspection: Submit a written request for final inspection for acceptance. On receipt of request, CO will either proceed with inspection or notify Contractor of unfulfilled requirements. CO will prepare a final Certificate for Payment after inspection or will notify Contractor of construction that must be completed or corrected before certificate will be issued.

1. Reinspection: Request reinspection when the Work identified in previous inspections as incomplete is completed or corrected.

8.3 LIST OF INCOMPLETE ITEMS (PUNCH LIST)

A. Preparation: Submit two copies of list. Include name and identification of each space and area affected by construction operations for incomplete items and items needing correction including, if necessary, areas disturbed by Contractor that are outside the limits of construction.

8.4 PROJECT RECORD DOCUMENTS

A. General: Do not use Project Record Documents for construction purposes. Protect

Project Record Documents from deterioration and loss. Provide access to Project

Record Documents for CO's reference during normal working hours.

B. Record Drawings: Maintain and submit one set of blue- or black-line white prints of

Contract Drawings and Shop Drawings.

FIRE PROTECTION 010150 – 13

1. Mark Record Prints to show the actual installation where installation varies from that shown originally. Require individual or entity who obtained record data, whether individual or entity is Installer, subcontractor, or similar entity, to prepare the marked-up Record Prints.

a. Give particular attention to information on concealed elements that cannot be readily identified and recorded later.

b. Record data as soon as possible after obtaining it. Record and check the markup before enclosing concealed installations.

2. Mark record sets with erasable, red-colored pencil. Use other colors to distinguish between changes for different categories of the Work at the same location.

3. Note Construction Change Directive numbers, Change Order numbers, alternate numbers, and similar identification where applicable.

4. Identify and date each Record Drawing; include the designation "PROJECT

RECORD DRAWING" in a prominent location. Organize into manageable sets;

bind each set with durable paper cover sheets. Include identification on cover sheets.

8.5 FINAL CLEANING

A. General: Provide final cleaning. Conduct cleaning and waste-removal operations to comply with local laws and ordinances and Federal and local environmental and antipollution regulations.

B. Cleaning Agents: Use cleaning materials and agents recommended by manufacturer or fabricator of the surface to be cleaned. Do not use cleaning agents that are potentially hazardous to health or property or that might damage finished surfaces.

C. Complete the following cleaning operations before requesting inspection for certification of Substantial Completion for entire Project or for a portion of Project:

1. Clean Project site, yard, and grounds, in areas disturbed by construction activities, including landscape development areas, of rubbish, waste material, litter, and other foreign substances.

2. Remove tools, construction equipment, machinery, and surplus material from

Project site.

3. Touch up and otherwise repair and restore marred, exposed finishes and surfaces.

Replace finishes and surfaces that cannot be satisfactorily repaired or restored or that already show evidence of repair or restoration.

D. Remove waste materials from Project site and dispose of lawfully.

END OF SECTION 010150

FIRE PROTECTION 211119-2

MINGO JOB CORPS CCC FIRE

DEPARTMENT

CONNECTIONS

SECTION 211119

FIRE DEPARTMENT CONNECTIONS

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes:

1. Exposed-type fire-department connections.

2. Flush-type fire-department connections.

1.2 ACTION SUBMITTALS

A. Product Data: For each type of product.

1. Include construction details, material descriptions, dimensions of individual components and profiles, and finishes for each fire-department connection.

PART 2 - PRODUCTS

2.1 EXPOSED-TYPE FIRE-DEPARTMENT CONNECTION

A. Standard: UL 405.

B. Type: Exposed, projecting, for wall mounting.

C. Pressure Rating: 175 psig minimum.

D. Body Material: Corrosion-resistant metal.

E. Inlets: Brass with threads according to NFPA 1963 and matching local fire-department sizes and threads. Include extension pipe nipples, brass lugged swivel connections, and check devices or clappers.

F. Caps: Brass, lugged type, with gasket and chain.

G. Escutcheon Plate: Round, brass, wall type.

H. Outlet: Back, with pipe threads.

FIRE PROTECTION 211119-2

MINGO JOB CORPS CCC FIRE

DEPARTMENT

CONNECTIONS

2.2 FLUSH-TYPE FIRE-DEPARTMENT CONNECTION

A. Standard: UL 405.

B. Type: Flush, for wall mounting.

C. Pressure Rating: 175 psig minimum.

D. Body Material: Corrosion-resistant metal.

E. Inlets: Brass with threads according to NFPA 1963 and matching local fire-department sizes and threads. Include extension pipe nipples, brass lugged swivel connections, and check devices or clappers.

F. Caps: Brass, lugged type, with gasket and chain.

G. Escutcheon Plate: Rectangular, brass, wall type.

H. Outlet: With pipe threads.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Install wall-type fire-department connections.

B. Install automatic (ball-drip) drain valve at each check valve for fire-department connection.

END OF SECTION 211119

MINGO JOB CORPS CCC

211313 - 1

WET-PIPE

SPRINKLER

SYSTEMS

SECTION 211313

WET-PIPE SPRINKLER SYSTEMS

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes:

1. Pipes, fittings, and specialties.

2. Cover system for sprinkler piping.

3. Specialty valves.

4. Sprinklers.

5. Manual control stations.

6. Pressure gauges.

B. Related Requirements:

1. Section 211119 "Fire Department Connections" for exposed-, flush-, and yard-type fire department connections.

2. Section 230523 "General-Duty Valves for Water-Based Fire-Suppression Piping" for ball, butterfly, check, gate, post-indicator, and trim and drain valves.

1.2 ACTION SUBMITTALS

A. Product Data: For each type of product.

B. Shop Drawings: For wet-pipe sprinkler systems.

1. Include plans, elevations, sections, and attachment details.

2. Include diagrams for power, signal, and control wiring.

C. Qualification Data: For qualified Installer.

1.3 CLOSEOUT SUBMITTALS

A. Operation and maintenance data.

211313 - 2

SPRINKLER

SYSTEMS

PART 2 - PRODUCTS

2.1 PERFORMANCE REQUIREMENTS

A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application.

B. Sprinkler system equipment, specialties, accessories, installation, and testing shall comply with

NFPA 13.

C. Standard-Pressure Piping System Component: Listed for 175-psig minimum working pressure.

2.2 STEEL PIPE AND FITTINGS

A. Standard-Weight, Black Steel Pipe: ASTM A53/A53M, Type E, Grade B. Pipe ends may be factory or field formed to match joining method.

B. Schedule 10, Black-Steel Pipe: ASTM A135/A135M or ASTM A795/A795M, Schedule 10 in

NPS 5 and smaller; and NFPA 13-specified wall thickness in NPS 6 to NPS 10, plain end.

C. Black Steel Pipe Nipples: ASTM A733, made of ASTM A53/A53M, standard-weight, seamless steel pipe with threaded ends.

D. Steel Couplings: ASTM A865/A865M, threaded.

E. Gray-Iron Threaded Fittings: ASME B16.4, Class 125, standard pattern.

F. Malleable- or Ductile-Iron Unions: UL 860.

G. Cast-Iron Flanges: ASME 16.1, Class 125.

H. Steel Flanges and Flanged Fittings: ASME B16.5, Class 150.

1. Pipe-Flange Gasket Materials:

a. Class 125 and Class 250, Cast-Iron, Flat-Face Flanges: Full-face gaskets.

b. Class 150 and Class 300, Ductile-Iron or -Steel, Raised-Face Flanges: Ring-type gaskets.

I. Grooved-Joint, Steel-Pipe Appurtenances:

1. Pressure Rating: 175-psig minimum.

2. Grooved-End Fittings for Steel Piping: ASTM A47/A47M, malleable-iron casting or

ASTM A536, ductile-iron casting, with dimensions matching steel pipe.

3. Grooved-End-Pipe Couplings for Steel Piping: AWWA C606 and UL 213 rigid pattern, unless otherwise indicated, for steel-pipe dimensions. Include ferrous housing sections, EPDM-rubber gasket, and bolts and nuts.

211313 - 3

SPRINKLER

SYSTEMS

J. Steel Pressure-Seal Fittings: UL 213, FM Global-approved, 175-psig pressure rating with steel housing, rubber O-rings, and pipe stop; for use with fitting manufacturers' pressure-seal tools.

K. Plastic Pipe-Flange Gasket and Bolts and Nuts: Type and material recommended by piping system manufacturer unless otherwise indicated.

2.3 COVER SYSTEM FOR SPRINKLER PIPING

A. Description: System of support brackets and covers made to protect sprinkler piping.

B. Brackets: Glass-reinforced nylon.

C. Covers: Extruded-PVC sections of length, shape, and size required for size and routing of

CPVC piping.

2.4 SPECIALTY VALVES

A. Listed in UL's "Fire Protection Equipment Directory" or FM Global's "Approval Guide."

B. Specialty Valves Pressure Rating: 175-psig minimum.

C. Body Material: Cast or ductile iron.

D. Size: Same as connected piping.

E. End Connections: Flanged or grooved.

F. Alarm Valves:

1. Standard: UL 193.

2. Design: For horizontal or vertical installation.

3. Include trim sets for bypass, drain, electrical sprinkler alarm switch, pressure gauges, and fill-line attachment with strainer.

G. Automatic (Ball Drip) Drain Valves:

1. Standard: UL 1726.

2. Pressure Rating: 175-psig minimum.

3. Type: Automatic draining, ball check.

4. Size: NPS ¾.

5. End Connections: Threaded.

2.5 AIR VENT

A. Manual Air Vent/Valve:

1. Description: Ball valve that requires human intervention to vent air.

2. Body: Forged brass.

3. Ends: Threaded.

4. Minimize Size: 1/2 inch.

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5. Minimum Water Working Pressure Rating: 300 psig.

B. Automatic Air Vent:

Description: Automatic air vent that automatically vents trapped air without human intervention.

1. Standard: UL listed or FM Global approved for wet-pipe fire sprinkler systems.

2. Vents oxygen continuously from system.

3. Float valve to prevent water discharge.

4. Minimum Water Working Pressure Rating: 175 psig.

C. Automatic Air Vent Assembly:

1. Description: Automatic air vent assembly that automatically vents trapped air without human intervention, including Y-strainer and ball valve in a prepiped assembly.

2. Standard: UL listed or FM Global approved for use in wet-pipe fire sprinkler system.

3. Vents oxygen continuously from system.

4. Float valve to prevent water discharge.

5. Minimum Water Working Pressure Rating: 175 psig.

2.6 SPRINKLER PIPING SPECIALTIES

A. Branch Outlet Fittings:

1. Standard: UL 213.

2. Pressure Rating: 175-psig minimum.

3. Body Material: Ductile-iron housing with EPDM seals and bolts and nuts.

4. Type: Mechanical-tee and -cross fittings.

5. Configurations: Snap-on and strapless, ductile-iron housing with branch outlets.

6. Size: Of dimension to fit onto sprinkler main and with outlet connections as required to match connected branch piping.

7. Branch Outlets: Grooved, plain-end pipe, or threaded.

B. Flow Detection and Test Assemblies:

1. Standard: UL's "Fire Protection Equipment Directory" or FM Global's "Approval Guide."

2. Pressure Rating: 175-psig minimum.

3. Body Material: Cast- or ductile-iron housing with orifice, sight glass, and integral test valve.

4. Size: Same as connected piping.

5. Inlet and Outlet: Threaded or grooved.

C. Branch Line Testers:

1. Standard: UL 199.

2. Pressure Rating: 175 psig.

3. Body Material: Brass.

4. Size: Same as connected piping.

5. Inlet: Threaded.

6. Drain Outlet: Threaded and capped.

7. Branch Outlet: Threaded, for sprinkler.

D. Sprinkler Inspector's Test Fittings:

1. Standard: UL's "Fire Protection Equipment Directory" or FM Global's "Approval Guide."

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2. Pressure Rating: 175-psig minimum.

3. Body Material: Cast- or ductile-iron housing with sight glass.

4. Size: Same as connected piping.

5. Inlet and Outlet: Threaded.

E. Adjustable Drop Nipples:

1. Standard: UL 1474.

2. Pressure Rating: 250-psig minimum.

3. Body Material: Steel pipe with EPDM-rubber O-ring seals.

4. Size: Same as connected piping.

5. Length: Adjustable.

6. Inlet and Outlet: Threaded.

2.7 SPRINKLERS

A. Listed in UL's "Fire Protection Equipment Directory" or FM Global's "Approval Guide."

B. Pressure Rating for Residential Sprinklers: 175-psig maximum.

C. Pressure Rating for Automatic Sprinklers: 175-psig minimum.

D. Automatic Sprinklers with Heat-Responsive Element:

1. Early-Suppression, Fast-Response Applications: UL 1767.

2. Nonresidential Applications: UL 199.

3. Residential Applications: UL 1626.

4. Characteristics: Nominal 1/2-inch orifice with Discharge Coefficient K of 5.6, and for

"Ordinary" temperature classification rating unless otherwise indicated or required by application.

E. Sprinkler Finishes: Chrome plated or COR approved.

F. Sprinkler Escutcheons: Materials, types, and finishes for the following sprinkler mounting applications. Escutcheons for concealed, flush, and recessed-type sprinklers are specified with sprinklers.

1. Ceiling Mounting: Chrome-plated steel, one piece, flat, or Chrome-plated steel, two piece, with 1-inch vertical adjustment.

2. Sidewall Mounting: Chrome-plated steel, one piece, flat.

G. Sprinkler Guards:

1. Standard: UL 199.

2. Type: Wire cage with fastening device for attaching to sprinkler.

2.8 MANUAL CONTROL STATIONS

A. Listed in UL's "Fire Protection Equipment Directory" or FM Global's "Approval Guide" for hydraulic operation, with union, NPS 1/2 pipe nipple, and bronze ball valve.

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B. Include metal enclosure labeled "MANUAL CONTROL STATION," with operating instructions and cover held closed by breakable strut to prevent accidental opening.

2.9 PRESSURE GAUGES

A. Standard: UL 393.

B. Dial Size: 3-1/2- to 4-1/2-inch diameter.

C. Pressure Gauge Range: 0- to 250-psig minimum.

D. Label: Include "WATER" label on dial face.

PART 3 - EXECUTION

3.1 SERVICE-ENTRANCE PIPING

A. Connect sprinkler piping to water-service piping for service entrance to building. Comply with requirements for exterior piping in Section 211100 "Facility Fire-Suppression Water-Service

Piping" for exterior piping.

B. Install shutoff valve, backflow preventer, pressure gauge, drain, and other accessories indicated at connection to water-service piping.

C. Install shutoff valve, check valve, pressure gauge, and drain at connection to water service.

3.2 WATER-SUPPLY CONNECTIONS

A. Connect sprinkler piping to building's interior water-distribution piping. Comply with requirements for interior piping in Section 221116 "Domestic Water Piping."

B. Install shutoff valve, backflow preventer, pressure gauge, drain, and other accessories indicated at connection to water-distribution piping.

C. Install shutoff valve, check valve, pressure gauge, and drain at connection to water supply.

3.3 PIPING INSTALLATION

A. Locations and Arrangements: Drawing plans, schematics, and diagrams indicate general location and arrangement of piping. Install piping as indicated on approved working plans.

1. Deviations from approved working plans for piping require written approval from authorities having jurisdiction. File written approval with Architect before deviating from approved working plans.

2. Coordinate layout and installation of sprinklers with other construction that penetrates ceilings, including light fixtures, HVAC equipment, and partition assemblies.

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B. Piping Standard: Comply with NFPA 13 requirements for installation of sprinkler piping.

C. Install seismic restraints on piping. Comply with NFPA 13 requirements for seismic-restraint device materials and installation.

D. Use listed fittings to make changes in direction, branch takeoffs from mains, and reductions in pipe sizes.

E. Install unions adjacent to each valve in pipes NPS 2 and smaller.

F. Install flanges, flange adapters, or couplings for grooved-end piping on valves, apparatus, and equipment having NPS 2-1/2 and larger end connections.

G. Install "Inspector's Test Connections" in sprinkler system piping, complete with shutoff valve, and sized and located according to NFPA 13.

H. Install sprinkler piping with drains for complete system drainage.

I. Install sprinkler control valves, test assemblies, and drain risers adjacent to standpipes when sprinkler piping is connected to standpipes.

J. Install automatic (ball drip) drain valve at each check valve for fire-department connection, to drain piping between fire-department connection and check valve. Install drain piping to and spill over floor drain or to outside building.

K. Install alarm devices in piping systems.

L. Install hangers and supports for sprinkler system piping according to NFPA 13. Comply with requirements for hanger materials in NFPA 13. In seismic-rated areas, refer to Section 210548

"Vibration and Seismic Controls for Fire-Suppression Piping and Equipment."

M. Install pressure gauges on riser or feed main, at each sprinkler test connection, and at top of each standpipe. Include pressure gauges with connection not less than NPS 1/4 and with soft-metal seated globe valve, arranged for draining pipe between gauge and valve. Install gauges to permit removal and install where they are not subject to freezing.

N. Pressurize and check preaction sprinkler system piping.

O. Fill sprinkler system piping with water.

P. Install electric heating cables and pipe insulation on sprinkler piping in areas subject to freezing.

Comply with requirements for heating cables in Section 210533 "Heat Tracing for Fire-

Suppression Piping" and for piping insulation in Section 210700 "Fire-Suppression Systems

Insulation."

Q. Install sleeves for piping penetrations of walls, ceilings, and floors. Comply with requirements for sleeves specified in Section 210517 "Sleeves and Sleeve Seals for Fire-Suppression Piping."

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R. Install sleeve seals for piping penetrations of concrete walls and slabs. Comply with requirements for sleeve seals specified in Section 210517 "Sleeves and Sleeve Seals for Fire-

Suppression Piping."

S. Install escutcheons for piping penetrations of walls, ceilings, and floors. Comply with requirements for escutcheons specified in Section 210518 "Escutcheons for Fire-Suppression

Piping."

3.4 JOINT CONSTRUCTION

A. Install couplings, flanges, flanged fittings, unions, nipples, and transition and special fittings that have finish and pressure ratings same as or higher than system's pressure rating for aboveground applications unless otherwise indicated.

B. Install unions adjacent to each valve in pipes NPS 2 and smaller.

C. Install flanges, flange adapters, or couplings for grooved-end piping on valves, apparatus, and equipment having NPS 2-1/2 and larger end connections.

D. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.

E. Remove scale, slag, dirt, and debris from inside and outside of pipes, tubes, and fittings before assembly.

F. Flanged Joints: Select appropriate gasket material in size, type, and thickness suitable for water service. Join flanges with gasket and bolts according to ASME B31.9.

G. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows:

1. Apply appropriate tape or thread compound to external pipe threads.

2. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or damaged.

H. Twist-Locked Joints: Insert plain end of steel pipe into plain-end-pipe fitting. Rotate retainer lugs one-quarter turn or tighten retainer pin.

I. Steel-Piping, Pressure-Sealed Joints: Join steel pipe and steel pressure-seal fittings with tools recommended by fitting manufacturer.

J. Steel-Piping, Cut-Grooved Joints: Cut square-edge groove in end of pipe according to

AWWA C606. Assemble coupling with housing, gasket, lubricant, and bolts. Join steel pipe and grooved-end fittings according to AWWA C606 for steel-pipe joints.

K. Steel-Piping, Roll-Grooved Joints: Roll rounded-edge groove in end of pipe according to

AWWA C606. Assemble coupling with housing, gasket, lubricant, and bolts. Join steel pipe and grooved-end fittings according to AWWA C606 for steel-pipe grooved joints.

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L. Extruded-Tee Connections: Form tee in copper tube according to ASTM F2014. Use tool designed for copper tube; drill pilot hole, form collar for outlet, dimple tube to form seating stop, and braze branch tube into collar.

M. Dissimilar-Material Piping Joints: Make joints using adapters compatible with materials of both piping systems.

N. Plastic-Piping, Solvent-Cement Joints: Clean and dry joining surfaces. Join pipe and fittings according to the following:

1. Comply with ASTM F402 for safe-handling practice of cleaners, primers, and solvent cements. Apply primer.

2. CPVC Piping: Join according to ASTM D2846/D2846M Appendix.

3.5 INSTALLATION OF COVER SYSTEM FOR SPRINKLER PIPING

A. Install cover system, brackets, and cover components for sprinkler piping according to manufacturer's "Installation Manual" and NFPA 13 or NFPA 13R for supports.

3.6 VALVE AND SPECIALTIES INSTALLATION

A. Install listed fire-protection valves, trim and drain valves, specialty valves and trim, controls, and specialties according to NFPA 13 and authorities having jurisdiction.

B. Install listed fire-protection shutoff valves supervised open, located to control sources of water supply except from fire-department connections. Install permanent identification signs indicating portion of system controlled by each valve.

C. Install check valve in each water-supply connection. Install backflow preventers instead of check valves in potable-water-supply sources.

D. Specialty Valves:

1. Install valves in vertical position for proper direction of flow, in main supply to system.

2. Install alarm valves with bypass check valve and retarding chamber drain-line connection.

3. Install deluge valves in vertical position, in proper direction of flow, and in main supply to deluge system. Install trim sets for drain, priming level, alarm connections, ball drip valves, pressure gauges, priming chamber attachment, and fill-line attachment.

E. Air Vent:

1. Provide at least one air vent in each wet pipe sprinkler system in accordance with NFPA

13 requirements. Connect vent into top of fire sprinkler piping.

2. Provide dielectric union for dissimilar metals, ball or globe valve, and strainer upstream of automatic air vent.

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3.7 SPRINKLER INSTALLATION

A. Install sprinklers in suspended ceilings in center of acoustical ceiling panels.

B. Install dry-type sprinklers with water supply from heated space. Do not install pendent or sidewall, wet-type sprinklers in areas subject to freezing.

C. Install sprinklers into flexible, sprinkler hose fittings, and install hose into bracket on ceiling grid.

3.8 IDENTIFICATION

A. Install labeling and pipe markers on equipment and piping according to requirements in

NFPA 13.

B. Identify system components, wiring, cabling, and terminals. Comply with requirements for identification specified in Section 260553 "Identification for Electrical Systems."

3.9 FIELD QUALITY CONTROL

A. Perform the following tests and inspections:

1. Leak Test: After installation, charge systems and test for leaks. Repair leaks and retest until no leaks exist.

2. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and equipment.

3. Flush, test, and inspect sprinkler systems according to NFPA 13, "Systems Acceptance"

Chapter.

4. Energize circuits to electrical equipment and devices.

5. Coordinate with fire-alarm tests. Operate as required.

6. Coordinate with fire-pump tests. Operate as required.

7. Verify that equipment hose threads are same as local fire department equipment.

B. Sprinkler piping system will be considered defective if it does not pass tests and inspections.

C. Prepare test and inspection reports.

3.10 CLEANING

A. Clean dirt and debris from sprinklers.

B. Only sprinklers with their original factory finish are acceptable. Remove and replace any sprinklers that are painted or have any other finish than their original factory finish.

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3.11 PIPING SCHEDULE

A. Piping between Fire Department Connections and Check Valves: Galvanized, standard-weight steel pipe with threaded ends, cast-iron threaded fittings, and threaded joints.

B. Sprinkler specialty fittings may be used, downstream of control valves, instead of specified fittings.

C. Standard-pressure, wet-pipe sprinkler system, NPS 2 and smaller, shall be the following:

1. Standard weight black-steel pipe with threaded ends; uncoated, gray-iron threaded fittings; and threaded joints.

2. Standard weight, galvanized-steel pipe with threaded ends; galvanized, gray-iron threaded fittings; and threaded joints.

3. Standard weight, black-steel pipe with plain ends; uncoated, plain-end-pipe fittings; and twist-locked joints.

4. Standard weight, galvanized-steel pipe with plain ends; galvanized, plain-end-pipe fittings; and twist-locked joints.

5. Standard weight, black-steel pipe with cut grooved ends; uncoated, grooved-end fittings for steel piping; grooved-end-pipe couplings for steel piping; and grooved joints.

6. Standard weight, galvanized-steel pipe with cut-grooved ends; galvanized, grooved-end fittings for steel piping; grooved-end-pipe couplings for steel piping; and grooved joints.

7. Schedule 10 black-steel pipe with roll-grooved ends; uncoated, grooved-end fittings for steel piping; grooved-end-pipe couplings for steel piping; and grooved joints.

8. Schedule 10 black-steel pipe with plain ends; uncoated, plain-end-pipe fittings; and twist-locked joints.

9. Schedule 5 steel pipe; steel pressure-seal fittings; and pressure-sealed joints.

D. Standard-pressure, wet-pipe sprinkler system, NPS 2-1/2 to NPS 4.

1. Standard weight, black-steel pipe with threaded ends; uncoated, gray-iron threaded fittings; and threaded joints.

E. Standard-pressure, wet-pipe sprinkler system, NPS 5, shall be the following:

1. Standard weight black-steel pipe with threaded ends; uncoated, gray-iron threaded fittings; and threaded joints.

3.12 SPRINKLER SCHEDULE

A. Use sprinkler types in subparagraphs below for the following applications:

1. Rooms without Ceilings: Upright sprinklers.

2. Rooms with Suspended Ceilings: Pendent Sprinkler.

3. Wall Mounting: Sidewall sprinklers.

4. Spaces Subject to Freezing: To be approved by the CO.

B. Provide sprinkler types in subparagraphs below with finishes indicated.

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1. Concealed Sprinklers: Rough brass, with factory-painted white cover plate.

2. Flush Sprinklers: Bright chrome, with painted white escutcheon.

3. Recessed Sprinklers: Bright chrome, with bright chrome escutcheon.

4. Residential Sprinklers: Dull chrome.

5. Upright Pendent and Sidewall Sprinklers: Chrome plated in finished spaces exposed to view; rough bronze in unfinished spaces not exposed to view; wax coated where exposed to acids, chemicals, or other corrosive fumes.

END OF SECTION 211313

SOW_MingoFireProtection
211119 SF - Fire Department Connections
211313 SF - Wet-Pipe Sprinkler Systems

File details come from the government source that posted it. Updated .