801P2YF66 PARTS LIST 270 WMEC D398 CAT OVHL KIT.pdf

D‐398 CATERPILLAR OVHL KIT FOR 270 WMEC

RFQ NR70Z080‐21‐Q‐P2YF6600

PART NUMBER PART NAME QTY

0R0804 (CORE) PUMP,WATER 1

0R2536 CORE) CRANKSHAFT 1

0R5521 (CORE) OIL COOLER 1

0R5842 (CORE) TURBOCHARGER 2

0R8125 (CORE) CAMSHAFT (WITH FOLLOWERS) 1

0R9851 (CORE) STARTER 1

5N3392 (CORE) SHUT OFF GROUP 1

10R7754 (CORE ENGINE KIT (POWER PACKS) 1

3N2078 / 20R0963 (CORE) FUEL PUMP 1

3N4364 (CORE) AFTERCOOLER 1

3N4363 (CORE) AFTERCOOLER 1

0L1213 GASKET (OIL LINE GASKET FRONT) 2

0L1351 CAP SCREW 3/8 X 7/8 GR. 8 2

0S1588 CAP SCREW 3/8 X 1 1/4 14

1653929 CAP SCREW 7

0S1594 CAP SCREW 3/8 X 1 GR. 8 2

0S1595 CAP SCREW 1/2 X 1 GR. 8 4

0S1596 BOLT 7/8 NF X 2 3/4 10

0T0603 BOLT 7/8 NF X 4 10

1A2343 BOLT 5/16 NF X 3/4 1

1F7958 BOLT 1/2 NC 32

1F3278 FITTING CYL. HEAD OIL LINE 6

1F4503 BEARING NEEDLE BEARING IN GOV DRIVE 2

1F6936 GASKET OIL LINE GASKET‐JUMPER TUBE 2

1N8423 GEAR GOV. DRIVE 1

1P0436 GASKET FUEL PRIMING PUMP 1

1P7325 BEARING FUEL RACK BEARINGS 2

1W9201 LINE 1

1W9202 LINE 1

1W9203 LINE 1

1W9204 LINE 1

1W9205 LINE 1

1W9206 LINE 1

1W9207 LINE 1

1W9208 LINE 1

1W9209 LINE 1

1W9210 LINE 1

1W9211 LINE 1

1W9212 LINE 1

2H7911 POINTER TIMING POINTER IN F.W. HOUSING 1

2N1587 GASKET IN V FOR FEED LINE 1

2N2416 GASKET FOR COVER ON GOV. DRIVE 1

2N4369 PLATE HOLD DOWN PLATE FOR BREATHER 1

2N6737 COUPLING EX BELLOWS FLEX STYLE 2

2N8613 WASHER UNDER GEAR IN GOV DRIVE 4

2N9404 SHAFT GEAR DRIVE FOR COUPLING 1

2S7264 PUMP ASSEMBLY 12

2W4192 GASKET DRIVE GASKET FOR 3500 GOV. 1

2W5016 MOTOR FOR 3500 GOV. 1

3B1915 BOLT 3/8 X 1X3/8 1

3B4506 LOCK WASHER 4

3B4621 COTTER PIN 1

3F7445 BEARING ROCKER ARM BUSHING 24

3H5841 CAP SCREW 3/8 X 1 GR. 8 12

3H5939 GASKET FOR EXP. TANK NECK 1

3J2903 COVER FOR OIL LINE T‐NOT NEC 1

3J5389 PLUG 1/2" PIPE THREAD 2

3J5390 PLUG 3/8 PIPE THREAD 2

3K8909 LOCK WASHER 3/8 12

0S1617 BOLT 5/416 X 3/4 GR. 8 18

1H5959 SEAL INTERNAL SEAL LIPPED PRELUBE 2

2N7519 ROTOR PRELUBE PUMP 1

2N7520 GASKET PRELUBE PUMP COVER BASE 1

2N7521 COVER PRELUBE PUMP 1

2N7522 GASKET KIT SHIM GASKETS FOR ABOVE 1

2N7523 IDLER PRELUBE PUMP INTERNAL 1

2N7524 HEAD PRELUBE PUMP MAIN END 1

2N7525 HOUSING PRELUBE PUMP MAIN 1

5M6214 PLUG PRELUBE PUMP 2

6D3910 SCREW PRELUBE PUMP INT. 1

6F2172 KEY PRELUBE PUMP 1

3T3678 MOTOR ELECTRIC MOTOR FOR PRELUBE PUMP 1

3N1242 GASKET EXP TANK 1

3N1442 ADAPTER TURBO LUBE V. END COVER 1

3N2004 PLATE ADAPTER PLATE FOR EX CROSS. 1

3N3148 TUBE WATER JACKET JUMPER‐ EX SHIELD 2

3N4057 SHAFT GOV DRIVE 1

3N4059 GEAR GOV DRIVE GEAR 1

3N5489 PLATE FUEL LINE CLAMPS 2

3N5490 PLATE FUEL LINE CLAMPS 2

3N5491 DAMPER FUEL LINE CLAMPS 2

3N5492 DAMPER FUEL LINE CLAMPS 2

3N5493 SPACER FUEL LINE CLAMPS 2

3N7731 GASKET OIL PUMP MOUNTING PLATE 1

3N8920 GASKET FOR AIR GUILOT. SHUT OFF SHAFT 2

3N9075 GASKET INTERNAL SUCTION LINE OIL 1

3P0649 SEAL, O‐RING OIL LINES OFF 0.P. 1

3P0651 SEAL, O‐RING OIL LINES OFF 0.P. 1

3P0656 SEAL, O‐RING OIL LINES OFF 0.P. 2

3P1155 SEAL, O‐RING FOR OIL TUBE TO GOV. DRIVE 1

3P1156 SEAL, O‐RING FOR OIL TUBE TO GOV. DRIVE 1

4B5271 WASHER 6

4589582 PRIMER 12

4F0501 GASKET WATER JUMPER‐HEAD TO MAN 12

4L3756 BEARING U BEARING IN R/W PUMP OR F. 1

4L7820 ROD VALVE PUSHRODS 24

4L7823 LOCK GOV DRIVE 12

4L7854 LOCK GOV. DRIVE LARGE NUT SHAFT 1

4L7885 GASKET BOTTOM OF EX. TANK/LINE 3

4M6953 WASHER GROUND BODY BOLT IN PAN 10

4N4044 GASKET BETWEEN HOT HOUSING & CART 2

4W2568 SEAL FRONT CRANK SEAL CONVER. 1

4W2569 SEAL REAR CRANK SEAL CONVER 1

5B2113 BEARING GOV. DRIVE‐INTERNAL RACK SHAFT 1

5H1504 WASHER BLOCK STUDS FOR CYL. HEADS 100

5H4475 BUSHING FUEL SYSTEM CAM BUSHING 3

5H5553 SCREW FUEL SYSTEM 12

5K9235 FITTING 90 DEGREE EX. MURPHY GUAGE 4

5K9238 FITTING WATER LINES TURBOSHIELD 2

5K9244 FITTING WATER LINE TURBO SHIELD 6

5L2660 BEARING COVER SHAFT GOES 1

5L2806 BEARING FUEL SYSTEM CAM 3

5L3773 GASKET EX GASKET (ONLY 1 NEEDED) 3

5L5263 BEARING GOV. DRIVE‐ MAIN SHAFT 1

5L5276 BEARING GOV. DRIVE‐MAIN SHAFT 1

5L6620 DAMPER RUBBER‐HOLD FUEL LINE IN V 3

5L6624 DAMPER RUBBER‐HOLDS FUEL LINE IN V 3

5M2894 WASHER 3/8 14

5M5689 CLAMP SMALL FUEL LINES 6

5M5690 DAMPER SMALL FUEL LINES 4

5M6213 PLUG 1/4 IN PIPE PLUG 2

5M7877 LOCK NUT GOV. DRIVE LINK. LEVER 2

5N1615 TUBE SMALL OIL FEED ‐GOV. DRIVE TO OVERSPEED 1

5N1841 FLANGE AFTER COOLER 4 REQ. IF REPLACING 3

5N4213 SPACER TOP OF MANIFOLD FOR DAMPERS/LINES 8

5N4411 BOLT OIL PUMP LONG MOUNTING BOLT 1

5N6159 BEARING FRONT END IDLR GEARS 4

5N6162 BEARING FRONT END CLUSTER 2

5N6165 BEARING OIL PUMP END‐ ONE SIDE THRUST FOR GEAR 1

5N7849 TEE OIL PUMP‐SHOULD NOT BE REQUIRED 1

5N7853 TUBE FROM OIL PUMP TO T‐ SHOULD NOT BE REQUIR 1

5N7858 COVER OIL PAN‐ BLOCK OFF/ DUMP VALVE 1

5N7894 OIL PUMP 1

5P3860 CLAMP AIR BOOT AT COMP. HOUSING TO AIR BOX 2

5P6672 ROD END PIVOT JOINT GOV. LINKAGE 1

5P8245 WASHER 1/2" 4

6B6684 NUT 1/2" NF 64

6H7127 LUG SERV. BULL 3

6K8079 FITTING CONNECTYOR OIL LINE 4

6L2142 BUSHING INTERNAL GOV. DRIVE 2

6L3005 CLAMP EXHAUST‐ FOR FLEX BELLOWS 4

6L3401 GASKET PLATE ACTUATOR‐TOP COVER GOV. DRIVE PLA 1

6L3458 GASKET COVER‐ FUEL SETTING ON GOV. DRIVE 1

6L3528 GASKET ACTUATOR MOUNT 1

6L6489 GASKET AFTERCOOLER FLANGE 4

6L7817 SEAL WATER JUMPERS‐ HEAD TO EX MANIFOLD 24

6L8441 BUSHING GOV DRIVE‐ OVERSPEED BUSHING IN HS. 1

6L8761 SLEEVE AFTERCOOLER‐ WATER JUMPERS 4

6V3736 TURBO GASKET KIT 2

6V3737 A/C & LINES GASKET KIT 1

6V3739 EXTERNAL OIL PUMP GASKET KIT 1

6V5428 0/C & LINES GASKET KIT 1

6V5429 WATER LINES GASKET KIT 1

6V5467 FUEL SYSTEM GASKET KIT 1

6V7834 BOLT (TOOL) 2

6V8801 NUT 20

6V9442 BOLT (TOOL) 2

7B9457 LOCK SUCTION TUBE IN PAN‐HOLDS TUBE TO PAN 2

7B9514 LOCK GOV. DRIVE‐ HOLDS :"HORSE SHOE" 2

7B9665 PLUG SIDE OF OIL T 1

7L2905 GASKET SUCTION TUBE TO OIL PAN 1

7L8841 SPRING GOV. DRIVE‐ FOR RACK LEVER INTERNAL 1

7M6124 SPRING TURBO LUBE VALVE 1

7M6842 PLUNGER TURBO LUBE VALVE 1

7M6843 GASKET TURBO LUBE VALVE 1

7M6844 GASKET TURBO LUBE VALVE 1

8F4610 RETAINING RING‐ GOV. DRIVE INTERNALS 2

8F6711 SEAL COVER ON OIL T 1

8F8682 LOCK SUCTION BELL IN OIL PAN 1

8F8683 LOCK SUCTION BELL IN OIL PAN 1

8F9206 SEAL P‐TUBE FUEL SYSTEM 2

8L3419 COVER TURBO LUBE VALVE END 1

8L3562 RACK FUEL SYSTEM‐ FUEL PUMP 1

8L3598 GASKET TURBO‐BETWEEN FLEX BELLOWS 8

8L5855 COUPLING ACTUATOR DRIVE 1

8L6557 ADAPTER CONNECTOR‐OIL LINES TO GOV. DRIVE 1

8L9757 GASKET EXHAUST END‐BETWEEN MAN. AND TURBO (B 2

8M4445 SEAL, O‐RING SEAL AT BIG OIL JUMPER IN GOV. DRIVE 1

8M4668 CLAMP HOLDS FUEL PUMPS DOWN 4

8M4988 SEAL, O‐RING 1

8M7753 BEARING GOV. DRIVE‐INTERNAL SMALL SH BUSHING 1

8N1831 NOZZLE 12

9F7283 RING EXP TANK‐SEAL BETWEEN TANK AND THER. ADAP 1

9F8999 CAP SCREW TURBO LUBE VALVE‐HOLDS ASSY. TOGETH 4

9L5125 FITTING GOV. DRIVE OIL FITTING‐45 DEGREE 1

9S8858 NUT TOOL/SEAL INSTA. LARGE, PUSHES SEAL INST. 1

162‐3906 PRIMING PUMP 1

167‐8133 VIBRATION DAMPER 1

9F6656 RETAINING RING‐OIL TUBES THROUGH BLOCK TO HEAD 6

3J5390 PLUG 3/8" PIPE PLUG 2

3J5389 PLUG 1/2" PIPE PLUG 2

248‐5513 (4W4011 suggested) REGULATOR ( J/W THERMOSTAT) 4

5H4488 LIFTER FUEL PUMP 12

1A0744 SCREW ADJUSTMENT SCREW‐ ROCKER ARM 24

9S8905 NUT 7/16 NUT FOR ROCKER ARM SCREW 24

8N7197) SOCKET PRESSED INTO ROCKER ARMS 24

1F7603 SCREW BANJO BOLT‐ FOR EXT. OUL JUMPERS F. END 2

1F7604 FERRULE PART OF OIL JUMPER F. END 1

1L6939 FITTING 5

2N3385 NUT CLIP NUT‐ USED AROUND TURBO SH. & EX MAN. 12

2N2766 LOCK NUT TURBO MOUNTS 2

2N2765 BOLT TURBO MOUNTS 8

5R4630 TUBE 1

6F2172 KEY FOR PRELUBE PUMP 1

0S1583 CAP SCREW 3/4 X 1 1/4 12

0S1587 CAP SCREW 1/2 X 1 3/4 12

2N2766 LOCK NUT TURBO 10

4L8191 GASKET CAM END COVER‐ HOLDS SERVICE METER 1

3B4621 COTTER PIN ROCKER ARM END 12

3F9780 WASHER HOLDS VALVE COVER DOWN 4

3H0510 GASKET (STARTER MOTOR) 2

4L8176 GASKET (BREATHER ) 1

5L6943 GASKET EX. GASKET‐ TOP (BIG SIDE ‐ FLOWER POT) 1

3N9075 GASKET SUCTION LINE(MAIN) TO OIL PAN 1

8L4855 SPACER FOR OIL COOLER BRACKET 8

5N8184 CABLE OVERSPEED CABLE 1

9L2685 BALL JOINT END OF OVERSPEED‐CABLE TO RESET LEVER 1

3N1344 VENT TUBE EXP TANK TO THERM. HOUSING 1

2N3386 SUPPORT TOP OF EX. SHIELD 2

0L1143 BOLT 3/8 X 2 1/2 12

5M2894 WASHER 3/8 34

5N2677 WASHER FLAT WASHER‐ AFTERCOOLER 30

4F0411 CAP SCREW TOP MIDDLE‐AFTERCOOLER 3

0S1590 CAP SCREW 3/8 X 2 4

1653931 BOLT 3/8 X 1 3/4 10

3S1252 SPRING FUEL PUMP LIFTER 12

1R0659 OIL FILTER 4

2N3583 GASKET(OIL FILTER HOUSING) 2

1R0724 FUEL FILTER 4

2N3295 GASKET (FUEL FILTER HOUSING) 2

6L4714 AIR FILTER 2

5R3047 EMMISSION FILTER 1

4W2606 FRONT CRANKSHAFT SEAL 1

4W2607 REAR CRANKSHAFT SEAL 1

4L5816 CAMSHAFT, FUEL PUMP 1

4L6788 STUD BLOCK 96

6B6682 NUT BLOCK 96

7L2906 LOCK OIL SUCTION LINE TO BLOCK INT. 2

0L0796 LOCK BRACKET V CLAMP‐ SUMP 1

9M9989 GASKET 6

5P1666 PLATE 1

4H0945 FITTING 6

8F8858 BUTTON ROCKER ARM 24

9F7707 RING ROCKER ARM 24

1P8005 GASKET‐CHAMBER 12

2A3278 GASKET 2

2N3236 MANIFOLD EXHAUST GASKET 12

3N8654 GASKET 1

4F9785 GASKET 1

4H2494 SLEEVE‐FITTING 6

4L7631 GASKET 1

4L8132 GASKET 1

6B6224 FERRULE 48

6L7816 SEAL O RING 12

6V3746 MULTIPLE CYLINDER HEAD GASKET KIT 1

6V3748 EXHAUST MANIFOLD GASEKT KIT 1

6V3749 CENTRAL & LOWER GASEKT KIT 1

7B2420 FERRULE 36

7F7889 GASKET 1

7L2905 GASKET 1

7M4353 GASKET‐SUCTION BELL 2

8F4994 SEAL O RING 12

5N6162 Bearing 1

5N6159 Bearing 2

Rev‐1 (13 July 2020)