IDA LEWIS (WLM 175) DD Specification Rev1.pdf

USCGC IDA LEWIS (WLM 551)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2020

Developed By: LT. Alessa K. Twomey

(Rev-1, 11 November 2019)

USCGC IDA LEWIS (WLM-175) DRYDOCK AVAILABILITY FY2020

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items ............................................................................................ xv Principal Characteristics - TENDER .......................................................................................................... xvi General Requirements WORK ITEM 1: Hull Plating (Side Scan), Ultrasonic Testing WORK ITEM 2: U/W Body, Preserve (100%) WORK ITEM 3: Hull Plating Freeboard, Preserve “100%” WORK ITEM 4: Hull and Structural Plating (General) -10.2-Pound Steel, Renew WORK ITEM 5: Hull and Structural Plating (General) - 12.75-Pound Steel Plate, Renew WORK ITEM 6: Hull and Structural Plating (General) - 15.3-Pound Steel Plate, Renew WORK ITEM 7: Hull And Structural Plating (General) - 20.4-Pound Steel Plate, Renew WORK ITEM 8: Hull and Structural Plating (General) - 7.5-Pound (3/16") Steel Plate, Renew WORK ITEM 9: Hull and Structural Plating (General) - 7.65- Pound Steel Plate, Renew WORK ITEM 10: Appendages (U/W), Leak Test WORK ITEM 11: Appendages (U/W) - Internal, Preserve WORK ITEM 12: Voids (Non-Accessible), Leak Test WORK ITEM 13: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 14: Tanks (Ballast), Clean and Inspect WORK ITEM 15: Both Main Diesel Engine Mounts, Renewal WORK ITEM 16: Both Z-Drive Propulsion Trains, Alignment WORK ITEM 17: Z-Drive Propulsion Unit, Renew (Drydock) WORK ITEM 18: Underwater (Speed) Log Transducer(s), Service and Inspect WORK ITEM 19: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 20: Sea Strainers (All Sizes), Renew WORK ITEM 21: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 22: Sea Bay, Preserve 100% WORK ITEM 23: Thruster Unit (General), Overhaul WORK ITEM 24: Anchor Windlass, Inspect And Service WORK ITEM 25: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 26: Anchor Chain and Ground Tackle, Preserve WORK ITEM 27: Anchor(s), Preserve WORK ITEM 28: Hawse Pipes, Preserve WORK ITEM 29: Tanks (Ballast), Preserve “Partial” WORK ITEM 30: Chain Locker, Preserve 100% WORK ITEM 31: Tanks (Potable Water), Preserve “100%” WORK ITEM 32: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 33: Hull Plating Freeboard (Buoy Port Areas), Preserve WORK ITEM 34: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 35: Drydock WORK ITEM 36: Temporary Services, Provide - Cutter WORK ITEM 37: Sea Trial Performance, Support, Provide WORK ITEM 38: Cargo Hatch Gasket, Renew WORK ITEM 39: Superstructure Surfaces (Buoy Deck Area), Preserve WORK ITEM 40: Auxiliary Sea Water System Valves, Overhaul Or Renew WORK ITEM 41: Oily Water Separator, Replace WORK ITEM 42: Pilothouse Windows, Renew iii (Rev-1)

WORK ITEM 43: Vent Space, Deck, Preserve WORK ITEM 44: 3rd Level Deck Plate Repair WORK ITEM 45: Hydraulic Piping End Fitting, Repair WORK ITEM 46: Bilges, Preserve WORK ITEM 47: Provide Access to Various Compartments for Ship’s Structure and Machinery

Evaluation Board (SSMEB) Inspection WORK ITEM 48: Sea Bay, Preserve - Partial WORK ITEM 49: Sea Bay, Clean and Inspect WORK ITEM 50: Tanks (Ballast), Preserve “100%” WORK ITEM 51: Goose Neck Vent Pipes, Renew WORK ITEM 52: 175’ WLM H2S Gas Detector, Replace WORK ITEM 53: Tanks (Mp Fuel Stowage And Overflow), Clean And Inspect WORK ITEM 54: Sw Heat Exchangers; Clean, Inspect And Hydro WORK ITEM 55: Fathometer Transducer, Renew WORK ITEM 56: Potable Water Pneumatic Tank(s), Clean and Inspect WORK ITEM 57: Potable Water System Relief Valve, Overhaul or Renew WORK ITEM 58: Crane Winch DCV, Replace WORK ITEM 59: Single Point Davit Winch, Replace WORK ITEM 60: Thruster Quick Disconnects (QDs), Install WORK ITEM 61: Power Circuit Breakers, Inspect, Maintain & Test WORK ITEM 62: Lube Oil Transfer System Piping, Renew iv (Rev-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

2.2T-107-YM

Coast Guard Drawing 175 WLM 114-001, Rev D, Shell Appendages

Coast Guard Drawing 175 WLM 130-001, Rev -Mods to Buoy Deck Incidental to Hawser Pipe Cover

Coast Guard Drawing 175 WLM 184-001, Rev A, V850 Transducer Adaptor Ring

Coast Guard Drawing 175 WLM 184-001, Rev-, CRP-V850 Transducer Adapter Ring

Coast Guard Drawing 175 WLM 184-001, V850 Transducer Adaptor Ring

Coast Guard Drawing 175 WLM 185-001, Rev -, Foundation Incidental to Boss 2.2 GPM OWS

Coast Guard Drawing 175 WLM 201-001, Rev C, Machinery Spaces Arrangement

Coast Guard Drawing 175 WLM 202-002, Rev G, MPCMS Wiring Data (COED)

Coast Guard Drawing 175 WLM 243-2, Rev E, Propulsion Shaft Arrangement

Coast Guard Drawing 175 WLM 245-001, Rev A, Propeller

Coast Guard Drawing 175 WLM 245-002, Rev A, Z-drive Propeller Details, Modified Design

Coast Guard Drawing 175 WLM 256-001, Rev J Seawater Cooling System Diagram

Coast Guard Drawing 175 WLM 256-001, Rev J, Seawater Cooling System Diagram

Coast Guard Drawing 175 WLM 256-003, Rev D, Seawater Cooling System FR 61 Forward

Coast Guard Drawing 175 WLM 256-004, Rev J, Seawater Cooling System Arrangements and Details

Coast Guard Drawing 175 WLM 256-004, Rev J, Sheets 5 and 13, Seawater Cooling System A & D, Hull

Blocks 940-970

Coast Guard Drawing 175 WLM 256-005, Rev -, Z-Drive Lube Oil Heat Exchanger Tube Bundle, Replacement and Piping Mods

Coast Guard Drawing 175 WLM 256-012, Rev B, Auxiliary Seawater System Piping Mods

Coast Guard Drawing 175 WLM 256-013, Rev -, Sea Bay Thermometer Installation

Coast Guard Drawing 175 WLM 262-001, Rev J, Lube Oil System Diagram

Coast Guard Drawing 175 WLM 262-002, Rev H, Waste Oil System Diagram

Coast Guard Drawing 175 WLM 262-005, Rev G, Lube Oil System A/D – Hull Blocks 910, 930, 940, &

Coast Guard Drawing 175 WLM 320-001, Rev AL, Electrical One-Line Diagram

Coast Guard Drawing 175 WLM 320-004, Rev G, Power System Deck Plan ER and Pump Rm

Coast Guard Drawing 175 WLM 320-012, Rev -, Power System Mods Incidental to OWS vi (Rev-1)

Coast Guard Drawing 175 WLM 505-003, Rev A, Sea Connection Arrangements

Coast Guard Drawing 175 WLM 533-001, Rev G, Potable Water System Diagram

Coast Guard Drawing 175 WLM 533-006, Rev D, Independent Tank Potable Water Hb 950

Coast Guard Drawing 175 WLM 541-001, Rev H, Fuel Oil System Diagram

Coast Guard Drawing 175 WLM 541-006, Rev C, Independent Tanks, Emergency Generator Day Tank

IIP:7-1

Coast Guard Drawing 175 WLM 561-001, Rev J, Z-drive Hydraulic System Diagram

Coast Guard Drawing 175 WLM 568-2, Rev M, Bow Thruster Assembly (Model 125 Fixed Pitch)

Coast Guard Drawing 175 WLM 573-001, Rev T, Buoy Deck Arrangement

Coast Guard Drawing 175 WLM 581-001, Rev E, Anchor Handling System Arrangement

Coast Guard Drawing 175 WLM 581-001, Rev F, Anchor Handling System Arrangement

Coast Guard Drawing 175 WLM 581-001, Rev F, Anchor Handling System

Coast Guard Drawing 175 WLM 593-002, Rev H, Oily Bilge System Diagram

Coast Guard Drawing 175 WLM 593-013, Rev C, BOSS 2.2 GPM OWS Piping Installation

Coast Guard Drawing 175 WLM 593-014, Rev A, OWS System Operating Instructions BOSS

Coast Guard Drawing 175 WLM 601-001, Rev L, General Arrangement and Inboard and Outboard

Profiles

Coast Guard Drawing 175 WLM 601-001, Rev P, General Arrangement and Inboard and Outboard

Profiles

Coast Guard Drawing 175 WLM 601-001, Rev P, General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 175 WLM 601-001, Rev T, General Arrangement Inboard & Outboard

Coast Guard Drawing 175 WLM 601-001, Rev T, General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Drawings (552-564)

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Drawings 552-564

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Plans

Coast Guard Drawing 175 WLM 601-003, Rev N, Booklet of General Plans

Coast Guard Drawing 175 WLM 601-1, Rev N, Arrangement, Inboard And Outboard Profiles

Coast Guard Drawing 175 WLM 633-001, Rev D, Cathodic Protection

Coast Guard Drawing 175 WLM 635-001, Rev F, Hull Thermal and Acoustic Insulation Schedule

Coast Guard Drawing 175 WLM 801-001, Rev A, Hull Lines

Coast Guard Drawing 175 WLM 801-003, Rev A, Curves of Form

Coast Guard Drawing 175 WLM 801-006, Rev H, Docking Plan

Coast Guard Drawing 175 WLM 801-006, Rev J, Docking Drawing

Coast Guard Drawing 175 WLM 801-006, Rev J, Docking Plan

Coast Guard Drawing 175 WLM 801-019, Rev C, Shell Expansion

Coast Guard Drawing 175 WLM 801-19, Rev C; Shell Expansion

Coast Guard Drawing 175 WLM 801-6, Rev H; Docking Plan

Coast Guard Drawing 175 WLM 920-001, Rev K, Hull Block 920 Panels

Coast Guard Drawing 175-WLM 262-1, Rev H, Lube Oil System Diagram

Coast Guard Drawing 175-WLM 262-5, Rev F, Lube Oil System a & D, Hull Blocks 930, 940 & 970

Coast Guard Drawing 175-WLM 505-1, Rev C, General Requirements for Piping Systems

Coast Guard Drawing 175-WLM 568-001, Rev B, Bow Thruster Arrangement & Detail vii (Rev-1)

Coast Guard Drawing 175-WLM 256-001, Rev H, Seawater Cooling System Diagram

Coast Guard Drawing 175-WLM 256-001, Rev J, Seawater Cooling System Diagram

Coast Guard Drawing 175-WLM 256-003, Rev A, Seawater Cooling System, Fr 61 Fwd Blocks 910, 920, Coast Guard Drawing 175-WLM 256-003, Rev D, Seawater Cooling System, Fr 61 Fwd Blocks 910, 920, Coast Guard Drawing 175-WLM 256-004, Rev J, Seawater Cooling System A & D, Hull Blks 940-970

Coast Guard Drawing 175-WLM 256-012, Rev B, ASW System Piping Modifications

Coast Guard Drawing 175-WLM 320-1, Rev AL, Electrical One-Line Diagram

Coast Guard Drawing 175-WLM 506-1, Rev G, Overflows, Air Escapes & Sounding Tubes Diagrams

Coast Guard Drawing 175-WLM 516-004, Rev A, HVAC Refrigeration System Piping Arrangement &

Details

Coast Guard Drawing 175-WLM 549-1, Rev C, Onboard Lubrication Requirements

Coast Guard Drawing 175-WLM 551-5, Rev E, Compressed Air System a/D Hull Block 940, 950

Coast Guard Drawing 175-WLM 556-001, Rev L, Hydraulic System Diagram

Coast Guard Drawing 175-WLM 556-1, Rev J, Hydraulic System Diagram

Coast Guard Drawing 175-WLM 568-002, Rev K, Bow Thruster Detail

Coast Guard Drawing 175-WLM 601-001, Rev L, General Arrangement and Inboard and Outboard

Profiles

Coast Guard Drawing 175-WLM 601-001, Rev T, General Arrangement – Inboard and Outboard Profiles

Coast Guard Drawing 175-WLM 601-001, Rev T, General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 175-WLM 601-003, Rev N, Booklet of General Plans

Coast Guard Drawing 175-WLM 601-01, Rev N, General Arr, Inboard and Outboard Profiles

Coast Guard Drawing 175-WLM 601-1, Rev G, General Arrangement, Inboard and Outboard Profiles

Coast Guard Drawing 175-WLM 622-01, Rev C, Floor Plates Machy Spaces

Coast Guard Drawing 175-WLM 631-001, Rev D, Painting Schedule (551)

Coast Guard Drawing 175-WLM 631-002, Rev E, Painting Schedule (552 ON)

Coast Guard Drawing 175-WLM 635-001, Rev F, Hull Thermal & Acoustic Insulation Schedule

Coast Guard Drawing 175-WLM 801-018, Rev B, Scantling Profile

Coast Guard Drawing 175-WLM 801-019, Rev C, Shell Expansion

Coast Guard Drawing 175-WLM 801-15, Rev C, Scantlings, Decks & Platforms

Coast Guard Drawing 175-WLM 930-01, Rev K, Hull Block 930 Panels

Coast Guard Drawing 175-WLM-436-004, Rev. F, C02 RELEASE & H2S ALARM SYSTEM BLOCK, ISO & ELEMENTARY WIRING DIAGRAM

Coast Guard Drawing 175-WLM-505-002 Rev F Mechanical Remote Valve Operators Arrangement and

Details

Coast Guard Drawing 175-WLM-529-002 Rev G Main Drainage System Diagram

Coast Guard Drawing 175-WLM-625-001, Rev K, Windows & Port lights Arrangement & Details

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

Hull Block 920

Installation

Profiles viii (Rev-1)

Removal/Installation One-Line Diagram

COAST GUARD PUBLICATIONS

1)

Coast Guard Commandant Instruction(COMDTINS) M10360.3 (series), Coatings and Color Manual

Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis

Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch

Coast Guard Technical Publication (TP) 3605A, Nov 2007, MPCMS Operating Manual (Volume

Coast Guard Technical Publication (TP) 3605B, SWBS 86; Section B; Machinery Plant Control &

Monitor System (MPCMS) Z-Drive Direction Indicator System Technical Manual

Coast Guard Technical Publication (TP) 3610, Section 167-A, July 2002, Power Operated Cargo Hatch, Coastal Buoy Tender, Model No. D-WK-787

Coast Guard Technical Publication (TP) 3613, Oct 1997; Flexible Coupling

Coast Guard Technical Publication (TP) 3619, Mar 2001 Switchboard, Ship Service & Emergency

Coast Guard Technical Publication (TP) 3622, SWBS 436, Section C, Nov. 2, 2018, H2S Alarm System

Coast Guard Technical Publication (TP) 3628, 1/1/1999; Vol 4 of 9, Instruction Manual, Bow Thruster

Coast Guard Technical Publication (TP) 3628, SWBS 568, Section A, March 2017, Bow Thruster –

(Bird-Johnson Company)

Coast Guard Technical Publication (TP) 3630, 07-JAN-97, Manufacturers Instruction Book-SWBS

Group(s) 573

Coast Guard Technical Publication (TP) 3631, Section 581-A, Sep 2013, Manufacturer's Instruction

Book-SWBS Groups 573-581, Anchor Windlass

Coast Guard Technical Publication (TP) 3653, Jul 2013; SWBS 245, Section A; Z-drive - Model 1350-H

General Requirements

Requirements for Preservation of Ship Structures

Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, 2014, General

Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2014, Welding and Allied

Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes.

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, ix (Rev-1)

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, And Installation

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014 Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

Welding and Allied Processes

OTHER REFERENCES

«OTHER_REF»

American Bureau of Shipping (ABS) Approved Chain, Accessory and Bar Manufacturing Facilities List, Oct 2016

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/National Electrical Manufacturers Association (ANSI/NEMA) AB

4, Mar 2011, Guidelines for Inspection and Preventive Maintenance of Molded Case Circuit

Breakers Used in Commercial and Industrial Applications

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2013, Recommended Practice for

Personal Qualification and Certification in Nondestructive Testing

American Society for Testing and Materials (ASTM), F1508, 2010, Standard Specification for Angle

Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and

Welding End

Appleton Marine Control Valve Retrofit Manual 20793

ASTM International (ASTM) A106, 2015, Standard Specification for Seamless Carbon Steel Pipe, for

High-Temperature Service

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets x (Rev-1)

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component

Adhesives (AN)

ASTM International (ASTM) F1387-99, 2012, Standard Specification for Performance of Piping and

Tubing Mechanically Attached Fittings

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum

Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and

Weldless

Federal Specification (Fed Spec) RR-C-271, Rev E, Mar 2016, Chains and Attachments, Carbon and

Alloy Steel

IEEE-STD-45, 11 Oct 2002, Recommended Practice for Electrical Installations on Shipboard

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2018 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-23549, Sep 2016, Grease, General Purpose

MIL-F-24402, May 1995, Filters (Hydraulic), Filter Elements (High Efficiency), and Filter Differential

Pressure Indicators, General Specification

MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application xi (Rev-1)

MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

Model

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2011, Chapter 16, Cofferdams

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Nov 2011, Chapter 16, Cofferdams

Naval Ships Technical Manual (NSTM) Chapter 074 Volume 3, 01 Aug 2011, Gas Free Engineering, Appendix G, PERMISSIBLE EXPOSURE LIMITS (PEL)

Recovered Energy, Inc, BOSS 107 Separator System Operation & Maintenance Manual – YM

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

Underwriters Laboratories Inc. (UL) 1066, Low-Voltage AC and DC Power Circuit Breakers Used in

Enclosures, Apr 2012 xii (Rev-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

15 N Christie & Grey

Resilient Engine

Mount

PN: TSC T10 65/400 4 ea. 600.00

15 Y Christie & Grey

Resilient Engine

Mount

PN: TSC T10 65/800 4 ea. 600.00

15 N Vulkan RATO Flexible

Coupling Element

(EG1721R000)

PN: 01-466-3015 2 ea. 12,020.00

17 Y Starboard Z-drive

(CCW rotation)

NSN: 2010-21-920-0919 1 ea. 500,250.00

17 Y Port Z-drive (CW rotation)

NSN: 2010-21-920-0899 1 ea. 500,250.00

17 Y Special Alignment

Pointer Set- CG Tool

N/A 1 ea. 500.00

17 Y Z Drive Alignment

Tool

NSN: 5220-01-F16-4720 1 ea. 3600.00

21 Y **3 inch Duplex

Strainer

NSN: 4730-01-643-2221 PN:

3-792FB (Mueller)

1 ea. 10,400.00

23 N Seal Kit, Bow Thruster NSN: 2010-01-555-9048 1 ea. 3,634.00

23 N Anode, Zinc NSN: 5365-01-495-5350 9 ea. 113.75

24 N Anchor Windlass

Overhaul kit

NSN: 5430-01-546-4684 1 ea. 12,474.00

24 N Ball Valve NSN: 4820-01-013-3430 1 ea. 87.36

24 N Valve, Counterbalance NSN: 4820-01-F16-4571 PN:

CBEH-LKN-BCL Sun

Hydraulics Corp

1 ea. 354.00

24 N ** Motor, Hydraulic NSN: 4320-01-419-3520 1 ea. 1,811.00

24 N ** Valve, Linear, Directional Control

NSN: 4810-01-511-3173 1 ea. 983.14

24 N Hydraulic Brake NSN: 2530-01-F14-4033 P/N:

90B3C4G087

1 ea 2000.00

35 Y *Transducer Cover

Plate

N/A 2 ea. 50.00

41 N Boss 2.2 GPM OWS

NSN: 4330-01-F13-

PN: BOSS 2.2T-107 YM 1 ea. 14,300.00

42 N Item 3. 53inch W x 72 inch H Electric Heated

Clear Heat Treated

Double Pane Window, Hinged Top, Frame 52, NSN: 2090-01-425-6426 1 ea. 7800.00 xiii (Rev-1)

9 inch – 2inch off CL, Port

42 N Item 3. 53inches W x

72 inches H Electric

Heated Clear Heat

Treated Double Pane

Window, Fixed

Bottom, Frame 52, 9inches -2inches off

CL Starboard

NSN: 2090-01-425-6426 1 ea. 7800.00

42 N Item 5. 61inches W x

42inches H Electric

Heated Clear Heat

Treated Window, Top, 5-1/2inches Aft Frame

53, 17inches off CL

Starboard

NSN: 2090-01-425-6462 1 ea. 3250.00

42 N Item 10. 60inches W x

42inches H Electric

Heated Clear Heat

Treated Window, Hinged, Frame 58, 13inches -4inches off

CL Port

NSN: 2090-01-425-3864 1 ea. 8100.00

52 N Model X40-08-N4X, Gas Detection & Alarm

Control System

NSN: 6320-01-F19-5650

DETCON PN: 954-X08000-

1 ea. 1,250.00

52 N Electraray® rotating warning light, amber, 120VAC

NSN: 6210-01-454-4748

Federal Signal PN: 225-120A

1 ea. 176.69

52 N SONALERT 120VAC

80inches 95dB, D

Case Style, Type

SC110N

NSN: 6350-01-196-0142

Newark PN: 64F276

1.ea. 48.77

54 Y **Z-Drive Lube Oil

Cooler

NSN: 4420-01-505-9267 2 ea. 7,725.00

54 N Heat Exchanger, Gasket

NSN: 5330-01-449-2451 2 ea. 22.53

54 N Heat Exchanger, Gasket

NSN: 5330-01-449-2479 2 ea. 18.66

55 N ***Fathometer

Transducer, Shallow

Water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 1 ea. 343.63

58 N HDRAULIC

CONTROL VALVE

ASSEMBLY PARTS

KIT

PN: AMD-2633 ACN 4810-

01-F18-5588

1 15,061.00

59 Y Winch, Boat Davit NSN: 2030-01-505-1581 PN: 1 ea $22,366.77 xiv (Rev-1)

49396

59 N Wire Rope Assembly, 75inches , 5/8inch, 6x37, IWRC, EIPS

NSN: 4010-01-602-8365 1 ea 600.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xv (Rev-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

1 Hull Plating (Side Scan), Ultrasonic Testing

2 U/W Body, Preserve (100%)

10 Appendages (U/W), Leak Test

12 Voids (Non-Accessible), Leak Test

17 Z-Drive Propulsion Unit, Renew (Drydock)

21 Sea Strainers - Duplex (All Sizes), Overhaul

24 Anchor Windlass, Inspect And Service

25 Anchor Chain(s) and Ground Tackle, Inspect and Repair

43 Vent Space, Deck, Preserve

49 Sea Bay, Clean and Inspect

53 Tanks (Mp Fuel Stowage And Overflow), Clean And Inspect

58 Crane Winch DCV, Replace

59 Single Point Davit Winch, Replace

61 Power Circuit Breakers, Inspect, Maintain & Test xvi (Rev-1)

PRINCIPAL CHARACTERISTICS - TENDER

175' WLM, BUOY TENDER

PHYSICAL

Length overall 174' 8"

Length between perpendiculars 155' 1"

Depth 14' 8"

Maximum beam 36' 0"

Designed draft 8' 0"

Mast height (above 8' waterline) 58' 8"

Frame spacing 20"

Full load displacement 855.15 Long Tons SW

Light load displacement 719.78 Long Tons SW

Minimum op condition displ 852.19 Long Tons SW

HULL

Hull material Steel

MACHINERY

Main propulsion Two Caterpillar 3508 DITA V-8 diesel; 999 BHP ea @ 1500 RPM

Two Ulstein 360 degree steerable Z-Drives, 403 SRPM @ 1600 ERPM

Reduction gears Two Z-Drive units, Cardan shafting; 3.973:1 gear ratio

Shaft seal John Crane Type ND

Shaft bearings Five pedestal mounted, Cooper split roller bearings

Number of propellers 2

Number of blades 4

Diameter 57.1"

Rudders None; Z-drive

Ship's service generators Three Caterpillar Model 3406 DITA Turbocharged; 285KW, 450V, 60 Hz, 1800

RPM

Emergency diesel generator One Caterpillar Model 3406 DIT 210 KW, 24V, 60 Hz, 1800 RPM

TANK CAPACITIES

Diesel oil capacity (100%) 16,385 gal

Fresh water capacity (100%) 7,339 gal

Lubricating oil (100%) 86 gal

1 (Rev-1)

00000_0618_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction(COMDTINS) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-1)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, 3 (Rev-1) and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 Change to SFLC Std Spec 0000, paragraph 1.3. ‘Acronyms and term definitions’, page 5, “PCL (Paint

Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.1.1 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of

SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

3.7.2 Change to Std Spec 5000, paragraph D2.2.1.1 bullet, "For running rigging, furnish class 6x37, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope," to "For running rigging, furnish class 6x36, uncoated, independent wire rope core (IWRC), right regular lay

(RRL) wire rope or Dyform-18, rotation resistant wire rope."

3.7.2.1 Change to Std Spec 5000, page D-2, Table D-1 title from "DYFORM-18, 6X19 AND 6X37 IWRC RRL," to " DYFORM-18, 6X19 AND 6X36 IWRC RRL"

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

5 (Rev-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-1)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

7 (Rev-1)

TIME

8 (Rev-1)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading

(mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev-1)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-1)

11 (Rev-1)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic

Pull-Off (Type I/Banana) Gauge Is

Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

12 (Rev-1)

11000_SideScan_0617_FLT

REC_11000_Side_Scan_FLT_175 WLM- ALL (1211)

WORK ITEM 1: Hull Plating (Side Scan), Ultrasonic Testing

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to perform thickness measurements of underwater (u/w) hull plating by ultrasonic side scan method.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 175 WLM 801-6, Rev H; Docking Plan

Coast Guard Drawing 175 WLM 801-19, Rev C; Shell Expansion

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2013, Recommended

Practice for Personal Qualification and Certification in Nondestructive Testing

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):

3.2 Side scan requirements and procedures.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and

13 (Rev-1) protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

Hull zinc anode system

Docking blocks.

3.2 Work coordination and preparation. The Contractor shall plan all specified vessel work detailed in this specification package to ensure the side scan survey does not necessitate a work stoppage. The Contractor shall abide by the following guidance, to facilitate the ultrasonic survey:

Ensure that all u/w body surface preparation and primer coat application tasks are completed within ten days of lifting the vessel.

Provide a continuous supply of fresh water at .50 gpm within 50 feet of the vessel with standard hose bib fitting.

Provide 110 VAC electrical power, and scaffolding or other suitable means of access to bring inspection personnel within one foot of all the body surface inspection areas that are five feet above ground level.

After completion of the hull survey, and authorized hull repairs, resume/complete u/w body preservation process by applying the second coat of the anti-corrosive coating system, and all anti-fouling paint coats.

Pay close attention to manufacturer’s recommended practices in regards to paint system overcoat time limitations and required degree of surface cleanliness prior to resuming u/w body coating application.

3.3 Side scan requirements and procedures. The Contractor shall ensure the following referring to the

Coast Guard drawings listed in Section 2 (References) herein as guidance during the performance of the tasks specified below and submit a CIR.

3.3.1 Testing company and personnel. Provide the services of a qualified ultrasonic testing company, with suitable side scan equipment, to conduct a “Scanning Crawler Automated Test” of the vessel’s u/w hull plating for the presence of metal corrosion and deterioration. Ensure the following:

All scanning operations are completed by personnel meeting the personnel qualification and certification, as required by contractor process. This contractor developed personnel qualification and certification process must meet, at a minimum, ASNT Recommended

Practice No. SNT-TC-1A.

An SNT Level III Analyst is on site, to oversee the project and evaluate the collected data.

An SNT Level III or II Analyst is on site, to verify with a hand held gauge all areas on the hull identified as thinner than the specified criteria, in…