012647412-N0010426QXA34-DWG-3-31-26.pdf

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Attached to: CABLE ASSEMBLY, SPEC
Solicitation number: N0010426QXA34
Issued by: Department of the Navy Naval Supply Systems Command

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These markings were applied by NSEDR on 13-FEB-2015 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

DISTRIBUTION STATEMENT D: Distribution authorized to DoD and DoD contractors only; Critical Technology. Other U.S. requests for this document shall be referred to Naval Undersea Warfare Center, Keyport Division.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C. Sec. 2841 et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App 2401, et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate per the provisions of OPNAVINST 5510.161.

DESTRUCTION NOTICE: This document may be destroyed by any means that will prevent disclosure of contents or reconstruction of the document.

5727489, 53711, FN, R, 0001, 0001

These markings were applied by NSEDR on 13-FEB-2015 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

DESTRUCTION NOTICE: This document may be destroyed by any means that will prevent disclosure of contents or reconstruction of the document.

5727489, 53711, FN, R, 0001, 0001

CHARACTERISTICS:

SPECIAL ENVIRONMENTAL REQUIREMENTS:

3.1 THE MATED (5727489) PLUG-TO-RECEPTACLE COMBINATION SHALL BE CAPABLE

OF OPERATION IN THE FOLLOWING ENVIRONMENT: SIMULTANEOUS

FOR PURPOSES OF FAIL-SAFE OPERATION, ALL RECEPTACLES

SHALL BE CAPABLE OF WITHSTANDING THE ENVIRONMENT OF

NOTE 3.1 IN AN OPEN-FACE CONDITION, WITHOUT STRUCTURAL FAILURE.

3.2

4. CONSTRUCTION:

4.1

4.2 4.3 4.4

4.5

4.6

RECEPTACLE/PLUG INTERMATEABILITY: REQUIRED FOR ALL SOURCES.5.

MARKING:6

DATE CODE (YEAR-WEEK)

SEE TABLES AND FOR DASH NUMBERS

NAVSEA PART NO.

NAVSEA CAGE CODE

.000

.529

.435

.316

.123

-.075

-.258

-.425

-.508

-.536

-.508

-.425

-.258

-.075

.123

Z a b c d e

.000

.316

.435

.529

.267

.225

-.043

-.295

-.358

-.379

-.358

-.295

-.043

.225

CAVITY

LETTER

CAVITY

SIZE

CAVITY

LETTER

CAVITY

SIZE

LOCATION BSC LOCATION BSC

X AXIS X AXIS Y AXIS Y AXIS

CONFIGURATION 25-28

3 SIZE 08 CONTACTS

6 SIZE 12 CONTACTS

14 SIZE 16 CONTACTS

5 SIZE 20 CONTACTS

10.

11.

TABLE III

2.1

2.2

2.3 2.4

4.7

MANUFACTURERS NAME OR SYMBOL

IDENTIFICATION OF THE APPROVED SOURCE(S) OF SUPPLY HEREON IS

NOT TO BE CONSTRUED AS A GUARANTEE OF PRESENT OR CONTINUED AVAILABILITY

AS A SOURCE OF SUPPLY FOR THE ITEM(S) DESCRIBED ON THIS DRAWING.

.087

.266

.432

.494

.530

.440

.325

.172

-.172

-.325

-.440

-.530

-.494

-.432

-.266

-.087

.277

.214

.242

.129

-.223

PERFORMANCE: IN ACCORDANCE WITH MIL-DTL-38999, SERIES REQUIREMENTS SECTION,

EXCEPT TO INCLUDE OPERATION PER THE CONDITIONS AND

REQUIREMENTS OF NOTE 3 HEREIN.

-.129

-.242

-.214

-.277

53711-5727490-X XXXX XXXX

4.8

QUALIFICATION TESTING: THE FOLLOWING QUALIFICATION TESTS SHALL BE

CONDUCTED ON AT LEAST TWO OF EACH CONNECTOR SHELL SIZE:

VISUAL AND MECHANICAL INSPECTION, IN ACCORDANCE WITH MIL-DTL-38999, PARA 4.5.1, TO 5727490 REQUIREMENTS.

AIR LEAKAGE, IN ACCORDANCE WITH MIL-DTL-38999, PARA 4.5.5.

THERMAL SHOCK, IN ACCORDANCE WITH MIL-DTL-38999, PARA 4.5.3.

7.1 7.2 7.3 7.4 7.5

A. REPLACE ALL O-RINGS.

THE FOLLOWING INFORMATION SHALL BE PERMANENTLY METAL STAMPED OR ETCHED IN

ACCORDANCE WITH MIL-STD-1285, USING .047±.015 HIGH CHARACTERS IN LOCATION SHOWN:

MOUNT RECEPTACLE ON APPROPRIATE SEALED BOX OR SURFACE.

MATE PLUG-RECEPTACLE COMBINATIONS TO THE NORMAL FULLY ENGAGED POSITION.

INSTALL SUITABLE PRESSURE CAP ON THE PLUG REAR ACCESSORY THREAD, TO PROVIDE A PRESSURE SEAL.

INSERT COMPLETE ASSEMBLIES IN SUITABLE PRESSURE VESSEL, FILL VESSEL WITH INERT FLUID AND SEAL.

ELEVATE TEMPERATURE OF FLUID IN VESSEL TO 295° F MINIMUM AT A RATE OF APPROXIMATELY 30° F PER MINUTE

SHELLS AND COUPLING RINGS: CORROSION RESISTANT STEEL, TYPE 316L,

321 OR 347 PASSIVATED IN ACCORDANCE WITH ASTM A967.

INSERT: HERMETIC SEAL IN ACCORDANCE WITH MIL-DTL-38999.

INTERFACIAL SEAL: HIGH TEMPERATURE FLUOROSILICONE.

CONTACTS: NICKEL-IRON ALLOY 52, OR EQUIVALENT, WITH FINISH OF 0.000050 MIN

GOLD IN ACCORDANCE WITH ASTM B488, TYPE 3, HARDNESS C OR D, OVER SUITABLE UNDERPLATE.

O-RINGS: VITON IN ACCORDANCE WITH SAE-AMS7276 OR SAE-AMS7259, ALL O-RINGS SHALL BE REPLACEABLE WITHOUT SUSCEPTIBILITY FOR DAMAGE TO CONNECTOR, CONTACTS, OR O-RINGS.

PANEL NUT: IN ACCORDANCE WITH MIL-DTL-38999/28, EXCEPT INCREASED DIMENSIONALLY

AS SHOWN FOR CONNECTOR RETENTION UNDER MAXIMUM

ENVIRONMENTAL PRESSURE REQUIREMENTS.

CONNECTOR COUPLING: COMPLETE COUPLING SHALL BE ACCOMPLISHED BY

APPROXIMATELY 230° CLOCKWISE ROTATION OF THE COUPLING NUT AND SHALL

PROVIDE METAL-TO-METAL BOTTOMING.

COLOR BANDS FOR MATING INDICATION SHALL BE IN ACCORDANCE WITH MIL-DTL-38999, PARA. 3.4.6.2.

AMBIENT CONDITIONS OF 20°F TO 295°F TEMPERATURE,

O TO 2300 PSIG PRESSURE (HYDROSTATIC) 5% TO 100% RELATIVE

HUMIDITY WITH CONDENSATION, IN AN ATMOSPHERE WHICH IS

TYPICALLY A MIXTURE OF ENGINE COMBUSTION PRODUCTS, OIL,

AND SEAWATER.

F. WHEN TEMPERATURE HAS STABILIZED AT 295° F, INCREASE INTERNAL PRESSURE OF

VESSEL TO 2300 ± 100 PSIG, AT A RATE OF APPROXIMATELY 1000 PSIG PER MINUTE.

WHILE MAINTAINING 295° F TEMPERATURE, CYCLE PRESSURE BETWEEN 2300 PSIG AND 0 PSIG A TOTAL OF FIVE TIMES, CHANGING AT THE APPROXIMATE RATE OF 1000 PSIG PER MINUTE, AND AFTER THE LAST CYCLE, MAINTAIN MAXIMUM PRESSURE FOR A TEN MINUTE DURATION BEFORE RETURNING TO 0 PSIG

AND REDUCING TEMPERATURE.

REVISED AND REDRAWNC 6/27/83

9/8/83REVISED PER ECP B1015R1/NOR B1021R1D

E REVISED PER ECP B1022/NOR B1029 9/8/83

10/3/84REVISED PER ECP B1412/NOR B1913F

G REVISED PER ECP B1518/NOR B2226 12/12/84

4/2/85REVISED PER ECP B1592/NOR B2377H

J REVISED PER ECP B1780/NOR B2765 6/20/85

8/22/85REVISED PER ECP B1821/NOR B2878

L REVISED PER ECP B1846/NOR B2929

PARTS SUPPLIED SHALL MEET THE DESIGN, CONSTRUCTION, AND TEST REQUIREMENTS

OF MIL-DTL-38999, SERIES III , AS SPECIFIED HEREON.

COMPLIANCE WITH MIL-DTL-38999 QUALIFICATION NOTE NOT REQUIRED.

TEST DATA REQUIRED TO CONFIRM TESTING AND ACCEPTANCE TO DRAWING REQUIREMENTS.

PHYSICAL-DIMENSIONAL: IN ACCORDANCE WITH MIL-DTL-38999 EXCEPT PER FIGURE 1,

FIGURE 2, AND TABLES , , AND .

INSERT ARRANGEMENTS: SEE TABLES , , AND .

EMI SPRING FINGERS: NOT REQUIRED.

M SEE ECP NU70079 / NOR NU70079-13 9-10-87

8-29-85

ONLY THE ITEM(S) DESCRIBED ON THIS DRAWING ARE APPROVED FOR USE IN THE

APPLICATIONS SPECIFIED HEREON. A SUBSTITUTE ITEM SHALL NOT BE USED

WITHOUT PRIOR APPROVAL BY THE QUALIFYING ACTIVITY.

HYDROSTATIC PRESSURE:

A. MOUNT THE RECEPTACLE ON APPROPRIATE SEALED BOX OR SURFACE.

B. IN THE OPEN FACE CONDITION. INSERT IN PRESSURE VESSEL.

ACCEPTANCE TESTING: ACCEPTANCE TESTING SHALL BE IN ACCORDANCE WITH

MIL-DTL-38999 GROUPS A AND B INSPECTION.

THIS CONFIGURATION CONSISTS OF A SPECIAL 25-28 INSERT ARRANGEMENT IN A SIZE

25 SHELL. SEE VIEW A AND TABLE .

C. THE VESSEL SHALL BE PRESSURIZED TO 2300 PSIG AN HELD AT

THE PRESSURE FOR (10) MINUTES WITH NO EVIDENCE OF LEAKAGE

OR DAMAGE.

7.5.1 7.5.2 7.5.3 7.5.4

INSULATION RESISTANCE, IN ACCORDANCE WITH MIL-DTL-38999, PARA 4.5.9.1.

TESTS AS FOLLOWS ON THE MATED PLUG-TO- RECEPTACLE COMBINATION (REF 5727489):

COUPLING TORQUE, IN ACCORDANCE WITH MIL-DTL-38999, PARA 4.5.6.

7.5.5

7.5.6

7.6.1

7.6.2

7.8

PERFORM TESTING IN ACCORDANCE WITH MIL-DTL-38999 GROUP A INSPECTION AT THE COMPLETION OF THE

ABOVE PRESSURE-TEMPERATURE TEST SEQUENCE.

7.6 TEST AS FOLLOWS IN AN OPEN FACED CONDITION:

7.7 ONE OR MORE FAILURES SHALL BE CAUSE FOR REFUSAL TO GRANT QUALIFICATION.

N 89-12-12

SEE ECP GU80004 / NOR GU80004-1

SEE ECP HA95050 / NOR 78992

SEE ECP NU70156 / NOR NU70156-2

CONTACT RESISTANCE, IN ACCORDANCE WITH MIL-DTL-38999, PARA 4.5.13.

VIBRATION, IN ACCORDANCE WITH MIL-DTL-38999, PARA 4.5.22.

SHOCK, IN ACCORDANCE WITH MIL-DTL-38999 PARAGRAPH 4.5.23.1 EXCEPT THE LEVEL SHALL BE 395g (3.0m SEC) EACH AXIS.

DIELECTRIC, IN ACCORDANCE WITH MIL-DTL-38999 PARAGRAPH 4.5.10.1 EXCEPT THE TEST POTENTIAL SHALL

BE 1500 VDC MINIMUM AND APPLIED FOR 60 SECONDS MINIMUM EACH CIRCUIT.

PRESSURE/TEMPERATURE, IN THE FOLLOWING TEST SEQUENCE:

7.5.6.I-I REPEAT ABOVE SEQUENCE (A THROUGH H) 15 TIMES.

HUMIDITY IN ACCORDANCE WITH MIL-DTL-38999 PARAGRAPH 4.5.25.1 EXCEPT THE LOW TEMPERATURE SHALL

BE -40°C INSTEAD OF -10°C AND THE HIGH TEMPERATURE SHALL BE +71°C INSTEAD OF

+65°C. FOLLOWING THE TEST THERE SHALL BE NO EVIDENCE OF CORROSION ON ANY PORTION

OF THE CONNECTOR OR CONNECTOR RECEPTACLE.

SALT SPRAY, IN ACCORDANCE WITH MIL-DTL-38999. PARA 4.5.12.2. FOLLOWING THIS TEST THERE SHALL BE NO EVIDENCE OF PITTING OF THE BASE METAL ON ANY PORTION OF THE CONNECTOR OR CONNECTOR RECEPTACLE.

RL(MRC)

APPROVED SOURCE(S) OF SUPPLY

PART NO. NAME AND ADDRESSCAGE

77820

AMPHENOL AEROSPACE

OPERATIONS

40-60 DELAWARE AVE

SIDNEY, NY 13838-1395

SOURCE CONTROL DRAWING

P SEE ECP WE01195R1C1/NOR WE01195-1R1C1 91-07-22 SA(MRC)

R SEE ECP HA15038/NOR HA15038-01 91-10-07 DM(MRC)

4.9 O-RING GROOVE SURFACE CRITERIA: ALL SURFACES SHOWN IN VIEW E, SHEETS

2, 3 & 4, ZONES D5, SHALL BE FREE FROM VOIDS, PITS, BURRS, SCRATCHES,

NICKS OR OTHER DEFECTS DETECTABLE BY TOUCH, USING A .032 INCH DIA STYLUS.

T SEE ECP WE10066R3/NOR WE10066-2R2 92-10-23

94-12-09SEE ECP PS30001R1/NOR PS30001-1R1U

DM(MRC)

JM(MRC)

V SEE ECP 48/NUWC-K/6715R1/NOR 48/NUWC-K/6715/03R1 03-07-11 DF(MRC)

DASH

NO. POLARIZATION AP°

BSC

BP°

BSC

CP°

BSC

DP°

BSC

-1

-2

-3

-4

-5

-6

-8

-9

-10

-11

-12

-13

-14

-15

-16

NORMAL

ALT POSN E

ALT POSN C

NORMAL

ALT POSN A

POLARIZATION (FRONT FACE)

-X

-Y

VIEW A

-17

-18

-19

-20

-21

-22

-23

-24

-25

-26 80 142 196 293

95NORMAL 141 208 236

90ALT POSN B 145 195 252

80NORMAL 142 196

90ALT POSN B 145 195 252

95NORMAL 141 208 236

113ALT POSN A 156 182 292

NORMAL

FIGURE 3: POLARIZATION

T S

N M

K J H G

B A

d c b a e

-7

ALT POSN D

(REFERENCE)

12345678

8 7 6 5 4 3 1

DESCRIPTIONREV DATE APPROVED

S H

D W

G N

NEXT ASSY

APPLICATION

USED ON

TOLERANCES

3 PLACE2 PLACEANGLESFRACTIONS

APPROVED

CHECKED

DRAWN

DWG NO.SIZE

SCALE SHEET:

DEPARTMENT OF THE NAVY

MATERIAL:

NAVAL SEA SYSTEMS COMMAND

APPROVED FOR NSSC

MATERIALS

ENGINEER

DO NOT SCALE THIS DRAWING

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

FILE NAME: REV:

REVISIONS

WASHINGTON, D.C. 20376

53711

INTERPRET DWG IAW STDS

CAGE CODE

PRESCRIBED BY ASME Y14.100

NAVAL UNDERSEA WARFARE

CENTER DIVISION, NEWPORT

NEWPORT, RHODE ISLAND

170802841-

5727490.DWG

SABO

DARRIGO 10-4-85

10-1-85

53711

NONE

HIGH PRESSURE, UNDERWATER

CONNECTOR, RECEPTACLE

5727490

SB 9-10-87

92-10-23

NOTES UNLESS OTHERWISE SPECIFIED:

4 3

REVISIONAA

12 SHEET

REVISION

STATUS

SHEETS

12. INTERPRET DIMENSIONING AND TOLERANCING IN ACCORDANCE WITH ASME Y14.5-2009.

13 O-RING DASH NUMBERS SHALL BE IN ACCORDANCE WITH SAE-AS568.

14. QUALITY ASSURANCE PROVISIONS:

ALL CHARACTERISTICS ARE SUBJECT TO INSPECTION UNDER THE CONTRACTOR'S

INSPECTION OR QUALITY SYSTEM.

W SEE ECP 48/NUE12098 / NOR 48/NUE12098-3 13-03-15 JAC (MRC)

15. MARKING: THE PACKAGE/CONTAINER SHALL BE PERMANENTLY AND LEGIBLY MARKED

IN ACCORDANCE WITH MIL-STD-129 WITH THE MANUFACTURER'S PART NUMBER,

MANUFACTURER IDENTIFICATION AND A LOT/DATE CODE.

I II III

III

IIIIII

III

Y SEE ECP 48/NUE14023/NOR 48/NUE14023-7 14-12-16 CBP (MRC)

AA SEE ECP 48/NUE25029/NOR 48/NUE25029-001

AAAAAA

DISTRIBUTION STATEMENT D DISTRIBUTION AUTHORIZED TO DEPARTMENT OF DEFENSE AND U.S. DOD CONTRACTORS ONLY; CRITICAL TECHNOLOGY; EXPORT CONTROL: 85-10-01. OTHER REQUESTS SHALL BE REFERRED TO PEO UWS PMS404, 1333 ISAAC HULL AVENUE, SE, WASHINGTON NAVY YARD, DC, 20376.

RELEASABLE TO AUSTRALIA UNDER THE MK 48 HEAVYWEIGHT TORPEDO ACP MOU DATED 20 NOVEMBER 2009.

DISCLOSURE: THIS INFORMATION IS FURNISHED UPON THE CONDITION THAT IT OR KNOWLEDGE OF ITS POSSESSION WILL NOT BE DISCLOSED TO ANOTHER NATION, AND THAT IT WILL NOT BE USED FOR OTHER THAN THE MILITARY PURPOSE FOR WHICH IT IS BEING PROVIDED WITHOUT SPECIFIC AUTHORITY FROM THE U.S. DEPARTMENT OF THE NAVY; THAT INDIVIDUAL OR CORPORATE PROPRIETARY RIGHTS CONTAINED WITHIN, WHETHER PATENTED OR NOT, WILL BE RESPECTED; THAT THE INFORMATION WILL BE PROVIDED THE SAME DEGREE OF SECURITY AFFORDED IT BY THE U.S. DEPARTMENT OF DEFENSE. REGARDLESS OF ANY DECLASSIFICATION MARKINGS, THIS INFORMATION MAY NOT BE DOWNGRADED OR DECLASSIFIED BY A FOREIGN RECIPIENT WITHOUT THE WRITTEN APPROVAL OF THE ORIGINATING U.S. AGENCY.

VIOLATIONS OF THESE EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE PER THE PROVISIONS OF DOD DIRECTIVE 5230.25.

DESTRUCTION NOTICE - FOR CLASSIFIED DOCUMENTS, FOLLOW APPLICABLE PROCEDURES IN SECNAVINST 5510.36. FOR UNCLASSIFIED, LIMITED DOCUMENTS, DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

CONTROLLED BY: DEPARTMENT OF THE NAVY

CONTROLLED BY: NUWC DIV NEWPORT, CODE 85

CUI CATEGORIES: CTI, EXPT

DISTRIBUTION STATEMENT: D

POC: NUWC_NPT_85_CM@NAVY.MIL

CUI//REL TO USA, AUS

25-06-26 AG (PS)

These markings were applied by MBPS on 22-Aug-2025 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

DISTRIBUTION STATEMENT D - Distribution authorized to DoD and U.S. DoD contractors only;Critical Technology.Naval Undersea Warfare Center Headquarters

WARNING – This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C Sec. 2841 et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App 2401, et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate per the provisions of OPNAVINST 5510.161 DESTRUCTION NOTICE: This document may be destroyed by any means that will prevent disclosure of contents or reconstruction of the document.

5727490_DW, 53711, AA, DW, 1, 4

SEE SHEET 1

12345678

8 7 6 5 4 3 1

DESCRIPTIONREV DATE APPROVED

D W

G N

S H

SHEET

DWG NO.SIZE

SCALE

DRAWN

ISSUED

FILE NAME: REV:

REVISIONS

53711

NAVAL UNDERSEA WARFARE

CENTER DIVISION, NEWPORT

NEWPORT, RHODE ISLAND CAGE CODE

170802841-

5727490

NONE

5727490.DWG

53711SABO

10-03-85

.020 MAX

.125±.005 .330±.010

1.280 MAX

.405±.008

.544±.004

.546 +.007 -.006

.598 +.007 -.006

FULL THREAD

FIGURE 1

PHYSICAL OUTLINE-SQUARE FLANGE

A 2X

DASH

NO.

INSERT

ARR PER

MIL-STD-1560

-1

-2

-11

-12

-17

-18

-23

-24

13-98

17-35

15-19

15-35

21-11

13-35

15-35

15-19

A ±.010

1.125

1.312

1.219

1.562

1.219

1.125

1.219

BASIC

.906

1.062

.969

1.250

.969

.906

.969

MAX

1.500

1.750

1.625

2.000

1.625

1.500

1.625

D DIA

±.005

.128

.147

.128

E ±.010

.344

.375

.344

F ±.010

.125

.188

.125

G +.000

.935

1.185

1.060

1.373

1.060

.935

1.060

H DIA

±.003

.684

.934

.809

1.164

.809

.684

.809

J DIA

±.001

.628

.878

.753

1.128

.753

.628

.753

DESIGNATION

THD

SIZE PITCH LEAD ALLOW

.8750

1.1875

1.0000

1.3750

1.0000

.8750

1.0000

.0015

.0020

.0015

.0020

.0015

MAJOR DIA PITCH DIA MINOR DIA

LIMITS

MAX MIN

TOL

.8735

1.1855

.9985

1.3730

.9985

.8735

.9985

.8655

1.1735

.9905

1.3610

.9905

.8655

.9905

.0080

.0120

.0080

.0120

.0080

LIMITS

MAX MIN

TOL

.8475

1.1515

.9725

1.3390

.9725

.8475

.9725

.8395

1.1415

.9645

1.3290

.9645

.0080

.0100

.0080

.0100

.0080

LIMITS

MAX MIN

.8175

1.1135

.9425

1.3010

.9425

.8175

.9425

.8035

1.0955

.9285

1.2830

.9285

.8035

.9285

REAR FRONT

-019

-023

-021

-026

-021

-019

-021

-016

-020

-018

-024

-018

-016

-018

21YC89PN

21YE35PN

21YD19PA

21YD35PN

21YG11PN

21YD19PB

21YC35PN

21YD35PC

MATING

CONNECTOR

5727489-

10-557293-98P

10-557295-35P

10-557294-19G

10-557294-35P

10-557297-11P

10-557294-19I

10-557293-35P

10-557294-35K

AMPHENOL/PYLE

NATIONAL PART NO.

TABLE SQUARE FLANGE

B 2X

FOR BASIC DIMENSIONS

SEE FIGURE 3 SHEET 1

.768

1.018

.893

1.248

.893

.768

.893

.8395

GROOVE SHALL BE IAW TABLE

O-RING DASH NO. AND MEET

PRESSURE REQUIREMENTS OF NOTE 3

PRESSURE

.050±.001

ØG

R.010±.005

.095 +.003 -.002

VIEW

.095 +.003 -.002

.054±.001

(ØJ)

R.010±.005

VIEW

SEE VIEW

K DIA

+.006 -.005

SIMILAR TO

MIL-DTL-38999/

O-RING

DASH NO. (REF)

-.002

NONE

L EXTERNAL THREAD-LIMITS OF SIZE-CLASS 2A (MIL-STD-1373)

.614

MIN

.409

MIN

.520 +.000 -.030

SEE SHEET 1

BSEE VIEW

CONNECTOR

MARKING SURFACE

L THREAD

TRIPLE LEAD

BLUNT START

241009

2X 5° MAX

AP°

BP°

CP°

DP°

.128±.003

4X .065±.003 j .004m Cm Dm

4X D j n.005m D Am

5X K j n.000m Cm

2X 5° MAX

4.7

20°±1°

A b .002 A

MASTER KEYWAY

NORMAL POSITION

CUI//REL TO USA, AUS

These markings were applied by MBPS on 22-Aug-2025 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

DISTRIBUTION STATEMENT D - Distribution authorized to DoD and U.S. DoD contractors only;Critical Technology.Naval Undersea Warfare Center Headquarters

5727490_DW, 53711, AA, DW, 2, 4

.054±.005

.020 MAX

1.280 MAX

.405±.008

.544±.004

.546+.007 -.006

.598+.007 -.006

.006 MAX

END OF FLAT

1.140 MAX

FIGURE 2

PHYSICAL OUTLINE-JAM NUT MOUNT

DASH

NO.

-8

-16

-20

INSERT

ARR PER

MIL-STD-1560

15-35

15-19

B DIA

MAX

1.636

1.215

E THREAD

M28X1.0-6g 0.100R

E THREAD

(TOL GRADE 6

CONTROLLED ROOT R)

G DIA

±.003

.809

H DIA

±.001

.753

DESIGNATION

THD

SIZE PITCH LEAD ALLOW

1.0000

.0015

MINOR DIA

LIMITS

MAX MIN

TOL

LIMITS

MAX MIN

TOL

PITCH DIA

.0080

.9725

.9645

.0080

LIMITS

MAX MIN

MAJOR DIA

FRONTPANEL

-026

-018

J EXTERNAL THREAD-LIMITS OF SIZE-CLASS 2A (MIL-STD-1373)

23YD35PN

23YD19PA

23YD19PB

-2

-9

-12

AMPHENOL/PYLE

NATIONAL PART NO.

10-557304-35P

10-557304-19I

MASTER KEYWAY

NORMAL POSITION

.600±.005

-14

-15

15-35

15-19

C DIA

±.005

1.636

1.215

M28X1.0-6g 0.100R

.1 .3

.809 .753 1.0000

.0015

.0080 .9725 .9645 .0080

-026 -018

MATING

CONNECTOR

5727489

10-557304-35R

10-557304-19M

10-557304-19G

PRESSURE

23YD35PE

23YD19PD

-4

-10

.047+.003

-.002 FOR-8,-14,-15,-16,-20

R.010±.005

VIEW

.095+.003 -.002

.054±.001

(ØH)

R.010±.005

VIEW

VIEWSEE

PANEL

NUT

DIA MAX

F DIA

+.006 -.005

1.600

.893

O-RING

DASH NO. SIMILAR TO

MIL-DTL-38999/

(ØC)

PANEL

NUT HEX

±.005

1.438

1.438M28X1.0-6g 0.100R .809 .753.893 1.0000 .1 .3 .0015 .0080 .9725 .9645 .0080 -026 -018

.165±.005 .140±.005

PANEL NUT

MAX ØD

HEX L

.614 MIN

.409

MIN

A DIA

+.000 -.002

1.126

DIA

±.005

DIA

±.005

N P

DIA

MAX

DIA

MAX

R K +.000 -.0I0

.652

.870

1.000

.866

1.066

SEE SHEET 1

O-RING DASH NO. AND MEET

PRESSURE REQUIREMENTS OF NOTE 3

FOR BASIC DIMENSIONS

SEE FIGURE 3 SHEET 1

CONNECTOR

MARKING SURFACE

J THREAD

TRIPLE LEAD

BLUNT STARTDSEE VIEW

TABLE JAM NUT MOUNT

.330±.010

FULL THREAD

.520+.000 -.030

.9425 .9285

.9425

.9285

.9985

.9905

12345678

8 7 6 5 4 3 1

DESCRIPTIONREV DATE APPROVED

D W

G N

S H

SHEET

DWG NO.SIZE

SCALE

DRAWN

ISSUED

FILE NAME: REV:

REVISIONS

53711

NAVAL UNDERSEA WARFARE

CENTER DIVISION, NEWPORT

NEWPORT, RHODE ISLAND CAGE CODE

170802841-

5727490

NONE

5727490.DWG

53711SABO

10-03-85

4.7

2X 5° MAX

GROOVE SHALL BE IAW TABLE

20°±1°

4.8

.095+.003

-.002 FOR-8,-14,-15,-16,-20

4°±1°

AP°

BP°

CP°

DP°

.128±.003

4X .065±.003 j n.000m Bm j .004m Bm Am

5X F

13(REF)

CUI//REL TO USA, AUS

These markings were applied by MBPS on 22-Aug-2025 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

DISTRIBUTION STATEMENT D - Distribution authorized to DoD and U.S. DoD contractors only;Critical Technology.Naval Undersea Warfare Center Headquarters

5727490_DW, 53711, AA, DW, 3, 4

28X PINØ:

.020 MAX

.405±.008

.544±.004

.546+.007 -.006

.598+.007 -.006

FULL THREAD

.006 MAX

END OF FLAT

FIGURE 2

PHYSICAL OUTLINE-JAM NUT MOUNT

DASH

NO.

INSERT

ARR PER

MIL-STD-1560

B DIA

MAX

E THREAD

(TOL GRADE 6

CONTROLLED ROOT R)

G DIA

±.003*

H DIA

±.001

DESIGNATION

THD

SIZE PITCH LEAD ALLOW

.1 .3

MINOR DIA

LIMITS

MAX MIN

TOL

LIMITS

MAX MIN

TOL

PITCH DIA

LIMITS

MAX MIN

MAJOR DIA

FRONTPANEL

J EXTERNAL THREAD-LIMITS OF SIZE-CLASS 2A (MIL-STD-1373)

AMPHENOL/PYLE

NATIONAL PART NO.

.1 .3

MATING

CONNECTOR

5727489

PRESSURER.010±.005

VIEW

.095 +.003 -.002

.054±.001

(ØH)

R.010±.005

VIEW

O-RING

DASH NO. SIMILAR TO

MIL-DTL-38999/

(ØC)

PANEL

NUT HEX

±.005

1.425 MAX

1.195±.005

.077 +.003 -.002

THREAD

.220±.005

.585±.005

.225±.005 NUT THICKNESS

PANEL NUT

MAX Ø D

HEX L

A K

.295±.005

-19 21-11 1.495 2.073 1.620 2.025

A DIA

+.000 -.002

C DIA

±.005

PANEL

NUT

DIA MAX

-26 SEE NOTE 9 1.752 2.323 1.868 2.260

F DIA

+.006 -.005

1.248

1.498

K +.000 -.010

M38X1.0-6g 0.100R

M44X1.0-6g 0.100R

1.164 1.412 ±.001

1.128

1.378

1.813

1.6912.000

1.441 1.3750

1.6250

.0020

.0120

1.3390

1.5890

1.3290

1.5790

.0100

-131

-135

-024

-028

23YG11PN

SEE NOTE 9

-11

-16

10-557307-11P

10-588005-403P

.614 MIN

.409

.265 MIN FULL THD

.520 +.000 -.030

1.6251.241 - 1.426

1.224 1.375 1.176.991

DIA

±.005

DIA

±.005

DIA

MAX

DIA

MAX

SEE SHEET 1

MASTER KEYWAY

NORMAL POSITION

FOR BASIC DIMENSIONS

SEE FIGURE 3 SHEET 1

TABLE JAM NUT MOUNT

GROOVE SHALL BE IAW TABLE

O-RING DASH NO. AND MEET

PRESSURE REQUIREMENTS OF NOTE 3

SEE VIEWE

J THREAD

TRIPLE LEAD

"BLUNT" START WITH

45° MAX BEVEL

OR HIGBEE CUT AT

LEAD-IN.DSEE VIEW

CONNECTOR

MARKING SURFACE

.330±.010

1.3010

1.5510

1.2830

1.5330

1.3730 1.3610

1.6230 1.6110

* UNLESS OTHERWISE SPECIFIED

12345678

8 7 6 5 4 3 1

DESCRIPTIONREV DATE APPROVED

D W

G N

S H

SHEET

DWG NO.SIZE

SCALE

DRAWN

ISSUED

FILE NAME: REV:

REVISIONS

53711

NAVAL UNDERSEA WARFARE

CENTER DIVISION, NEWPORT

NEWPORT, RHODE ISLAND CAGE CODE

170802841-

5727490

NONE

5727490.DWG

53711SABO

10-03-85

4.8

AP°

BP°

CP°

DP°

.128±.003

4X .0635±.0015 j n.000m Bm j .0040m Bm Am

5X F j n.004m Bm Am j n.000m Bm

NOT APPLICABLE FOR

#25 SHELL SIZE (-26)

2X 5° MAX

4.7

45° X .015

.120 +.003 -.002

13(REF)

4°±1°

MIN

CUI//REL TO USA, AUS

These markings were applied by MBPS on 22-Aug-2025 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

DISTRIBUTION STATEMENT D - Distribution authorized to DoD and U.S. DoD contractors only;Critical Technology.Naval Undersea Warfare Center Headquarters

5727490_DW, 53711, AA, DW, 4, 4

CUI//REL TO USA, AUS

DEPARTMENT OF THE NAVY CAGE 53711 PL5893725 REV U

NAVAL SEA SYSTEMS COMMAND TITLE: CABLE ASSEMBLY,5W1 SHEET 1 of 3

REVISION HISTORY

LETTER DESCRIPTION DATE APPROVED

P ECP WE01213R1/NOR WE01213-2 21-Oct-1992 P ECP WE01249R1C1/NOR WE01249-2R1 21-Oct-1992 R ECP HA15080C1/NOR HA15080-01PL 3-Nov-1992 T ECP 48/NUE13014/NOR 48/NUE13014-11 21-May-2013 U ECP 48-54/NUE21044R2/NOR 48-54/NUE21044-034 14-Nov-2022 DP (MRC)

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT OF DEFENSE AND U.S. DOD CONTRACTORS ONLY: CRITICAL TECHNOLOGY EXPORT CONTROL: 85-07-09. OTHER REQUESTS SHALL BE REFERRED TO PEO UWS PMS404, 1333 ISAAC HULL AVENUE, SE, WASHINGTON NAVY YARD, DC, 20376.

RELEASABLE TO AUSTRALIA UNDER THE MK 48 HEAVYWEIGHT TORPEDO ACP MOU DATED 20 NOVEMBER 2009.

REGARDLESS OF ANY DECLASSIFICATION MARKINGS, THIS INFORMATION MAY NOT BE DOWNGRADED OR DECLASSIFIED BY A FOREIGN RECIPIENT WITHOUT

THE WRITTEN APPROVAL OF THE ORIGINATING U.S. AGENCY.

WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C SEC. 2751, ET SEQ) OR THE EXPORT ADMINISTRATION ACT OF 1979 (TITLE 50, U.S.C, APP 2401, ET. SEQ.) AS AMENDED. VIOLATIONS OF THESE EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE PER THE PROVISIONS OF DOD DIRECTIVE 5230.25.

CONTROLLED BY: DEPARTMENT OF THE NAVY

CONTROLLED BY: NUWC DIV NEWPORT, CODE 85

CUI CATEGORIES: CTI, EXPT

DISTRIBUTION STATEMENT: D

POC: NUWC_NPT_85_CM@NAVY.MIL

CUI//REL TO USA, AUS

T hese m arkings w ere applied by M

B P

S on 07-N ov-2025 and supersede any other sensitivity m arkings on this docum ent. D o not scale off this docum ent; docum ent not to any scale.

T R

N S

T A

T E

M E

N T

- D istribution authorized to D oD and U .S

. D oD contractors only;C ritical T echnology.N aval S urface W arfare C enter, P hiladephia D ivision W

A R

– T his docum ent contains technical data w hose export is restricted by the A rm s E xport C ontrol A ct (T itle 22, U .S

.C S

ec. 2841 et seq.) or the E xport A dm inistration A ct of 1979, as am ended, T itle 50, U

.S .C

., A pp 2401, et seq. V iolations of these export law s are subject to severe crim inal penalties. D issem inate per the provisions of O P

N A

S T

5510.161 D

E S

T R

U C

N N

O T

: T his docum ent m ay be destroyed by any m eans that w ill prevent disclosure of contents or reconstruction of the docum ent.

5893725_P

L, 53711, U , P

L, 1, 3

NAVAL SEA SYSTEMS COMMAND TITLE: CABLE ASSEMBLY,5W1 SHEET 2 of 3

REVISION HISTORY

LETTER DESCRIPTION DATE

D ECP B1853/NOR B2949 9-Jul-1985 D ECP B8012/NOR B8040 9-Jul-1985 D ECP B8028/NOR B8088 9-Jul-1985 E ECP CS60036/NOR CS60036-2 24-Jun-1987 E ECP NU60101/NOR NU60101-2 24-Jun-1987 F ECP NU80109C1/NOR NU80109-11 3-Aug-1989 G ECP HA60041R1C2/NOR 49013A 7-Feb-1990 H ECP HA70122/NOR 58501PL 19-Feb-1990 J ECP HA70175R2/NOR 69016 19-Mar-1990 K ECP NU80101/NOR NU80101-1PL 26-Mar-1990 L ECP HA95068/NOR 82019 26-Mar-1990 M ECP NU00020/NOR NU00020-3 28-Sep-1990 M ECP NU90070/NOR NU90070-2 28-Sep-1990 M ECP WE91441R1/NOR WE91441-2 28-Sep-1990 N ECP HA05021R2/NOR 90495BPL 18-Mar-1991

CUI//REL TO USA, AUS

T hese m arkings w ere applied by M

B P

S on 07-N ov-2025 and supersede any other sensitivity m arkings on this docum ent. D o not scale off this docum ent; docum ent not to any scale.

T R

N S

T A

T E

M E

N T

- D istribution authorized to D oD and U .S

. D oD contractors only;C ritical T echnology.N aval S urface W arfare C enter, P hiladephia D ivision W

A R

– T his docum ent contains technical data w hose export is restricted by the A rm s E xport C ontrol A ct (T itle 22, U .S

.C S

ec. 2841 et seq.) or the E xport A dm inistration A ct of 1979, as am ended, T itle 50, U

.S .C

., A pp 2401, et seq. V iolations of these export law s are subject to severe crim inal penalties. D issem inate per the provisions of O P

N A

S T

5510.161 D

E S

T R

U C

N N

O T

: T his docum ent m ay be destroyed by any m eans that w ill prevent disclosure of contents or reconstruction of the docum ent.

5893725_P

L, 53711, U

L, 2, 3

NAVAL SEA SYSTEMS COMMAND TITLE: CABLE ASSEMBLY,5W1 SHEET 3 of 3

SPECIFICATION REF DESIGNATION PL

ITEM QTY CAGE PART NUMBER DESCRIPTION OR REFERENCE FROM THRU NOTE

1 2 53711 5906556-9 CONNECTOR

2 AR 53711 6105314 CABLE, ELEC, 18 CNDCT

3 2 53711 8635041-8 PACKING, PREFORMED

PER SAE-AMS7259

4 AR 81343 NATO SYMB 5-736 SILICONE COMPOUND SAE-AS8660

5 AR 9U742 SN60 OR SN63 SOLDER J-STD-006

6 2 53711 6105240-2 BACKSHELL

7 2 53711 6105229 CAP, BACKSHELL

8 AR 81343 M23053/8-006-C INSULATION SLEEVING SAE-AMS-DTL-23053/8

9 AR 81348 TYPE I, CLASS 3 ADHESIVE, BONDING MMM-A-132

10 AR 53711 6657093 SILICONE, ENCAPSULANT

11 AR 58536 AA59877 INSULATING COMPOUND, ELEC A-A-59877

12 AR 10001 WS15252 PRIMER

13 AR 53711 6370928 PRIMER

14 AR 53711 6105323 MOLDING COMPOUND

15 AR 81343 M22759/18-22-9 WIRE, INSULATED, NO.22AWG, CLR WH SAE-AS22759/18

16 AR 81343 M23053/8-005-C INSULATION SLEEVING SAE-AMS-DTL-23053/8

17 DELETED

18 1 53711 6239880 LABEL, BAR CODE

19 DELETED

20 DELETED

21 DELETED

22 AR 53711 6239881 ADHESIVE

CUI//REL TO USA, AUS

T hese m arkings w ere applied by M

B P

S on 07-N ov-2025 and supersede any other sensitivity m arkings on this docum ent. D o not scale off this docum ent; docum ent not to any scale.

T R

N S

T A

T E

M E

N T

- D istribution authorized to D oD and U .S

. D oD contractors only;C ritical T echnology.N aval S urface W arfare C enter, P hiladephia D ivision W

A R

– T his docum ent contains technical data w hose export is restricted by the A rm s E xport C ontrol A ct (T itle 22, U .S

.C S

ec. 2841 et seq.) or the E xport A dm inistration A ct of 1979, as am ended, T itle 50, U

.S .C

., A pp 2401, et seq. V iolations of these export law s are subject to severe crim inal penalties. D issem inate per the provisions of O P

N A

S T

5510.161 D

E S

T R

U C

N N

O T

: T his docum ent m ay be destroyed by any m eans that w ill prevent disclosure of contents or reconstruction of the docum ent.

5893725_P

L, 53711, U

L, 3, 3

(SEE SHEET 2)

MASTER

KEY

REPLACES REV B WITH CHANGE PER

ECP NO.B1213 NOR NO.B1476

11 5A11P5

MASTER KEY

66.00±1.00

SEE SEPARATE PARTS LIST PL5893725

REVISED PER ECP B8003/NOR B8003

ECP B8004/NOR B8013 AND

ECP B1853/NOR B2948

A A

5A12P1 11

E NJB3-27-87

3/16/84

7/25/85

53711-5893725,5W1

(OPTIONAL)

53711-5893725,5W1

SEE ECP NU60101 / NOR NU60101-1

REVISED PER ECP CS60036/NOR CS60036-1

NJBF REVISED PER ECP NU80109C1/NOR NU80109-10 8-8-89

NJBG 1-29-90REVISED PER ECP HA60041R1-C2/NOR 38857A

SECTION

92-07-17

3X R

NJBH 2-8-90REVISED PER ECP HA70122/NOR 58501

VIEW

ROTATED 180°

C-C

D D

D-D

NJBJ 3-9-90REVISED PER ECP HA70175R2/NOR 60355

C C

NJBK 3-12-90SEE ECP NU80101 / NOR NU80101-1

NJBL 3-13-90SEE ECP HA95068 / NOR 82019

SEE ECP NU90070 / NOR NU90070-1M 90-11-29

SEE ECP NU00020 / NOR NU00020-2

SEE ECP WE91441R1 / NOR WE91441-1R1

MH(MRC)

N 91-03-27SEE ECP HA05021R2 / NOR 90495B SA(MRC)

SEE ECP WE01249R1C1 / NOR WE01249-1R1

P 92-07-17SEE ECP WE01213R1 / NOR WE01213-1 DM(MRC)

R 92-10-22SEE ECP HA15080C1 / NOR HA15080-01 DM(MRC)

12345678

8 7 6 5 4 3 1

DESCRIPTIONREV DATE APPROVED

S H

D W

G N

NEXT ASSY

APPLICATION

USED ON

TOLERANCES

3 PLACE2 PLACEANGLESFRACTIONS

APPROVED

ENGINEER

CHECKED

DRAWN

DWG NO.SIZE

SCALE SHEET:

DEPARTMENT OF THE NAVY

MATERIAL:

NAVAL SEA SYSTEMS COMMAND

APPROVED FOR NSSC

MATERIALS

ENGINEER

DO NOT SCALE THIS DRAWING

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

FILE NAME: REV:

REVISIONS

WASHINGTON, D.C. 20376

53711

INTERPRET DWG IAW STDS

CAGE CODE

PRESCRIBED BY ASME Y14.100

NAVAL UNDERSEA WARFARE

CENTER DIVISION, NEWPORT

NEWPORT, RHODE ISLAND

170802841-

REVISIONWW

12 SHEET

REVISION

STATUS

SHEETS 5893725.DWG

DFK

DAG 12-3-86

12-3-86

53711

NONE

CABLE ASSEMBLY, 5W1

5893725

- 5° - -

NJB 12-3-86

J. PATRICK 12-3-86

.510

1.620

.030

2X .080

2X Ø1.280 MAX

1.810

MAX

.075 ±.030

1.810

MAX

DISTRIBUTION STATEMENT D DISTRIBUTION AUTHORIZED TO DEPARTMENT OF DEFENSE AND

U.S. DOD CONTRACTORS ONLY; CRITICAL TECHNOLOGY; EXPORT CONTROL: 86-12-03.

OTHER REQUESTS SHALL BE REFERRED TO PEO UWS PMS404, 1333 ISAAC HULL AVENUE,

SE, WASHINGTON NAVY YARD, DC, 20376.

RELEASABLE TO AUSTRALIA UNDER THE MK 48 HEAVYWEIGHT TORPEDO ACP MOU DATED 20

NOVEMBER 2009.

DISCLOSURE: THIS INFORMATION IS FURNISHED UPON THE CONDITION THAT IT OR

KNOWLEDGE OF ITS POSSESSION WILL NOT BE DISCLOSED TO ANOTHER NATION, AND THAT

IT WILL NOT BE USED FOR OTHER THAN THE MILITARY PURPOSE FOR WHICH IT IS BEING

PROVIDED WITHOUT SPECIFIC AUTHORITY FROM THE U.S. DEPARTMENT OF THE NAVY; THAT

INDIVIDUAL OR CORPORATE PROPRIETARY RIGHTS CONTAINED WITHIN, WHETHER PATENTED OR

NOT, WILL BE RESPECTED; THAT THE INFORMATION WILL BE PROVIDED THE SAME DEGREE

OF SECURITY AFFORDED IT BY THE U.S. DEPARTMENT OF DEFENSE. REGARDLESS OF ANY

DECLASSIFICATION MARKINGS, THIS INFORMATION MAY NOT BE DOWNGRADED OR

DECLASSIFIED BY A FOREIGN RECIPIENT WITHOUT THE WRITTEN APPROVAL OF THE

ORIGINATING U.S. AGENCY.

WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS RESTRICTED BY

THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C. SEC. 2751, ET SEQ) OR THE EXPORT

ADMINISTRATION ACT OF 1979 (TITLE 50, U.S.C., APP 2401, ET. SEQ.), AS AMENDED.

VIOLATIONS OF THESE EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES.

DISSEMINATE PER THE PROVISIONS OF DOD DIRECTIVE 5230.25.

DESTRUCTION NOTICE - FOR CLASSIFIED DOCUMENTS, FOLLOW APPLICABLE PROCEDURES IN

SECNAVINST 5510.36. FOR UNCLASSIFIED, LIMITED DOCUMENTS, DESTROY BY ANY METHOD

THAT WILL PREVENT DISCLOSURE OF CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

CONTROLLED BY: DEPARTMENT OF THE NAVY

CONTROLLED BY: NUWC DIV NEWPORT, CODE 85

CUI CATEGORIES: CTI, EXPT

DISTRIBUTION STATEMENT: D

POC: NUWC_NPT_85_CM@NAVY.MIL

2.69

MAX

30° 10°

.380

2.69

MAX

.380

30°10°

T SEE ECP 48/NUE12120A1/NOR 48/NUE12120-1 13-04-08 JAC (MRC)

NOTES UNLESS OTHERWISE SPECIFIED:

U SEE ECP 48/NUE13014/NOR 48/NUE13014-10 13-05-17 JAC (MRC)

V SEE ECP 48/NUE20036R1/NOR 48/NUE20036-013

31 31

20-11-16 JAC (MRC)

W SEE ECP 48/NUE23043A2/NOR 48/NUE23043-002A2

CUI//REL TO USA, AUS

SOURCE CONTROL DRAWING

APPROVED SOURCE(S) OF SUPPLY

CAGE CODE PART NO. NAME AND ADDRESS

0F1X1 5893725

ORDNANCE TECHNOLOGY SERVICE, INC.

10950 WELLNESS WAY

CONCORD TOWNSHIP, OH 44077

25-10-07 DM (PS)

These markings were applied by MBPS on 06-Nov-2025 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

DISTRIBUTION STATEMENT D - Distribution authorized to DoD and U.S. DoD contractors only;Critical Technology.Naval Undersea Warfare Center Headquarters

5893725_DW, 53711, W, DW, 1, 2

1. THE WIRES SHOWN ARE NOT ACCURATE IN TERMS OF TOTAL

SELECTOR SET FOR THE WIRE GAGE SHOWN ON THE WIRING

DIAGRAM.

HIGH, .125±.030 WIDE AND .750±.030 LONG. LOCATION OF MASTER

ASSEMBLE AT THE POSITION SHOWN.

ITEM 6 AND ASSEMBLE BACKSHELLS TO CONNECTORS, ITEM 1.

DRAWING.

OF THE CONNECTOR, INSERT TO A HEIGHT OF .062 TO .125.

DELETED.

THE REMAINING VOID AREA OF BACKSHELLS. THE INSULATING

COMPOUND MUST BE BETWEEN INSULATED WIRES AND BACKSHELLS.

COMPONENTS AND CAP OPENING.

BE BONDED AND APPLY PRIMER, ITEM 13, TO THE CABLE JACKET

AS SHOWN.

ENTRAPMENT) IN THE BACKSHELL CAPS, ITEM 7, WITH THE

INSULATING COMPOUND, ITEM 11. BE CERTAIN THE INSULATING

COMPOUND IS BETWEEN ALL WIRE COMPONENTS AND BETWEEN

TOOL M22520/1-01 AND TURRET HEAD M22520/1-04 WITH THE

ITEMS 8 AND 16, WHICH SHALL BE HEAT SHRUNK TO COMPLETELY

10. ALL CRIMPED CONTACTS SHALL BE PROCESSED USING CRIMP

BE CRIMPED.

STRIPPED TO A LENGTH OF .218 ± .032 FOR ALL CONTACTS TO

9. LEADS TO BE TERMINATED AT BOTH CONNECTOR ENDS SHALL BE

THE AREA OF THE BACKSHELL CAPS, ITEM 7.

8. SHIELD TERMINATIONS SHALL BE PROCESSED TO FALL WITHIN

ACCORDANCE WITH J-STD-001, CLASS 3.

7. SOLDERING OF ALL SHIELD TERMINATIONS SHALL BE IN

BE HEAT SHRUNK TO COMPLETELY COVER THE TERMINATION.

SHALL BE COVERED WITH SLEEVING, ITEMS 8 AND 16, WHICH SHALL

6. ALL SHIELDS WHICH ARE TO BE ELECTRICALLY DEAD ENDED

USING SOLDER, ITEM 5 AND THEN COVERED WITH SLEEVING,

COVER THE TERMINATION AREA.

CONDUCTORS AND TERMINATIONS. WIRES SHOWN ARE INTENDED

5. ALL SHIELD JUNCTIONS SHALL BE ELECTRICALLY CONNECTED

BE MADE USING WIRE, ITEM 15.

4. ALL SHIELD TERMINATIONS AND/OR JUMPER CONNECTIONS SHALL

MAX

AT BOTH ENDS.

REMOVE ALL FILLERS AND BINDERS TO THE CUT EDGE OF JACKET

3. AFTER CUTTING OUTER JACKET BACK ON THE BULK CABLE, ITEM 2,

QUANTITY AND TERMINATIONS, SEE WIRING DIAGRAM 6105301.

TO BE TYPICAL OR REPRESENTATIVE ONLY. FOR ACTUAL

APPLY CABLE SERIAL NO., DESIGNATOR, CONNECTOR

PROVIDE A RAISED MASTER KEYWAY INDEX MARK .093 ± .030

APPLY LUBRICANT, ITEM 4, TO THE O-RING SURFACE AND

APPLY ADHESIVE, ITEM 9, TO THE THREADS OF BACKSHELL,

APPLY SILICONE ENCAPSULANT, ITEM 10, TO COVER THE REAR

APPLY INSULATING COMPOUND, ITEM 11, TO COMPLETELY FILL

APPLY PRIMERS, ITEMS 12 AND 13, TO THE METAL SURFACES TO

MOLD TRANSITION AREAS USING MOLDING COMPOUND, ITEM 14.

APPLY ADHESIVE, ITEM 9, TO THE MATING SURFACES OF THE

FILL COMPLETELY THE VOID AREA (PERMITTING NO AIR

SECTION A-A

7 9

15 18

21 14

20 13

17 11

13 12 3 4 14

DESIGNATION NO.S 5A12P1 AND 5A11P5 AS SHOWN.

12. ALL MOLDED MARKING SHALL BE IN ACCORDANCE WITH MIL-STD-190.

TORQUE ASSEMBLY TO 20 IN/LBS AND ALIGN KEYWAYS PER THIS

BACKSHELLS AND BACKSHELL CAPS, ITEMS 6 AND 7 AND ASSEMBLE

22. THE REQUIREMENTS OF CRITICAL ITEM FABRICATION SPECIFICATION,

TO BE BONDED.

5894148 APPLY.

SERIAL NUMBER SHALL BE OBTAINED FROM COMMANDER, NAVAL UNDERSEA

APPLY A GOVERNMENT SERIAL NUMBER TO EACH UNIT MANUFACTURED.

WARFARE CENTER DIVISION NEWPORT, NEWPORT, RI 02841-1708.

BOND ITEM 18 WHERE SHOWN USING ITEM 22 PER 6239882

EITHER ITEM 16 OR ITEM 8 MAY BE USED AT THE DISCRETION

OF THE MANUFACTURER.

KEY INDEX MARK SHALL BE WITHIN ± 5° FROM THE MASTER KEY

OF THE CONNECTOR.

MASTER KEY INDEX MARKS IS ± 45°, WHEN MEASURED AT ROOM TEMPERATURE

THE UNRESTRAINED ANGULAR ORIENTATION TOLERANCE BETWEEN THE

(70 ± 15°F). THE CABLE MAY BE BENT INTO AN ORIENTATION SIMILAR

TO THAT SHOWN ON THE DRAWING WHEN MEASURED.

12345678

8 7 6 5 4 3 1

DESCRIPTIONREV DATE APPROVED

D W

G N

S H

SHEET

DWG NO.SIZE

SCALE

DRAWN

ISSUED

FILE NAME: REV:

REVISIONS

53711

NAVAL UNDERSEA WARFARE

CENTER DIVISION, NEWPORT

NEWPORT, RHODE ISLAND CAGE CODE

170802841-

5893725

NONE

5893725.DWG

53711DFK

12-3-86

.125

SEE SHEET 1NOTES UNLESS OTHERWISE SPECIFIED:

THE CONTRACTOR'S INSPECTION OR QUALITY SYSTEM.

QUALITY ASSURANCE PROVISIONS:

ALL CHARACTERISTICS ARE SUBJECT TO INSPECTION UNDER

INTERPRET DIMENSIONING AND TOLERANCING IN ACCORDANCE

WITH ASME Y14.5-2009.

27.

ASSEMBLE AND INSPECT IN ACCORDANCE WITH MIL-HDBK-454,

GUIDELINE 9 OR EQUIVALENT COMMERCIAL STANDARDS.

28.

FOR 5W1 WIRING DIAGRAM SEE 6105301.29.

30.

31 REQUIRED DIMENSION IS THE DISTANCE FROM THE BACK

OF THE CONNECTOR COUPLING TO THE MOLDED STRAIN RELIEF.

32. ONLY ITEMS DESCRIBED ON THIS DRAWING ARE APPROVED FOR

USE IN THE APPLICATIONS SPECIFIED HEREON. A SUBSTITUTE

ITEM SHALL NOT BE USED WITHOUT PRIOR APPROVAL BY THE

QUALIFYING ACTIVITY.

33. IDENTIFICATION OF THE APPROVED SOURCE(S) OF SUPPLY

HEREON IS NOT TO BE CONSTRUED AS A GUARANTEE OF

PRESENT OR CONTINUED AVAILABILITY AS A SOURCE OF SUPPLY

FOR THE ITEM DESCRIBED ON THE DRAWING.

CUI//REL TO USA, AUS

These markings were applied by MBPS on 06-Nov-2025 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

DISTRIBUTION STATEMENT D - Distribution authorized to DoD and U.S. DoD contractors only;Critical Technology.Naval Undersea Warfare Center Headquarters

5893725_DW, 53711, W, DW, 2, 2

TORPEDO MK 48 ADCAP

CRITICAL ITEM PRODUCT FABRICATION SPECIFICATION

FOR

TYPE II CABLE ASSEMBLIES

(TYPE C2b)

5894148

06 October, 2025

REVISION K

DISTRIBUTION STATEMENT D DISTRIBUTION AUTHORIZED TO DEPARTMENT OF DEFENSE AND U.S. DOD CONTRACTORS ONLY; CRITICAL TECHNOLOGY;

EXPORT CONTROL: 84-05-01. OTHER REQUESTS SHALL BE REFERRED TO PEO UWS PMS404, 1333 ISAAC HULL AVENUE, SE, WASHINGTON NAVY YARD, DC, 20376.

RELEASABLE TO AUSTRALIA UNDER THE MK 48 HEAVYWEIGHT TORPEDO ACP MOU DATED 20 NOVEMBER 2009.

REGARDLESS OF ANY DECLASSIFICATION MARKINGS, THIS INFORMATION MAY NOT BE DOWNGRADED OR DECLASSIFIED BY A FOREIGN RECIPIENT WITHOUT

THE WRITTEN APPROVAL OF THE ORIGINATING U.S. AGENCY.

WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C. SEC. 2751, ET SEQ) OR THE EXPORT ADMINISTRATION ACT OF 1979 (TITLE 50, U.S.C., APP 2401, ET. SEQ.), AS AMENDED. VIOLATIONS OF THESE EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE PER THE PROVISIONS OF DOD DIRECTIVE 5230.25.

CONTROLLED BY: DEPARTMENT OF THE NAVY

CONTROLLED BY: NUWC DIV NEWPORT, CODE 85

CUI CATEGORIES: CTI, EXPT

DISTRIBUTION STATEMENT: D

POC: NUWC_NPT_85_CM@NAVY.MIL

NAVAL UNDERSEA WARFARE CENTER DIVISION

NEWPORT, RHODE ISLAND 02841-1708

CBASS

These markings were applied by MBPS on 06-Nov-2025 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

DISTRIBUTION STATEMENT D - Distribution authorized to DoD and U.S. DoD contractors only;Critical Technology.Naval Undersea Warfare Center Headquarters WARNING – This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C Sec. 2841 et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App 2401, et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate per the provisions of OPNAVINST 5510.161 DESTRUCTION NOTICE: This document may be destroyed by any means that will prevent disclosure of contents or reconstruction of the document.

5894148_DW, 53711, K, DW, 1, 39

Revision K

6 October 2025 ii

REVISION RECORD

Revision

Revised Topics

Date

Initials

N/R Initial Release of Prelim. Spec. 1 May 84

Rev. A Revised to incorporate format agreed to at NUSC on 11/12 Dec 1984

May 85 REH

SCN-1 Incorporation of Navy verbal comments, correction of typographical errors, change of Cable reference designators and change of Level III Cable drawing numbers

10 Jul 85 DAW

Rev. B Specification Reformat and incorporation of comments

30 Sep 86

SCN-1 Incorporate ECP GU80039 17 Feb 89 DVG

Rev. C Incorporate ECP NU70066R1 21 Feb 89 DVG

SCN-1 Incorporate ECP NU70177R1 3 Mar 89 DVG

Rev. D Incorporate ECP HA 05120R1 3 Jul 91 FHR

Rev. E Incorporate ECP NU90074R1 7 Jan 92 FHR

Rev. F Incorporate ECP WE20027C3 27 Jul 92 FHR

SCN-1 Incorporate ECP NU10165R1C1 4 Nov 92 FHR

SCN-2 Incorporate ECP NUE95017 18 May 95 FHR

SCN-3 Incorporate ECP NUE95041R1 31 Jul 95 EAS

Rev. G Incorporate ECP 48/NUE13014 12 Jun 2013 RAD

H ECP 48/NUE17061R1A1/NOR 48/NUE17061-001 05 Oct 2017 SEB

J ECP 48/NUE21005A1/NOR 48/NUE21005-001A1 25 Aug 2021 CS

K ECP 48/NUE23043A2/NOR 48/NUE23043-001 07 Oct 2025 DM (PS)

These markings were applied by MBPS on 06-Nov-2025 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

5894148_DW, 53711, K, DW, 2, 39

iii

TABLE OF CONTENTS

Page

1. SCOPE

1.1 Scope

2. APPLICABLE DOCUMENTS

2.1 Government documents

2.1.1 Specifications, standards, and handbooks

2.1.2 Other Government documents, drawings, and

publications

2.2 Order of precedence

3. REQUIREMENTS

3.1 Item definition

3.2 Characteristics

3.2.1 Performance characteristics

3.2.1.1 Pressure/temperature, operating

3.2.1.2 Electrical performance

3.2.1.2.1 Dielectric strength

3.2.1.2.2 Insulation resistance

3.2.1.2.3 Conductor resistance

3.2.1.3 Cable transition

3.2.1.4 Flexibility

3.2.2 Physical characteristics

3.2.2.1 Weight

3.2.3 Environmental

3.2.3.1 Shock

3.2.3.1.1 Handling shock, packaged

3.2.3.1.2 Handling shock, unpackaged

3.2.3.1.3 Shipboard shock, stowage

3.2.3.2 Vibration

3.2.3.2.1 Transportation vibration, packaged

3.2.3.2.2 Transportation vibration, unpackaged

3.2.3.2.3 Random vibration

3.2.3.3 Temperature and humidity

3.2.3.4 Low temperature

3.2.3.4.1 Low temperature, storage

3.2.3.4.2 Low temperature, operating

3.2.3.5 High temperature

These markings were applied by MBPS on 06-Nov-2025 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

5894148_DW, 53711, K, DW, 3, 39

3.2.3.5.1 High temperature, storage

3.2.3.5.2 High temperature, operating

3.2.3.6 Service life, operating

3.3 Design and construction

3.3.1 Production drawings

3.3.2 Standards of manufacture

3.3.2.1 Bulk cable

3.3.2.2 Materials

3.3.3 Workmanship

3.3.3.1 Workmanship and materials

3.3.3.2 Soldering

3.3.3.3 Crimping

3.3.4 Identification and marking

3.3.4.1 Bar code identification

3.4 Preproduction and periodic samples

3.4.1 Preproduction sample

3.4.2 Periodic quality conformance sample

4. QUALITY ASSURANCE PROVISIONS

4.1 General

4.1.1 Responsibility for inspection

4.1.1.1 Verification

4.2 Quality conformance inspections

4.2.1 Production sampling

4.2.1.1 Preproduction sampling

4.2.1.2 Periodic sampling

4.2.1.3 Documentation

4.2.2 Production tests

4.2.2.1 Preproduction tests

4.2.2.1.1 In-water test runs/dynamometer test runs

4.2.2.2 Periodic production tests

4.2.3 Test facilities, equipment, and conditions

4.2.3.1 Test facilities, equipment

4.2.3.2 Test conditions

4.2.3.3 Adjustments

4.2.3.4 Accelerometer locations

4.2.3.5 Order of testing

4.2.3.6 Test tolerances

4.2.3.7 Test media

4.2.4 Performance test procedures

4.2.4.1 Pressure/temperature, operating

4.2.4.2 Electrical performance

These markings were applied by MBPS on 06-Nov-2025 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

5894148_DW, 53711, K, DW, 4, 39

4.2.4.2.1 Dielectric strength

4.2.4.2.2 Insulation resistance

4.2.4.2.3 Conductor resistance

4.2.4.3 Cable transition

4.2.4.3.1 Flexibility

4.2.4.4 Weight

4.2.5 Environmental test procedures

4.2.5.1 Shock

4.2.5.1.1 Handling shock, packaged

4.2.5.1.2 Handling shock, unpackaged

4.2.5.1.3 Shipboard shock, stowage

4.2.5.2 Vibration

4.2.5.2.1 Transportation vibration, packaged

4.2.5.2.2 Transportation vibration, unpackaged

4.2.5.2.3 Random vibration

4.2.5.3 Temperature and humidity

4.2.5.4 Low temperature

4.2.5.4.1 Low temperature, storage

4.2.5.4.2 Low temperature, operating

4.2.5.5 High temperature

4.2.5.5.1 High temperature, storage

4.2.5.5.2 High temperature, operating

4.2.5.6 Operational service life

5. PREPARATION FOR DELIVERY

5.1 Packaging

5.1.1 Specific requirements

5.1.1.1…

This is the start of the file's text. The full file is on GovTribe.

File details come from the government source that posted it. Updated Apr 1, 2026.