A.03.17 24Q0004 Drawings.pdf
PDF 9 MB Posted
- Attached to
- LMA Coolers Fire Damaged Federal contract opportunity
- Solicitation number
- W912EF24Q0004
About this file
This document package provides drawings and specifications for fire damaged components at three hydroelectric powerhouse air coolers on the Lower Monumental Lock and Dam project. The solicitation seeks offers for furnishing new replacement parts including tubes, fins, water boxes, tube sheets, hardware and insulation. Bids are due by June 2023 under solicitation number W912EF24Q0004. The Army Corps of Engineers Walla Walla District is the contracting agency. The drawings depict piping, assembly details, dimensions and materials for twelve air coolers that circulate water through finned tubes to cool generator components at the Snake River project in Oregon, Washington and Idaho.
View the file
Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| B.08.02 Solicitation W912EF24Q0004 Amd 0002.pdf | ||
| B.08.03 Amend 0003_24Q0004 Cooler Pictures.pdf | ||
| B.08.02 Solicitation W912EF24Q0004 Amd 0003.pdf | ||
| B.08.03 Solicitation W912EF24Q0004 Amd 0002.pdf | ||
| B.08.03 Amend 0002_24Q0004 TechSpecs.pdf | ||
| B.08.03 Amend 0002_24Q0004 Summary of Changes.docx | DOCX document | |
| B.08.03 Amend 0002_24Q0004 Drawings.pdf | ||
| B.08.03 Amend 0001_24Q0004 TechSpecs.pdf | ||
| B.08.03 Amend 0001_ 24Q0004 Drawings.pdf | ||
| B.08.03 Solicitation W912EF24Q0004 Amd 0001.pdf | ||
| B.08.02 Solicitation W912EF24Q0004.pdf | ||
| A.02.12 24Q0004 TechSpecs-LMA Fire Damaged Coolers final.pdf |
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WALLA WALLA DISTRICT
FIRE DAMAGED COMPONENTS SUPPLY - COOLERS
POWERHOUSE
SNAKE RIVER OREGON, WASHINGTON AND IDAHO
LOWER MONUMENTAL LOCK AND DAM
W912EF23Q0045
JUNE 2023
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US Army Corps
U .S
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LOCATION MAP
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VICINITY MAP
NOT TO SCALE
LOCATION
PROJECT
MAP
SEE LOCATION
SPOKANE
OREGON
CLEARWATER R.
EUGENE
BOISE
P A
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WASHINGTON
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SEATTLE
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WALLA WALLA
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VANCOUVER
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Camp Wooten
R
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PULLMAN
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WASHINGTON
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CLARKSTON
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Umatilla
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Dayton
Almota
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MONUMENTAL
LOWER Dodge
DAM
W A
L L
A
NOT TO SCALE
SITE MAP
X
X
X
X
X
S N A K E
(L A K E S A C A J A W E A)
C o n s tr u c ti o n
38 10' 03.94''
41.8
U.P.RR.
X
X
B.N.
X
TO WINDUST PARK
R I V E R
FRANKLIN CO.
WALLA WALLA CO.
L o c a l G ri d N o rt h S o li d
FACILITY
JUVENILE FISH
PIPE
JFF OUTFALL
500 KV TRANSMISSION LINE
ACCESS ROAD
NORTH SHORE
LOWER MONUMENTAL DAM
(L A K E H E R B E R T G. W E S T)
NAVIGATION LOCK
TO EUREKA
S U
B S
T A T
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TO KAHLOTUS
LMSC-5
LMSC-1 LMSC
86'x675'
C.B.L.
Matthews
Lake EL.540.0
Lake EL.540.0
PT D 31+15.66
PT C 35+77.03
TMB 41+90.40
PT B 41+66.40
PT E 26+54.83
LMSC-3
LMSC-2
PT F 17+80.14
LMSC-4
C.B.L.
Lake EL. 440.0
R . 3
E .; T . 1
N
R . 3
E .; T . 1
N
FISH LADDER
SPILLWAY
POWERHOUSE
N N
N of Engineers
US Army Corps
SOLICITATION NO.:
CONTRACT NO.:
ISSUE DATE:
project documents within the scope of their employment as required by ER 1110-1-8152.
The initials or signatures and registration designations of individuals appear on these This project was designed by the Walla Walla District of the U.S. Army Corps of Engineers.
SUBMITTED BY:
SUBMITTED BY:
APPROVED BY:
WALLA WALLA DISTRICT
CHIEF OF DESIGN BRANCH
MARCUS PALMER, P.E.
WALLA WALLA DISTRICT
CHIEF OF MECHANICAL DESIGN SECTION
KEVIN RENSHAW, P.E.
WALLA WALLA DISTRICT
CHIEF OF ENGINEERING & CONST DIV.
DWAYNE WESTON, P.E.
O
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211A1640INSTRUCTIONS FOR INSTALLING GUSTIN-BACON COUPLINGSRM008
268A4725AIR COOLER PIPING ACCESSORIESRM007
112F291-2OUTLINE HYDRAULIC TURBINE DRIVEN GENERATORRM006
112F291-1OUTLINE HYDRAULIC TURBINE DRIVEN GENERATORRM005
268A4726INSULATION (FOR AIR COOLER PIPING)RM004
268A4719NOTES AND SPECIFICATIONS FOR AIR COOLER PIPINGRM003
757E650MAIN UNIT GENERATORS 1 THRU 3 ASSEMBLY HYDRAULIC TURBINE DRIVEN GENERATORRM002
757E291MAIN UNIT GENERATORS 1 THRU 3 SURFACE AIR COOLER PIPINGRM001
RESOURCE
LMP-1-3-12/8POWERHOUSE UNITS 1-3 STATOR AIR COOLERS DETAILSM-506
LMP-1-3-12/7POWERHOUSE UNITS 1-3 THRUST BEARING COOLER TUBE SPACER FRAME DETAILSM-505
LMP-1-3-12/6POWERHOUSE UNITS 1-3 THRUST BEARING COOLER FINNED TUBE DETAILSM-504
LMP-1-3-12/5POWERHOUSE UNITS 1-3 THRUST BEARING COOLER RETURN WATER BOX DETAILSM-503
LMP-1-3-12/4POWERHOUSE UNITS 1-3 THRUST BEARING COOLER HEADER WATER BOX DETAILSM-502
LMP-1-3-12/3POWERHOUSE UNITS 1-3 THRUST BEARING COOLER ASSEMBLY DETAILSM-501
LMP-1-3-12/2POWERHOUSE UNITS 1-3 STATOR AIR COOLERS AIR COOLER PIPINGM-102
LMP-1-3-12/1POWERHOUSE UNITS 1-3 STATOR AIR COOLERS PIPING TERMINATIONSM-101
MECHANICAL
LMP-1-0-1/31SHEET INDEXG-002
LMP-1-0-1/30COVER SHEET AND LOCATION MAPSG-001
GENERAL
INDEX
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9/
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R
6'-3"
"3
26'-8" R
28'-0"R
26'-9"
R
16'-1 1/2 " R
15'-0" TO CL
18'-6" TO CL
23°
1 1 /2
'-9
R8 3/4 "
7"
T
O C
L
1'-4 1/2 "
T
O C
L
/1
/1
" 2
6"
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2" FEMALE N.P.T.AIR COOLER HEADER DRAINP
SEE NOTE 1.CO2 SUPPLYN
1"
AIR COOLER DISCH.)
RELIEF VALVE (TOP OF LOOP
DISCH. FROM AIR & VACUUM
M COPPER TUBE
TYPE K
PLAIN END
1/2"
VENT HEADER
DISCH. FROM AIR COOLER
L
10"
THRUST BRG OIL COOLERS
SURFACE AIR COOLERS &
COMBINED WATER DISCH.
K
150LB ANSI STEEL FLANGE
8"WATER SUPPLY - SURFACE AIR COOLERSJ
3"-150LB. ANSI BRONZE FLANGEWATER SUPPLY - THRUST BRG OIL COOLERSH
OIL LEAKAGE FROM JACKSG
OIL SUPPLY TO JACKSF 3/4" FEMALE THD'D UNION
AIR SUPPLY TO BRAKESE
2-1/2"X2-1/2"X1-1/2" COPPER TEE
BRG HOUSING
OIL DRAIN - UPPER & LOWER GUIDE
D
2-1/2"-150LB ANSI BRONGE FLANGEOIL DRAIN - THRUST BRG HOUSINGC
OIL FILL - LOWER GUIDE BRG HOUSINGB
1-1/2" SOLDER TYPE UNIONS
HOUSINGS
COMBINED OIL FILL - THRUST & UPPER GUIDE BRG
A
G.E. CO. TERMINATIONSERVICELINE
150 GPMTHRUST BRG OIL COOLER
1200 GPMAIR COOLERS
MAX. REQUIRED FLOWSERVICE
WATER REQUIREMENTS 115% LOAD
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IN BARREL
PIPE SLEEVE
BARREL
CONCRETE
G.E. RADIAL ASSEM. LINE
EL LOWER MONUMENTAL 442.5'
PIPE TRENCH
AIR COOLER
J
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P K
M
L
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F C
A
G D
B
N
EL LOWER MONUMENTAL 442.0'
PIPE TRENCH
G.E. CO.
HOSE BY
OIL HOUSING
UPPER GUIDE BRG
FRAME
STATOR
COOLER
AIR
BARREL
CONCRETE
PLATES
LOWER COVER
PIPING)
DRAIN (PURCHASER'S
2-1/2" THRUST BRG OIL
GUIDE BRG'S
1-1/2" FROM
COPPER TEE
2-1/2"X2-1/2"X1-1/2"
VIEW AT "R" (F-6)
D
R
B
G
A E
H
L M
C F
N
EL LOWER MONUMENTAL 456.5'
EL LOWER MONUMENTAL 442.3'
A1
PARTIAL PLAN VIEW
3/16"=1'-0"SCALE:
A9
PARTIAL ELEVATION VIEW
3/8"=1'-0"SCALE:
CO2 PIPE SIZES TO BE DETERMINED BY CO2 MANUFACTURER.1.
GENERAL SHEET NOTES
O
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C
9/
1 1 /2
8"
'-1
/4 " A
P P R
O X
R
CL VENT HEADER
22'-11" APPROX. TO
T
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L O
F S
U P P L Y H
E A
D E
R
R
'-0 " T
O C
L O F
DI
SCH.
H
EADER
R
23'-3 1
/4 " TO CL
.7
.7
15°15°
.7
.7
15° 15°
23°
'-9
R
30°
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2' 0" 4' 0" 8' 0"0
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1/2" ELBOW
1/2" TEE
1/2" ELBOW
ELBOW
1/2" UNION
BAFFLE AT LEADS
BELOW TOP OF STATOR FRAME
CONCRETE WALL TO BE APPROX. 29"
ELEVATION OF VENT HEADER AROUND
4"X3"
AS BETWEEN COOLERS #4 & 9
BETWEEN COOLERS #3 & 10 SAME
DESCR. OF COUPLINGS & REDUCERS
UNIONS AS REQUIRED
6X5
1/2" ELBOW
COOLERS #8, 9 & 10
N.P.T. ADAPTER. TYP FOR
ELBOW & 1/2"CX3/4" MALE
GATE VALVE, UNION, UNION
B.W. REDUCER
4X3 CONC.
1/2" UNION ELBOW
COUPLINGS
4" GROOVED-TYPE
BAFFLE
1/2" ELBOW
COUPLINGS
4" GROOVED-TYPE
SPACED AS SHOWN
12 COOLERS
REDUCER
5X4 CONC. B.W.
COUPLINGS
5" GROOVED-TYPE
REDUCER
6X5 CONC. B.W.
5X4
COUPLINGS
6" GROOVED-TYPE
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DISCHARGE
HEADER DRAIN
1/2" VENT HEADER DISCH.
& VACUUM VALVE
1" DISCH. FROM AIR
CL #1
C L #2
C L
C L
CL #6
CL #7
C L #8
C L
C L
C L #1
CL #1
C L #5
COOLER NO.
G.E. RADIAL ASSEMBLY LINE
PIPE INSULATION RM003.2.
ALL PIPE, VALVES & FITTINGS SHOWN ON THIS DWG & DWG RM003.1.
GENERAL NOTES
#8 OF DWG RM003.
FOR INSTRUCTIONS PERTAINING TO FIELD & SHOP GALVANIZING, SEE NOTE 10.
OF THESE LINES ARE TO BE BRASS & COPPER. SEE NOTE #4 OF DWG RM003.
COOLER DRAINS & 1" DISCHARGE FROM AIR & VACUUM RELEASE VALVE. ALL
HEADER, VENT CONNECTIONS TO COOLERS, DISCH. FROM VENT HEADER,
A SUFFICIENT QTY. OF STRAIGHT PIPE FOR FIELD FABRICATION OF 1/2" VENT
FABRICATOR TO FURNISH ALL THREADED NIPPLES, VALVES & FITTINGS, PLUS 9.
RM008.
FOR INSTRUCTIONS FOR INSTALLING GROOVED-TYPE COUPLINGS, SEE 8.
LOCATE TO SUIT AT ASM.
ALL SUPPORTS WILL BE FURNISHED BY THE G.E. CO. SEE DWG RM007. 7.
THAN DIMENSION TO ALLOW FOR FIELD ADJUSTMENT.
FABRICATE SUPPLY & DISCHARGE NOZZLES ON EACH COOLER 3" LONGER 6.
RM003.
FOR SPECIFICATIONS, LIMITS & NOTES PERTAINING TO THIS DWG SEE - 5.
GENERATOR OUTLINE - RM005 & RM0064.
AIR COOLER OUTLINE - M-506.3.
MAX. WATER TEMP. = 24°C.2.
MAX. FLOW = 1200 GPM1.
GENERAL SHEET NOTES
A5
AIR COOLER PIPING
1/4"=1'-0"SCALE:
O
FF
IC
E
C
9/
(9")
(6
/2
(1
/2
(3")
A N
S I
D
F
IN
A L
F
IR
E D
A M
A G
E D
C O
M P
O N
E N
T S
S U
P P
L Y
C
O O
L E
R S
P O
W E
R H
O U
S E
S N
A K
E R
IV
E
R O
R E
G O
N
W A
S H
IN
G
T O
N A
N D
I D
A H
O
L O
W E
R M
O N
U M
E N
T A
L L
O C
K A
N D
D A
M
W
E F
Q
J U
N E
L L
A W
A L
L A
W
A S
H
IN
G T
O N
N
R
D A
V E
W A
L L
A W
A L
L A
D
IS
T R
E N
O
K E
V
IN
R E
N S
H A
W P
.E
A S
S E
M B
L Y
D E
T A
IL
S
U N
IT
S
-3
T H
R U
S T
B E
A R
IN
G
C O
O L
E R
P O
W E
R H
O U
S E
M-501
R
F U
J A
N
D K
L O
E W
P -1
-3 -1
B A
L L
A
E C
S c re e n
F u ll
S iz e .d s c ri p t
P D
A
E C p d f.
p lt c fg
:3
:2
A
M
/9 /2
L M
\L M
M -5
X X
X .d g n
6" 1' 0" 2' 0"0 3" 6" 1' 0"0 3" 6" 1' 0"0
6" 1' 0" 2' 0"0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A
B
C
D
E
F
G
H
J
K
L
M
N
P
S U
B M
IT
T
E D
B Y
C H
E C
K E
D B
Y
D R
A W
N B
Y
D E
S
IG
N E
D B
Y
C O
N T
R A
C T
N O
S O
L
IC
IT
A
T
IO
N N
O
IS
S
U E
D A
T E
S I Z
E
M A
R K
D E
S C
R
IP
T
IO
N D
A T
E
SHEET ID
®of Engineers
US Army Corps
U .S
A
R M
Y C
O R
P S
O F
E N
G
IN
E E
R S
SPLIT LOCK WASHER, TYP 4 PLACES PER COOLER.
WITH 1/2 -13 UNC HEX HEAD BOLT AND
ATTACH TUBE SPACER FRAME TO TUBE SHEET
PIPING DETAILS
SEE NOTE 4 FOR
2 5
THREAD SEALANT. TYP 8 PLACES
INSTALL WITH MEDIUM STRENGTH
SQUARE HEAD, PIPE PLUG.
INSTALL 1/2 NPT STAINLESS STEEL,
THREAD SEALANT. TYP 52 PLACES
INSTALL WITH MEDIUM STRENGTH
CAP SCREW AND SPLIT LOCK WASHER.
SHEET WITH 1/2 -13 UNC HEX HEAD
ATTACH WATER BOX TO TUBE
3/16
TYP
3/16
TYP
FIELD WELD (TYP.)
CUT PIPING TO LENGTH AND
AND ROUTING IN FIELD,
VERIFY FLANGE SPACING
INSTALL ALL STAINLESS STEEL FASTENERS WITH ANTI GALLING COMPOUND. 6.
SEE SPECIFICATION SECTION 42 13 19.00 26 FOR FASTENER SPECIFICATIONS.5.
WILL ADJUST INLET AND OUTLETS DURING INSTALLATION.
EXACT DIMENSIONS OF PIPING ARRANGEMENT ARE NOT KNOWN. PROJECT 4.
QUANTITIES LISTED ARE FOR ONE COMPLETE ASSEMBLY. 3.
SPECIFICATION SECTION 42 13 19.00 26 FOR MORE DETAILS.
ALL CARBON STEEL PARTS TO BE CLEANED AND PAINTED. SEE 2.
SECTION 42 13 19.00 26 FOR MORE DETAILS.
EACH COIL ASSEMBLY TO BE HYDROSTATICALLY TESTED. SEE SPECIFICATION 1.
GENERAL SHEET NOTES
PARTS LIST
DESCRIPTIONPART NUMBERQTYITEM
HEADER WATER BOX2-121
HEADER GASKET2-222
RETURN WATER BOX3-123
RETURN GASKET3-224
TUBE SHEET4-145
FINNED TUBE INNER4-2246
FINNED TUBE OUTER4-3247
TUBE SPACER FRAME5-128
SHEET
M-502
M-502
M-503
M-503
M-504
M-504
M-504
M-505
A1
THRUST BEARING COOLER ASSEMBLY
1"=1'-0"SCALE:
A12
SECTION AT FRAME
3"=1'-0"SCALE:
A16
SECTION AT WATER BOX
3"=1'-0"SCALE:
J12
ELEVATION: SUPPLY-RETURN PIPING
1 1/2"=1'-0"SCALE:
M-501
A12
M-501
A16 M-501
J12
O
FF
IC
E
C
9/
Y
P
/4
3 1/2 " TYPTYP
2 1/4 "
/4
T Y
P T
Y P
/4
4 1/2 "1 3/4 "
2 1/4 "
1 3/4 " 2"3"
/4
8"
/2
/2
T Y
P
/8
T Y
P
/4
T Y
P
/2
TYP
5/8 "
TYP
1"
TYP
1 1/2 "
8"
/2
A N
S I
D
F
IN
A L
F
IR
E D
A M
A G
E D
C O
M P
O N
E N
T S
S U
P P
L Y
C
O O
L E
R S
P O
W E
R H
O U
S E
S N
A K
E R
IV
E
R O
R E
G O
N
W A
S H
IN
G
T O
N A
N D
I D
A H
O
L O
W E
R M
O N
U M
E N
T A
L L
O C
K A
N D
D A
M
W
E F
Q
J U
N E
L L
A W
A L
L A
W
A S
H
IN
G T
O N
N
R
D A
V E
W A
L L
A W
A L
L A
D
IS
T R
E N
O
K E
V
IN
R E
N S
H A
W P
.E
H E
A D
E R
W A
T E
R B
O X
D E
T A
IL
S
U N
IT
S
-3
T H
R U
S T
B E
A R
IN
G
C O
O L
E R
P O
W E
R H
O U
S E
M-502
R
F U
J A
N
D K
L O
E W
P -1
-3 -1
/4
B A
L L
A
E C
S c re e n
F u ll
S iz e .d s c ri p t
P D
A
E C p d f.
p lt c fg
:3
:5
A
M
/9 /2
L M
\L M
M -5
X X
X .d g n
3" 6" 1' 0"0 3" 6" 1' 0"0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A
B
C
D
E
F
G
H
J
K
L
M
N
P
S U
B M
IT
T
E D
B Y
C H
E C
K E
D B
Y
D R
A W
N B
Y
D E
S
IG
N E
D B
Y
C O
N T
R A
C T
N O
S O
L
IC
IT
A
T
IO
N N
O
IS
S
U E
D A
T E
S I Z
E
M A
R K
D E
S C
R
IP
T
IO
N D
A T
E
SHEET ID
®of Engineers
US Army Corps
U .S
A
R M
Y C
O R
P S
O F
E N
G
IN
E E
R S
ALLOWABLE
PROCESS IS
TO MACHINING
CORNERS DUE
RADIUS IN
MOUNTING HOLES.
TO MATCH EXISTING
LOCATION AND SPACING
PLACES. FIELD VERIFY
3/4" DIA. THRU HOLE. TYP 2
TYPICAL 4 PLACES.
DRILL THRU AND TAP 1/2 NPT.
TYPICAL 52 PLACES.
9/16" DIA. THRU HOLE.
2" DIAMETER TYPICAL
TOP
FRONTSIDEBACK
MATERIAL: ASTM A240. UNS 30400
1 - REQUIRED OPPOSITE HAND
1 - REQUIRED AS SHOWN.
NOTE:
1/16" THICK
HEADER WATER BOX
MATCH PART 2-1
CUT GASKET TO
DUROMETER HARDNESS SHORE 70A
MATERIAL: NBR RUBBER
2 - REQUIRED
NOTE:
SUPPLY AND RETURN PIPING IS A SEPARATE PART AND NOT SHOWN.4.
NOTED OTHERWISE.
SURFACE FINISH ON MACHINED PARTS SHALL BE 125 MICROINCH UNLESS 3.
LINEAR TOLERANCES SHALL BE ±1/32".2.
BREAK ALL CORNERS AND EDGES.1.
GENERAL SHEET NOTES
A10
2-1 HEADER WATER BOX
3"=1'-0"SCALE:
A5
2-2 HEADER GASKET
3"=1'-0"SCALE:
O
FF
IC
E
C
9/
Y
P
/4
3 1/2 " TYP TYP
2 1/4 "
T
Y P
T Y
P
/4
4 1/2 "1 3/4 "
2 1/4 "
1 3/4 "
T Y
P
/8
T Y
P
/4
T Y
P
/2
TYP
5/8 "
TYP
1"
TYP
1 1/2 "
8"
/2
8"
/2
A N
S I
D
F
IN
A L
F
IR
E D
A M
A G
E D
C O
M P
O N
E N
T S
S U
P P
L Y
C
O O
L E
R S
P O
W E
R H
O U
S E
S N
A K
E R
IV
E
R O
R E
G O
N
W A
S H
IN
G
T O
N A
N D
I D
A H
O
L O
W E
R M
O N
U M
E N
T A
L L
O C
K A
N D
D A
M
W
E F
Q
J U
N E
L L
A W
A L
L A
W
A S
H
IN
G T
O N
N
R
D A
V E
W A
L L
A W
A L
L A
D
IS
T R
E N
O
K E
V
IN
R E
N S
H A
W P
.E
R E
T U
R N
W A
T E
R B
O X
D E
T A
IL
S
U N
IT
S
-3
T H
R U
S T
B E
A R
IN
G
C O
O L
E R
P O
W E
R H
O U
S E
M-503
R
F U
J A
N
D K
L O
E W
P -1
-3 -1
/5
B A
L L
A
E C
S c re e n
F u ll
S iz e .d s c ri p t
P D
A
E C p d f.
p lt c fg
:3
:1
A
M
/9 /2
L M
\L M
M -5
X X
X .d g n
3" 6" 1' 0"0 3" 6" 1' 0"0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A
B
C
D
E
F
G
H
J
K
L
M
N
P
S U
B M
IT
T
E D
B Y
C H
E C
K E
D B
Y
D R
A W
N B
Y
D E
S
IG
N E
D B
Y
C O
N T
R A
C T
N O
S O
L
IC
IT
A
T
IO
N N
O
IS
S
U E
D A
T E
S I Z
E
M A
R K
D E
S C
R
IP
T
IO
N D
A T
E
SHEET ID
®of Engineers
US Army Corps
U .S
A
R M
Y C
O R
P S
O F
E N
G
IN
E E
R S
TYPICAL
ALLOWABLE.
PROCESS IS
TO MACHINING
CORNERS DUE
RADIUS IN
TYPICAL 52 PLACES.
9/16" DIA. THRU HOLE.
FRONTSIDEBACK
MATERIAL: ASTM A240. UNS 30400
2 - REQUIRED
NOTE:
TYPICAL 4 PLACES.
DRILL THRU AND TAP 1/2 NPT.
1/16" THICK
HEADER WATER BOX
MATCH PART 3-1
CUT GASKET TO
DUROMETER HARDNESS SHORE 70A
MATERIAL: NBR RUBBER
2 - REQUIRED
NOTE:
NOTED OTHERWISE.
SURFACE FINISH ON MACHINED PARTS SHALL BE 125 MICROINCH UNLESS 3.
LINEAR TOLERANCES SHALL BE ±1/32".2.
BREAK ALL CORNERS AND EDGES.1.
GENERAL SHEET NOTES
A10
3-1 RETURN WATER BOX
3"=1'-0"SCALE:
A5
3-2 RETURN GASKET
3"=1'-0"SCALE:
O
FF
IC
E
C
9/
SEE NOTE 2
TYP BOTH SIDES
1/16" X 45° CHAMFER,
1"
/2
/1
/8
11/16 " TYP
/1
T Y
P
1 1/2 " TYP1 1/16 " TYP
8 1/8 "
T Y
P
/8
/8
TYP
2 5/8 "
2 3/4 "
4 1/2 "
1 13/16 "
/8
/4
ARC LENGTH
RADI
US
/2 T
Y P
A N
S I
D
F
IN
A L
F
IR
E D
A M
A G
E D
C O
M P
O N
E N
T S
S U
P P
L Y
C
O O
L E
R S
P O
W E
R H
O U
S E
S N
A K
E R
IV
E
R O
R E
G O
N
W A
S H
IN
G
T O
N A
N D
I D
A H
O
L O
W E
R M
O N
U M
E N
T A
L L
O C
K A
N D
D A
M
W
E F
Q
J U
N E
L L
A W
A L
L A
W
A S
H
IN
G T
O N
N
R
D A
V E
W A
L L
A W
A L
L A
D
IS
T R
E N
O
K E
V
IN
R E
N S
H A
W P
.E
F
IN
N E
D T
U B
E D
E T
A
IL
S
U N
IT
S
-3
T H
R U
S T
B E
A R
IN
G
C O
O L
E R
P O
W E
R H
O U
S E
M-504
R
F U
J A
N
D K
L O
E W
P -1
-3 -1
/6
B A
L L
A
E C
S c re e n
F u ll
S iz e .d s c ri p t
P D
A
E C p d f.
p lt c fg
:3
:2
A
M
/9 /2
L M
\L M
M -5
X X
X .d g n
3" 6" 1' 0"0
MATERIAL: ASTM-B171 ALLOY C46400
2 - REQUIRED OPPOSITE HAND
2 - REQUIRED AS SHOWN
NOTE:
SEE NOTE 1.
UNC-2B, 1/2" DEEP.
DRILL AND TAP 1/2 -13
TYP 52 PLACES
UNC-2B, 3/4" DEEP.
DRILL AND TAP 1/2 -13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A
B
C
D
E
F
G
H
J
K
L
M
N
P
S U
B M
IT
T
E D
B Y
C H
E C
K E
D B
Y
D R
A W
N B
Y
D E
S
IG
N E
D B
Y
C O
N T
R A
C T
N O
S O
L
IC
IT
A
T
IO
N N
O
IS
S
U E
D A
T E
S I Z
E
M A
R K
D E
S C
R
IP
T
IO
N D
A T
E
SHEET ID
®of Engineers
US Army Corps
U .S
A
R M
Y C
O R
P S
O F
E N
G
IN
E E
R S
SEE SPECIFICATION
FINS - EXTRUDED ALUMINUM,
C70600 TEMPER 061
MATERIAL: TUBES-ASTM-B111 ALLOY
NOTE:
TUBE DETAILS
PART RADIUS ARC LENGTH
4-2 TUBE INNER 75 1/4" 205"
4-3 TUBE OUTER 77 7/8" 212"
NO. REQ'D
4-1 TUBE SHEET
4-1 TUBE SHEET
TYP 12 PLACES
4-2 FINNED TUB INNER,
TYP 12 PLACES
4-3 FINNED TUB OUTER,
INTO TUBE SHEET
EXPAND TUBE END
1 - REQUIRED OPPOSITE HAND
1 - REQUIRED AS SHOWN
NOTE:
NOTED OTHERWISE.
SURFACE FINISH ON MACHINED PARTS SHALL BE 125 MICROINCH UNLESS 5.
LINEAR TOLERANCES SHALL BE ±1/32".4.
BREAK ALL CORNERS AND EDGES.3.
SIZE.
CONTRACTOR TO DETERMINE BORE DIAMETER TO FIT THE SELECTED TUBE 2.
SECURING TO TUBE SPACER FRAME.
1/2 -13 UNC THREADED HOLES ON HEADER SHEET TUBE ONLY FOR 1.
GENERAL SHEET NOTES
A11
DETAIL: 4-1 TUBE SHEET
3"=1'-0"SCALE:
J17
SECTION: TUBE SHEET
1"=1" FULL SIZESCALE:
A1
DETAIL: FINNED TUBE DETAILS
SCALE: NTS
H3
DETAIL: FINNED TUBE ASSEMBLY
1"=1'-0"SCALE:
M-504
J17
O
FF
IC
E
C
9/
TYP
2 3/8 "
TYP
1 1/2 "
8"
4 1/2 " 1 3/4 "
/1
/1
T
Y P
/8
/4
/8
R
E F
2 11/16 "
/1
R
E F
T
Y P
/8
R
E F
T
Y P
4 SPACES @ 38.25° = 153°
6'- 9/16 "
R
6'-8 9/16 "
R 1 1/4 "
2 1/2 "
/8
A N
S I
D
F
IN
A L
F
IR
E D
A M
A G
E D
C O
M P
O N
E N
T S
S U
P P
L Y
C
O O
L E
R S
P O
W E
R H
O U
S E
S N
A K
E R
IV
E
R O
R E
G O
N
W A
S H
IN
G
T O
N A
N D
I D
A H
O
L O
W E
R M
O N
U M
E N
T A
L L
O C
K A
N D
D A
M
W
E F
Q
J U
N E
L L
A W
A L
L A
W
A S
H
IN
G T
O N
N
R
D A
V E
W A
L L
A W
A L
L A
D
IS
T R
E N
O
K E
V
IN
R E
N S
H A
W P
.E
T U
B E
S P
A C
E R
F R
A M
E D
E T
A
IL
S
U N
IT
S
-3
T H
R U
S T
B E
A R
IN
G
C O
O L
E R
P O
W E
R H
O U
S E
M-505
R
F U
J A
N
D K
L O
E W
P -1
-3 -1
/7
B A
L L
A
E C
S c re e n
F u ll
S iz e .d s c ri p t
P D
A
E C p d f.
p lt c fg
:3
:4
A
M
/9 /2
L M
\L M
M -5
X X
X .d g n
6" 1' 0" 2' 0"0 3" 6" 1' 0"0 3" 6" 1' 0"0
1 1/2" 3" 6"0
TYP 4 PLACES
9/16" DIA THRU HOLE.
TYP 4 PLACES
2"X2"X1/4" ANGLE.
FLAT BAR
TYP ALL VERTICAL ALL
1 1/4"X1/4" FLAT BAR.
LENGTH OF COOLER
3/8" PLATE. RUNS FULL
3/16
3/16
TYP
3/16
3/16
TYP
3/16
3/16
TYP
TYP 4 PLACES
1 3/16"X1 1/4"X1 1/4" BAR.
1 1/4" LONG, TYP
2" SCH 40 PIPE
TYP TOP AND BOTTOM
1 3/8"X1 1/4"X8" BAR.
3/16
TYP
3/16
TYP
3/16
3/16
TYP
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A
B
C
D
E
F
G
H
J
K
L
M
N
P
S U
B M
IT
T
E D
B Y
C H
E C
K E
D B
Y
D R
A W
N B
Y
D E
S
IG
N E
D B
Y
C O
N T
R A
C T
N O
S O
L
IC
IT
A
T
IO
N N
O
IS
S
U E
D A
T E
S I Z
E
M A
R K
D E
S C
R
IP
T
IO
N D
A T
E
SHEET ID
®of Engineers
US Army Corps
U .S
A
R M
Y C
O R
P S
O F
E N
G
IN
E E
R S
BASED ON THE EXISTING COOLERS.
LOCATION FOR MOUNTING HOLES
CONTRACTOR SHALL DETERMINE
MATERIAL: ASTM A36
1 - REQUIRED OPPOSITE HAND
1 - REQUIRED AS SHOWN
NOTE:
FRONT
PLAN
LIFTING LUG. TYP
UNC-2B, 3/4" DEEP. FOR
DRILL AND TAP 3/4 -10
3/16
TYP
3/16
3/16
TYP
ROTATED FOR CLARITY
NOTE:
SEE SPECIFATIONS FOR WELDING AND PAINTING REQUIREMENTS.1.
GENERAL SHEET NOTES
A10
5-1 TUBE SPACER FRAME
1"=1'-0"SCALE:
A6
ELEVATION VIEW
3"=1'-0"SCALE:
A2
SECTION VIEW
3"=1'-0"SCALE:
L11
DETAIL 1
6"=1'-0"SCALE:
M-505
A2
M-505
A6
M-505
L11
O
FF
IC
E
C
9/
/4
/2
/4
/4
/4
3 1/8 "
7'-6 3/8 "
8 3/8 "
1/2 "
6'-8" CORE
2" (REF)8"
1/2 "
/4
/4
8"
/2
/1
/8
/4
/2
/2
/2
C O
R E
/4
1/4 "
1 11/16 "
/2
/4
4 1/8 "
/4
1'-5"
2 1/4 "
/4
/2
/4
/4
/4
3 1/8 "
7'-6 3/8 "
8 3/8 "
1/2 "
6'-8" CORE
2" (REF)8"
1/2 "
/4
/4
8"
/2
/1
/8
/4
/2
/2
/2
C O
R E
/4
1/4 "
1 11/16 "
/2
/4
4 1/8 "
/4
1'-5"
2 1/4 "
A N
S I
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IN
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IR
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L A
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A W
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D E
T A
IL
S
U N
IT
S
-3
S T
A T
O R
A
IR
C O
O L
E R
S
P O
W E
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M-506
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F U
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D K
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P -1
-3 -1
/8
B A
L L
A
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A
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L M
\L M
M -5
X X
X .d g n
1950 KWHEAT EXCHANGED
9 FWG0.5 IWGPRESSURE DROP
6.1 FPS750 FPMVELOCITY
TWOONENUMBER OF PASSES
86.3°F104°FTEMPERATURE OUT
72.2°F164.6°FTEMPERATURE IN
1140 GPM101627 SCFMTOTAL FLUID ENTERING
WATERAIRFLUID CIRCULATED
TUBE SIDEFIN SIDE
3/4" NPT TAPN-2
3 STD VITAULIC GROOVEN-1
NOZZLE SIZES
COPPERFINS
J.M. 107GASKETS
ASTM-111-706TUBES
MUNTZTUBESHEETS
STEELCOVERS
STEELNOZZLES
STEELWATERBOXES
MATERIALS
--CODE
--STRESS RELIEF
--X-RAY
--CORR. ALLOW.
100°F200°FDESIGN TEMPERATURE
75 PSIG-TEST PRESSURE
50 PSIG-DESIGN PRESSURE
TUBESFINS
DESIGN CONDITIONS
1105#WEIGHT - UNIT FLOODED
LBS.UNIT
1035#WEIGHT
0.008" THK. PLATE ~ 15 FPI ~ FLATFINS
47 @ 5/8 O.D. 18 A. BWG 80" B.T.S. LG.TUBES
2NO. PASSES TUBES
1NO. PASSES FINS
-TOTAL
1292 FT2SURFACE EACH
"L"-UNITTYPE
24/80-R-32SIZE NO.
6" 1' 0" 2' 0"0
6" 1' 0" 2' 0"0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
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SHEET ID
®of Engineers
US Army Corps
U .S
A
R M
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P S
O F
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IN
E E
R S
3/4 - 10 UNC LEVELING BOLTS
VENT
(N-2)
FLUSH WITH EACH OTHER
THESE SURFACES NOT NECESSARYILY
FLUSH WITH EACH OTHER
THESE SURFACES NOT NECESSARYILY LIFTING
EACH LUG FOR
1 1/8" DIA. HOLE
N A
M E
P L
A T
E
DRAIN
(N-2)
N-1
N-1
INLET
OUTLET
F L
O W
A
IR
B O
T T
O M
T O
P
3/4 - 10 UNC LEVELING BOLTS
VENT
(N-2)
FLUSH WITH EACH OTHER
THESE SURFACES NOT NECESSARYILY
FLUSH WITH EACH OTHER
THESE SURFACES NOT NECESSARYILY LIFTING
EACH LUG FOR
1 1/8" DIA. HOLE
N A
M E
P L
A T
E
DRAIN
(N-2)
N-1
N-1
INLET
OUTLET
F L
O W
A
IR
B O
T T
O M
T O
P
DOCUMENTED.
THE ASME CODE AND RECORDS OF THE WELDING WILL NOT BE
THIS UNIT IS NOT ASME CODE STAMPED. WELDS ARE NOT DESIGNED PER 8.
ALL WELDING WILL BE PERFORMED BY ASME CODE QUALIFIED WELDERS.7.
FINAL COOLER PERFORMACE DATA:6.
WATER PRESSURE TEST AT 75 PSI FOR ONE HOUR.5.
NECESSARY BY PERFEX.
SURFACES MAY BE TOUCHED UP WITH ZINC RICH CHROMATE, IF DEEMED
ALL GASKET SURFACES MAY BE LOCALLY GROUND & ALL GALVANIZED 4.
ALL HARDWARE WILL BE HOT DIP GALVANIZED.3.
ALL STEEL PARTS WILL BE HOT DIP GALVANIZED.2.
ALL VENTS AND DRAINS PLUGGED.1.
GENERAL SHEET NOTES
A4
DETAIL: RIGHT HAND AIR COOLER
1 1/2"=1'-0"SCALE:
H4
DETAIL: LEFT HAND AIR COOLER
1 1/2"=1'-0"SCALE:
O
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D A
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A W
A L
L A
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W A
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A W
A L
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