Revised Attachment 2 - Statement of Work .pdf

USCGC CHIPPEWA (WLR 75404)

USCG 130 BARGE (13076)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2024

Developed By: CWO Joeseph Foran

(REV-1, 22 February 2024)

USCGC CHIPPEWA (WLR-75C) DRYDOCK AVAILABILITY FY2024

ii (REV-1)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property .............................................................................. xiii Consolidated List of Critical Inspection Items ............................................................................................ xv Principal Characteristics - TENDER .......................................................................................................... xvi Principal Characteristics - Barge .............................................................................................................. xvii General Requirements WORK ITEM 1: Fire Prevention Requirements «TYPE» WORK ITEM 2: Hull Plating, Side Scan, Ultrasonic Testing - Tender WORK ITEM 3: Hull Plating, U/W Body, Inspect - Tender WORK ITEM 4: Hull Plating, Freeboard, Ultrasonic Testing - Tender WORK ITEM 5: U/W Body, Preserve, 100 percent - Tender WORK ITEM 6: Hull Plating Freeboard, Preserve, 100 Percent - Tender WORK ITEM 7: Hull And Structural Plating, General, Cracked Steel Welds, Repairs - Tender WORK ITEM 8: Hull and Structural Plating, _____ Steel Plate, Renew WORK ITEM 9: Hull and Structural Plating, General, Degraded Weld, Steel, Repair - Tender WORK ITEM 10: Voids, Non-Accessible, Leak Test - Tender WORK ITEM 11: Voids, Non-Accessible, Internal Surfaces, Preserve WORK ITEM 12: Tanks, MP Fuel Service, Clean and Inspect - Tender WORK ITEM 13: Tanks, Potable Water, Clean and Inspect - Tender WORK ITEM 14: Tanks, Ballast, Clean and Inspect - Tender WORK ITEM 15: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 16: Propulsion Shafting, Straighten WORK ITEM 17: Propulsion Shafting, Optical or Laser Alignment Check WORK ITEM 18: Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renew WORK ITEM 19: Propulsion Shaft Bearings (External), Renew WORK ITEM 20: Stern Tube Interior Surfaces, Preserve, 100 Percent WORK ITEM 21: Propeller, Perform Minor Repairs and Reconditioning WORK ITEM 22: Propellers, Remove, Inspect, and Reinstall WORK ITEM 23: Keel Coolers, Clean, Inspect and Hydro WORK ITEM 24: Fathometer Transducer, General Maintenance WORK ITEM 25: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 26: Sea Strainers, All Sizes, Renew WORK ITEM 27: Fuel Valves, Overhaul or Renew WORK ITEM 28: Rudder Assembly, Remove, Inspect And Reinstall WORK ITEM 29: Rudders, Preserve, 100 Percent WORK ITEM 30: Spuds, Overhaul - Tender WORK ITEM 31: Spud Wells, Preserve - Tender WORK ITEM 32: Spud Wells, Inspect - Tender WORK ITEM 33: Sewage Holding Tanks, Clean and Inspect - Tender WORK ITEM 34: Grey Water Piping, Clean and Flush WORK ITEM 35: Sewage Piping, Clean and Flush WORK ITEM 36: Tanks (Sewage Holding), Preserve, 100 percent - Tender WORK ITEM 37: Accessible Voids, Preserve, 100 Percent - Tender WORK ITEM 38: Tanks, Ballast, Preserve, 100 Percent - Tender WORK ITEM 39: Tanks, Fuel, Preserve, 100 Percent - Tender WORK ITEM 40: Tanks, Potable Water Preserve, 100 Percent - Tender WORK ITEM 41: Decks - Exterior, Preserve, Non-Skid Broadcast Grit System - Tender iii (REV-1)

WORK ITEM 42: Cathodic Protection, Magnesium Anodes, Renew, - Tender WORK ITEM 43: Drydock - Tender WORK ITEM 44: Temporary Services, Provide - Tender WORK ITEM 45: Sea Trial Performance, Support, Provide WORK ITEM 46: Hull Plating, Side Scan, Ultrasonic Testing - Barge WORK ITEM 47: Hull Plating, U/W Body, Inspect - Barge WORK ITEM 48: Hull Plating, Freeboard, Ultrasonic Testing - Barge WORK ITEM 49: Hull And Structural Plating, General, Cracked Steel Welds, Repairs - Barge WORK ITEM 50: Hull and Structural Plating, _____ Steel Plate, Renew - Barge WORK ITEM 51: Hull and Structural Plating, General, Degraded Weld, Steel, Repair - Barge WORK ITEM 52: Appendages, U/W, Leak Test - Barge WORK ITEM 53: Appendages, U/W, Internal, Preserve - Barge WORK ITEM 54: Tanks, MP Fuel Service, Clean and Inspect - Barge WORK ITEM 55: Tanks, Potable Water, Clean and Inspect - Barge WORK ITEM 56: Tanks, Ballast, Clean and Inspect - Barge WORK ITEM 57: Keel Coolers, Clean, Inspect and Hydro - Barge WORK ITEM 58: Fathometer Transducer, General Maintenance - Barge WORK ITEM 59: Accessible Voids, Preserve, 100 Percent - Barge WORK ITEM 60: Tanks, Ballast, Preserve, 100 Percent - Barge WORK ITEM 61: Tanks, Fuel, Preserve, 100 Percent - Barge WORK ITEM 62: Decks - Exterior, Preserve, Non-Skid Broadcast Grit System - Barge WORK ITEM 63: U/W Body, Preserve, 100 percent - Barge WORK ITEM 64: Hull Plating Freeboard, Preserve, 100 Percent - Barge WORK ITEM 65: Cathodic Protection, Magnesium Anodes, Renew - Barge WORK ITEM 66: Temporary Services, Provide - Barge Barge WORK ITEM 67: Sea Trial Performance, Support, Provide - Barge WORK ITEM 68: Sea Valves and Waster Pieces, Overhaul Or Renew - Barge WORK ITEM 69: Sea Strainers, Duplex, All Sizes, Overhaul - Barge WORK ITEM 70: Fuel Valves, Overhaul or Renew - Barge WORK ITEM 71: Hull Fittings, Weight Handling Rigging Hardware, Inspect and Test - Barge WORK ITEM 72: Spuds, Overhaul - Barge WORK ITEM 73: Spud Wells, Preserve - Barge WORK ITEM 74: Spud Wells, Inspect - Barge WORK ITEM 75: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 76: Hull Plating Freeboard (Buoy Port Areas), Preserve WORK ITEM 77: Drydock - Barge WORK ITEM 78: Bridge Equipment Emergency Power System, Install WORK ITEM 79: Bilge and Ballast Valves, Overhaul or Renew WORK ITEM 80: Boat Davit Winch, Shrink Wrap WORK ITEM 81: Buoy and Cargo Handling Crane, Shrink Wrap WORK ITEM 82: Deck Covering, Interior, Wet and Dry, Renew WORK ITEM 83: Piping Insulation, Renew WORK ITEM 84: Potable Water System Valves, Overhaul or Renew WORK ITEM 85: Watertight Doors and Scuttles, Internal, DC Deck and Below, Renew WORK ITEM 86: Anti-Ventilation Underwater Hull Strakes, Installation

WORK ITEM 87: Water-Mist Fire Suppression System, Installation

WORK ITEM 88: Navigation Light and Panel Upgrade iv (REV-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

21FEB22 REV-1 84 GFE list has been removed for this WI it was an error when developing the SPEC these items are not GFE they are to be replaced by the Contractor as stated in the SPEC These have been removed from the GFE list in the consolidated GFE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (REV-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 75C-WLR-1112-001, Rev B, FOUNDATION FOR MARIOFF WATER MIST

SYSTEM

Coast Guard Drawing 75C -WLR-4803-001, Rev C, ENGINE ROOM WATER MIST SYSTEM A&D

Coast Guard Drawing 75C -WLR-4803-002, Rev -, MARIOFF ENG RM WATER MIST FIRE

SUPPRESSION SYSTEM

Coast Guard Drawing 75 WLR 114-001, Rev -, Anti-Ventilation Strake Installation and Details

Coast Guard Drawing 75C-WLR-330-002, Rev G, Navigation Lights Diagram

Coast Guard Drawing 75-WLR-6201-001, Modification to Bridge 12/24VDC Emergency Power System

(Pilothouse)

Coast Guard Drawing 75C-WAGL-6201-029, Electrical One-Line Block & Elem Wiring Diagram

Coast Guard Drawing 75D-WAGL-6201-005, Electrical One-Line Block Wiring Diagram

Coast Guard Drawing 75E-WLR-6201-054, Electrical One-Line Block & Elem Wiring Diagram

Coast Guard Drawing 75F-WLR-300-001, Electrical One-Line Diagram

Coast Guard Drawing 75-WAGL-6700-001, Arrangement of Electronic Equipment and Block Wiring

Diagram (Note 3)

Coast Guard Drawing 75C-WAGL-6201-026, Bridge Console UPS Install

Coast Guard Drawing 75-WLR-6713-001, Electronic Charting System Block Wiring Diagram &

Installation Details

Coast Guard Drawing 75 WLR 114-001, Rev -, Anti-Ventilation Strake Installation and Details

75 WAGL 2200-010, -Rev D, Main Rudder Stock And Fittings For Jastram S2-16-2-35 Steering System

75 WAGL 2200-011, Rev D, Flanking Rudder Stock And Fittings For Jastram S2-16-2-35 Steering

System

Coast Guard Drawing 75C-WAGL 2200-022, RevA, Steerng Rudder Trunk Dets (75401-75405)

Coast Guard Drawing 75C-WLR-330-002, Rev G, Navigation Lights Diagram

Coast Guard Drawing 75E-WLR 103-2, Rev 2, Inboard Profile and Hold Arrangement Plan

Coast Guard Drawing 75E-WLR 103-5, Rev 1, Lower Deck House, Upper Deck House, and Pilot House

Arrangement

Coast Guard Drawing 130-CGB67_540_2 FUEL OIL PIPING SCHEMATIC

Coast Guard Drawing 130 CGB 085-007, Rev -, Tank Capacity Tables

Coast Guard Drawing 130 CGB 633-001, Rev -, Cathodic Protection vi (REV-1)

Coast Guard Drawing 130 CGB 71-77 085-001, Rev B, General Arrangements and Profile

Coast Guard Drawing 130 CGB 71-77-111-002, Rev-, Hull Details Side Shell Plating & Framing

Coast Guard Drawing 130 CGB67 111-001, Rev 9, Hull Details – Bottom & Main Deck Plating and

Framing Details

Coast Guard Drawing 130 CGB68 111-001, Rev 3, Hull Details – Bottom & Main Deck Plating and

Framing Details

Coast Guard Drawing 130 CGB69 111-001, Rev 3, Hull Details – Bottom & Main Deck Plating and

Framing Details

Coast Guard Drawing 130 CGB70 111-001, Rev -, Hull Details – Bottom & Main Deck Plating and

Framing Details

Coast Guard Drawing 130 CGB71-77 085-004, Rev 1, Docking Plan

Coast Guard Drawing 130 CGB71-77 085-005, Rev -, Body Plan

Coast Guard Drawing 130 CGB71-77 085-006, Rev -, Curves of Form

Coast Guard Drawing 130 CGB71-77 111-001, Rev -, Hull Details – Bottom & Main Deck Plating and

Framing Details

Coast Guard Drawing 130 CGB71-77 123-001, Rev -, Spud Well Bhds & Spud Details

Coast Guard Drawing 130 CGB71-77-085-004, Rev 1, Docking Plan

Coast Guard Drawing 130 CGB74-77 111-001, Rev A, Hull Details – Bottom & Main Deck Plating and

Framing Details

Coast Guard Drawing 130-CGB 085-1, Rev 1, General Arrangement Main Deck Plan

Coast Guard Drawing 130-CGB 085-2, Rev 2, Compartment d& Access Plan & Hold, Mn DK & DK

House

Coast Guard Drawing 130-CGB 085-7, Rev -, Tank Capacity for CG Barge 130”

Coast Guard Drawing 130-CGB 530-1, Rev 2, Potable Water Tanks FAB & Install

Coast Guard Drawing 130-CGB 530-3, Rev 4, Potable & Fresh Water Piping Schematic

Coast Guard Drawing 130-CGB 540-2, Rev-, Fuel Oil Piping Schematic.

Coast Guard Drawing 130-CGB67 111-2, Rev -, Side Shell Plating Modification

Coast Guard Drawing 130-CGB67 123-2, Rev 2, Transducer Well Details

Coast Guard Drawing 130-CGB69 111-3, Rev -, Side Shell Plating Modification (CGB 69 and 70)

Coast Guard Drawing 130-CGB71-77 111-3, Rev -, Side Shell Plating Modification

Coast Guard Drawing 75 WAGL 0700-004, Rev A, Docking Plan

Coast Guard Drawing 75 WAGL 2901-004, Rev -, Curves of Form

Coast Guard Drawing 75 WAGL 633-001, Rev -, Cathodic Protection

Coast Guard Drawing 75 WLR 114-001, Rev -, Anti-Ventilation Strake Installation and Details

Coast Guard Drawing 75C WAGL 0103-23, Rev 4, Gen Design Plans & Outboard Profile (75401-05)

Coast Guard Drawing 75C WAGL 0500-001, Rev 1, Lines and Offsets

Coast Guard Drawing 75C WAGL 0700-025, Rev -, Docking Block Arrangement (‘C’ Class)

Coast Guard Drawing 75C WAGL 103-024, Rev 4, Inboard Profile & Hold Arrgt (75401-75405)

Coast Guard Drawing 75C WAGL 1101-001, Rev 1, Dk Plate Plan & Shell Expansion

Coast Guard Drawing 75C WAGL 1101-003, Rev C, New Grid Cooler Pocket P/S to Suit IF1312 MDE

Coast Guard Drawing 75C WAGL 1101-1, Rev 1, Dk Plate Plan & Shell Expansion

Coast Guard Drawing 75C WAGL 1103-024, Rev 2, Transverse Frames #15-22

Coast Guard Drawing 75C WAGL 1103-025, Rev -, Hull Framing Plan vii (REV-1)

Coast Guard Drawing 75C WAGL 1103-026, Rev -, Transverse Frames #23-28

Coast Guard Drawing 75C WAGL 1105-002, Rev 4, Longitudinal Girder XA17 R/L XD17 R/L –

Longitudinal Bulkhead XB17 R/L and Longitudinal Deck Ls XG17

Coast Guard Drawing 75C WAGL 2200-004, Rev 4, Rudder Details (75401)

Coast Guard Drawing 75C WAGL 2200-013, Rev F, Rudder Post Installation for Jastram S2-16-2-35

Steering System

Coast Guard Drawing 75C WAGL 2200-013, Rev F, RUDDER POST INSTALLATION FOR

JASTRUM S2-16-2-35 STEERING SYSTEM

Coast Guard Drawing 75C WAGL 2200-023, Rev 2, Backing Rudder Trunk Dets (75401-75405)

Coast Guard Drawing 75C WAGL 2200-024, Rev -, Rudder Details (75402-75405)

Coast Guard Drawing 75C WAGL 2200-024, Rev A, Rudder Dets (75401-75405)

Coast Guard Drawing 75C WAGL 2602-21, Rev 2, Spud Derrick & Spud (75402-75405)

Coast Guard Drawing 75C WAGL 2602-24, Rev 1, Towing Knees and Spudwell (75402-04)

Coast Guard Drawing 75C WAGL 2901-021, Rev -, Tank CAPACITY - 95% Tables

Coast Guard Drawing 75C WAGL 3603-021, Rev -, Potable Water Piping Diagram

Coast Guard Drawing 75C WAGL 4103-006, Rev H, Jacket Water Piping Mods to Suit IF1312 MDE

Coast Guard Drawing 75C WAGL 4301-006, Rev G, Shafting Installation to Suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4301-022, Rev-, Strn Strt Shft Lg Strn Tub Bhd Stuf Bx (75402-05)

Coast Guard Drawing 75C WAGL 4301-024, Rev-, Prop Shaft Dets (75402-05)

Coast Guard Drawing 75C -WLR-4803-001, Rev C, ENGINE ROOM WATER MIST SYSTEM A&D

Coast Guard Drawing 75C -WLR-4803-002, Rev -, MARIOFF ENG RM WATER MIST FIRE

SUPPRESSION SYSTEM

Coast Guard Drawing 75C-WAGL 4301-6, Rev G, Shafting Installation to Suit If 1312 MDE

Coast Guard Drawing 75C-WAGL 103-23, Rev 5, Gen Design Plans & Outbd Profile (75401-05)

Coast Guard Drawing 75C-WAGL 103-27, Rev -, Booklet of Gen Plans (75404 & 75405)

Coast Guard Drawing 75C-WAGL 2200-11, Rev C, Steering System Arrgement for Jastrum S2-16-2-35

Coast Guard Drawing 75C-WAGL 2200-12, Rev D, Flanking Steering System Arrangement for Jastrum

S2-16-2-35

Coast Guard Drawing 75C-WAGL 2200-13, Rev F, Rudder Post Installation for Jastrum S2-16-2-35

Steering System

Coast Guard Drawing 75C-WAGL 2602-22, Rev 1, Towing Knees & Spudwell (75402-75404)

Coast Guard Drawing 75C-WAGL 4301-6, Rev G, Shafting Installation to Suit If 1312 MDE

Coast Guard Drawing 75C-WAGL 4808-2, Rev C, Type B Scndary Drn Sys Alts (C&E Classes)

Coast Guard Drawing 75C-WAGL 4808-26, Rev -, 2ndary Drng Sys Fwd Hld Pln Dets (C&E Class)

Coast Guard Drawing 75C-WAGL-6201-026, Bridge Console UPS Install

Coast Guard Drawing 75C-WAGL-6201-029, Electrical One-Line Block & Elem Wiring Diagram

Coast Guard Drawing 75C-WLR-1112-001, Rev B, FOUNDATION FOR MARIOFF WATER MIST

SYSTEM

Coast Guard Drawing 75C-WLR-330-002, Rev G, Navigation Lights Diagram

Coast Guard Drawing 75D-WAGL-6201-005, Electrical One-Line Block Wiring Diagram

Coast Guard Drawing 75E-WLR-6201-054, Electrical One-Line Block & Elem Wiring Diagram

Coast Guard Drawing 75F-WLR-300-001, Electrical One-Line Diagram

Coast Guard Drawing 75-WAGL 4301-5, Rev N, Shafting Machining Details to Suit If 1312 MDE viii (REV-1)

Coast Guard Drawing 75-WAGL 4400-3, Rev L, Propeller to Suit IF1312 MDE

Coast Guard Drawing 75-WAGL 4301-5, Rev N, Shafting Machining Details to Suit If 1312 MDE

Coast Guard Drawing 75-WAGL 4400-3, Rev L, Propeller to Suit IF1312 MDE

Coast Guard Drawing 75-WAGL-6700-001, Arrangement of Electronic Equipment and Block Wiring

Diagram (Note 3)

Coast Guard Drawing 75-WLR-6201-001, Modification to Bridge 12/24VDC Emergency Power System

(Pilothouse)

Coast Guard Drawing 75-WLR-6713-001, Electronic Charting System Block Wiring Diagram &

Installation Details

Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly

Coast Guard Drawing75C WAGL 103-23, Rev 5, Gen Design Plns & Outbd Profile (75401-05)

Coast Guard Fleet Drawing FL 2602-10, Rev R, Spud Arrangements and Details

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight

& Airtight Quick Acting or Individually Dogged Personnel Doors

NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck

NAVSEA Drawing 804-1385781, Pipe Hangers for Surface Ships

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details

NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight

& Airtight Quick Acting or Individually Dogged Personnel Doors

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Technical Publication (TP) 3494, 09-DEC-03, Shaft Seal - Type Fse

Coast Guard Technical Publication (TP) 4506, Wartsila TM-EL-68839, Issue A, Mar 2005, Rudderstock

Seal Type EL

Coast Guard Technical Publication (TP) 5491, SWBS 256, Apr 2013, Keel Grid Cooler (Duramax)

Delete SFLC Std Spec 0740, if UT measurement paragraph 3.3 is not retained

Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes ix (REV-1)

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2020, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2020, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire

Prevention and Response

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2020, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2022, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary

Hull Accesses

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary

Hull Accesses

Surface Forces Logistics Center Technical Standard (SFLC TS) 305, 2022, Electrical and Electronic

Designating and Marking

OTHER REFERENCES

American Bureau of Shipping (ABS) 2, Rule Requirements for Survey After Construction, 2007, Part 7, Appendix Section 10, Guide for Bronze and Stainless Steel Propeller Castings

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2020, Recommended Practice for

Personal Qualification and Certification in Nondestructive Testing x (REV-1)

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and

Welding End

American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and

Welding End

APM: If work is being done in DD, no cofferdam is needed; delete cofferdam protective measures paragraph 3.1.3 and above NAVSEA ref. Above NAVSEA ref is accessible on-line

ASTM International (ASTM) B 843, 2007, Standard Specification for Magnesium Alloy Anodes for

Cathodic Protection

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1709, 2008, Standard Test Methods for Impact Resistance of Plastic Film by the Free-Falling Dart Method

ASTM International (ASTM) D1922, 2008, Standard Test Method for Propagation Tear Resistance of

Plastic Film and Thin Sheeting by the Pendulum Method

ASTM International (ASTM) D3951, Reapproved 2004, Standard Practice for Commercial Packaging

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component

Adhesives (AN)

ASTM International (ASTM) D882, 2009, Standard Test Method for Tensile Properties of Thin Plastic

Sheeting

ASTM International (ASTM) F683, 2014, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates

ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

Code of Federal Regulations (CFR) Title 46, Part 111, Section.15, 1997, Battery Installation

Commercial Item Description (CID) A-A-52624, Nov 2008, Antifreeze, Multi Engine Type, Ethylene

Glycol (For Caterpillar equipment applications, use CAT Extended Life Pre-Mix coolant.)

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum

Fernstrum Gridcooler Installation and Maintenance Manual, 2013, Form 175

International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -

Manufacturing Tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50 m, Inclusive

International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -

Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves xi (REV-1)

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2011 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2018 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

MIL-G-24716, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound

MIL-PRF-16173, 2006, Corrosive Preventive Compound, Solvent Cutback, Cold Application

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

MIL-PRF-24647, Jan 2018, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-167-1, Nov 2005, Mechanical Vibrations of Shipboard Equipment (Type I - Environmental and Type II - Internally Excited)

MIL-STD-2191, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main

Propulsion Shafting

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Nov 2011, Chapter 16, Cofferdams

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Nov 2011, Chapter 16, Cofferdams

NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets xii (REV-1)

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and

Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2020 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Square D, Instruction Bulletin S1B33894, QO and Homeline Load Centers Installation Class 1100

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power-Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by

Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal xiii (REV-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

18 N Wartsila FSE H74537-02

Major Overhaul Kit

(WLP001365-001)

NSN: 01-560-3274 2 ea. 7,680.00

22 Y **Propeller, LH NSN: 2010-01-534-9089 1 ea. 13,000.00

22 Y **Propeller, RH NSN: 2010-01-534-9095 1 ea. 13,000.00

24 N ***Fathometer

Transducer, Shallow

Water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 1 ea. 343.63

28 Y **Rudder - Steering NSN: 2040-01-530-9095 2 ea. 42,634.59

28 Y **Rudder - Flanking NSN: 2040-01-531-4393 2 ea. 51707.25

28 N **Upper Rudder bearing

(SKF PN

23222CC/W33)

NSN: 3110-01-F11-2241 4 ea. 709.75

28 N Rudder EL Seal, Major

Overhaul Kit (WLP-

001427001)

NSN: 5330-01-646-5935 4 ea. 3,795.62

43 Y *Transducer Cover Plate N/A 1 ea. 50.00

58 N ***Fathometer

Transducer, Shallow

Water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 1 ea. 343.63

77 Y *Transducer Cover Plate N/A 4 ea. 50.00

78 N INVERTER/CHARGER,

2 KVA, 120VAC,

24VDC, VICTRON

MULTIPLUS C

24/2000/50-50 120V

NSN: 6130-17-127-1455 P/N:

CMP242020100

1 ea. 1,250.00

78 N D34M Marine Deep

Cycle Blue Top Battery, 750CCA, Optima Group

NSN: 6140-01-475-9355 P/N

8016-103

2 ea. 251.91

85 N 26” x 57” Quick-Acting

Watertight Door, Steel, 10-

Dog, LH Swing (including associated coaming

NSN: XXXX-YY-XXXX PN:

650XXXX

1 ea.

87 N Water Mist Fire

Suppression System

EU2150 – MAU150 1 ea. 20,000.00

88 N J-Box Navigation Light

Panel

P/N:

NLFM15DUG24DCGDFLMOWL

1 ea. $ 4,580.00 xiv (REV-1)

88 N Iota Engineering DLS-

27-15 Battery Charger /

Power Converter

P/N: DLS-27-15 FSC: 6130 1 ea. $ 230.00

88 N McDermott Masthead

Lt, 5 nm vis

TB5LED-MAST-24-P-DH-30FT 1 $990.00

88 N McDermott PORT

Running Lt, 2 nm vis

TB2D-PORT-24-P-DH-30FT 1 $660.00

88 N McDermott STBD

Running Lt, 2 nm vis

TB2D-STAR-24-P-DH-30FT 1 $660.00

88 N McDermott Stern Lt, 2 nm vis

TB2D-STERN-24-P-DH-30FT 1 $660.00

88 N McDermott Amber

Signal Lt, 3 nm vis

TB3D-78-AMBER-24-P-30FT 2 $363.00

88 N McDermott Red Signal

Lt, 3 nm vis

TB3-78-RED-24-P-30FT 2 $363.00

88 N McDermott White

Signal Lt, 3 nm vis

TB3-78-WHITE-24-P-30FT 2 $363.00

88 N McDermott PORT

Running Lt, 2 nm vis

TB3-PORT-24-P-DH-30FT-BRKT 1 $990.00

88 N McDermott STBD

Running Lt, 2 nm vis

TB3-STAR-24-P-DH-30FT-BRKT 1 $990.00

88 N McDermott Barge

Special Flashing Lt, 2 nm vis

TB-266-TOW-24-P-DH-180-30FT-

BRKT

1 $990.00

88 N Enersys Backup

Battery

PN: NP7-12 NSN: 6140-01-365-7743 2 $30.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xv (REV-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

2 Hull Plating, Side Scan, Ultrasonic Testing - Tender

5 U/W Body, Preserve, 100 percent - Tender

10 Voids, Non-Accessible, Leak Test - Tender

12 Tanks, MP Fuel Service, Clean and Inspect - Tender

14 Tanks, Ballast, Clean and Inspect - Tender

15 Propulsion Shafting; Remove, Inspect, and Reinstall

18 Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renew

28 Rudder Assembly, Remove, Inspect And Reinstall

37 Accessible Voids, Preserve, 100 Percent - Tender

43 Drydock - Tender

46 Hull Plating, Side Scan, Ultrasonic Testing - Barge

52 Appendages, U/W, Leak Test - Barge

54 Tanks, MP Fuel Service, Clean and Inspect - Barge

56 Tanks, Ballast, Clean and Inspect - Barge

59 Accessible Voids, Preserve, 100 Percent - Barge

63 U/W Body, Preserve, 100 percent - Barge

69 Sea Strainers, Duplex, All Sizes, Overhaul - Barge

77 Drydock - Barge

78 Bridge Equipment Emergency Power System, Install

82 Deck Covering, Interior, Wet and Dry, Renew xvi (REV-1)

PRINCIPAL CHARACTERISTICS - TENDER

75’ WLR (C-CLASS: CHIPPEWA), INLAND RIVER BUOY TENDER

PHYSICAL

Length overall 75' 5-1/2"

Depth 7' 8-1/2"

Maximum beam 22' 5"

Height of highest projection N/A

Full load draft 4' 6"

Full load displacement 136.1 short tons

Shore tie voltage requirements 480V/200 amp

Frame spacing 1' 6"

MACHINERY

Number of propellers 2

Number of blades 4

Diameter of propeller 48”

Pitch 43” fixed

RPM 410

xvii (REV-1)

PRINCIPAL CHARACTERISTICS - BARGE

130' CGB, BARGE

PHYSICAL

Length overall 130' 0"

Depth 7' 6"

Maximum beam 30' 0"

Frame spacing 15" - 30"

Full load draft 4’ 3" (LCF Draft)

Full load displacement 240.76 Long Tons SW

1 (REV-1)

00000_0623_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

2 (REV-1)

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire

Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety

Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, seven (7) days before the Arrival Conference.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast

Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3 (REV-1)

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B-

Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY-

130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with

NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B-

Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in

NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding

Weldox 900 are considered the same as those for welding HY-130.

4 (REV-1)

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’

Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous

Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental

Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

5 (REV-1)

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.

3.7.1 None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

6 (REV-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK

ITEM #

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other…