ATTACHMENT_8_-Updated Specifications.pdf

USCGC STRATTON (WMSL 752)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2020

Developed By: Erick Keerins

(Rev-1, 22 June 2020)

USCGC STRATTON (WMSL-418) DOCKSIDE AVAILABILITY FY2020

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property .............................................................................. viii Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics ............................................................................................................................. xiv General Requirements WORK ITEM 1: SHIP SERVICE DIESEL GENERATOR PRIME MOVER, Repair WORK ITEM 2: SHIP SERVICE DIESEL GENERATOR PRIME MOVER, Rigging WORK ITEM 3: SHIP SERVICE DIESEL GENERATOR PRIME MOVER, Operational Test iii (Rev-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

June

1 1 and 2 Updated reference. Coast Guard Drawing 750-WMSL-180-105, Rev C, Diesel Generator Foundation - Unit 2200.

June

1 1 1 N Vulkan Element PN: 2X40130009 4221.60

June

1 1 3.6.3b (TP 7119A, the deep sump holds 165 gallons of Lube Oil. Shell Rotella T3 15W-400. IAW TP 7119A states the refill capacity of the Jacket Water System is 42.3 gallons. Capacities may vary depending on system configuration.)

June

1 1 Consolidate List of Critical Inspections

CIR 3.5 Generator Inspection

June

1 2 Consolidate List of Critical Inspections

3.1.7.6 (Walk-through)

3.2 (Operational test – initial)

June

1 1

3.4.2 Items that may be reused after properly inspected IAW the specification.

Aftercooler Air Cleaner Housing Air Inlet Shutoff Air Regulator Electrical Components – Speed timing sensors, engine and aftercooler temperature sensor, oil pressure sensor, cylinder head temperature sensors, exhaust temperature sensors.

Exhaust Manifold Flywheel & Flywheel Housing Fuel Filter Housing Fuel Injection Control Linkage Fuel Pressure Regulating Valve Governor iv (Rev-1)

Heat Exchanger Hydra-mechanical Shutoff Control.

Intake Manifold Piston Cooling Jets Pressure and Temperature Gauges and RPM Indicators on Local Control Panel Vibration Damper

June

1 1 Removed 3.3.6.2. The Contractor shall provide a connection at the nearest point that they enter the ship for security and fire boundaries.

June

1 2 Removed CG Drawing 750-WMSL-259-023 Turbine Comb Exhaust Arrgt & Supports

June

1 3 Paragraph numbering corrected. 3.1.6.8 change to 3.1.6.4

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 418A-WMSL-801-001, Rev -, Booklet of General Plans Coast Guard Drawing 750-WMSL-100-001, Rev -, General Arrangements Coast Guard Drawing 750-WMSL-100-027, Rev K, Unit 2210 Structure – Innerbottom to 1st Platform –

FR 44 to FR 52 Coast Guard Drawing 750-WMSL-100-028, Rev H, Unit 2220 Structure – 1st Platform to 2nd Deck – FR

44 to FR 52 Coast Guard Drawing 750-WMSL-100-029, Rev K, Unit 2230 Structure – 2nd Deck to Main Deck – FR

44 to FR 52.

Coast Guard Drawing 750-WMSL-100-030, Rev L, Unit 2240 Structure – Main Deck to 01 Level – FR

44 to FR 52.

Coast Guard Drawing 750-WMSL-100-032, Rev K, Unit 2310 Structure – Innerbottom to 1st Platform –

FR 52 to FR 64.

Coast Guard Drawing 750-WMSL-100-033, Rev H, Unit 2320 Structure – 1st Platform to 2nd Deck – FR

52 to FR 64.

Coast Guard Drawing 750-WMSL-100-034, Rev J, Unit 2330 Structure – 2nd Deck to Main Deck – FR

52 to FR 64.

Coast Guard Drawing 750-WMSL-100-035, Rev K, Unit 2340 Structure – Main Deck to O1 Level – FR

52 to FR 64.

Coast Guard Drawing 750-WMSL-100-051, Rev J, Unit 4310 Structure – O1 Level to O2 Level – FR 44 to Fr 52.

Coast Guard Drawing 750-WMSL-100-052, Rev J, Unit 4320 Structure – O2 Level and Above – FR 48 to Fr 52.

Coast Guard Drawing 750-WMSL-100-533, Rev -, Lifting Padeyes Aft Main Machinery Room 5-52-01-

E & Uptake Stack Region.

Coast Guard Drawing 750-WMSL-167-504, Rev E, Hatch & Scuttle List Ship Wide, NSC 3 and Follow.

Coast Guard Drawing 750-WMSL-180-105, Rev C, Diesel Generator Foundation - Unit 2200.

Coast Guard Drawing 750-WMSL-234-001, Rev A, Gas Turbine Removal Arrangement Drawing (NSC 3

AF).

Coast Guard Drawing 750-WMSL-259-001, Rev H, Propulsion Gas Turbine Air Intake/Exhaust Diagram.

Coast Guard Drawing 750-WMSL-259-002, Rev -, Propulsion Gas Turbine Air Intake/Exhaust System

Description.

vi (Rev-1)

Coast Guard Drawing 750-WMSL-259-005, Rev D, Propulsion Gas Turbine Air Intake Arrangement & Supports, Details and L/M, Below O1 Level.

Coast Guard Drawing 750-WMSL-259-006, Rev C, Turbine Combustion Exhaust Arrangement & Supports Details and L/M Below 01 Level.

Coast Guard Drawing 750-WMSL-259-009, Rev A, Turbine Combustion Intake Arrangement & Supports, Details and L/M Above O1 Level.

Coast Guard Drawing 750-WMSL-259-023, Rev C, Bleed Air Piping & Joint Ident (P1 System) Unit 2210.

Coast Guard Drawing 750-WMSL-259-024, Rev C, Bleed Air Piping (P1 System) Unit 2220.

Coast Guard Drawing 750-WMSL-259-036, Rev -, Propulsion Gas Turbine Air Intake/Exhaust Diagram

WMSL 752 Only Coast Guard Drawing 750-WMSL-259-501, Rev -, Gas Turbine Intake Deicing Manifold Modifications.

Coast Guard Drawing 750-WMSL-300-021, Rev F, Unit 2210 2nd Platform FR 44 To FR 52

Arrangement of Electrical Equipment.

Coast Guard Drawing 750-WMSL-300-022, Rev E, Unit 2220 1st Platform FR 44 to FR 52 Arrangement of Electrical Equipment.

Coast Guard Drawing 750-WMSL-501-002, Rev E, Machinery Arrangements.

Coast Guard Drawing 750-WMSL-508-001, Rev C, Piping and Machinery Insulation Schedule and L/M Coast Guard Drawing 750-WMSL-508-001, Rev C, Piping and Machinery Insulation Schedule and L/M Coast Guard Drawing 750-WMSL-622-009, Rev D, Gratings and Handrails Uptakespace.

Coast Guard Drawing 750-WMSL-801-009, Rev A, Booklet of General Plans (NSC 4 SRD) Turbine Combustion Exhaust Arrgt & Supports Details and L/M Above 01 Level.

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Technical Publication (TP) 7018, May 2007, 7LM2500-SB-MLG10 – Main Gas Turbine

(MGT) – Model 7LM2500-SB-MLG10-Installation Instructions Coast Guard Technical Publication (TP) 7119, May 2018, Technical Manual for National Security Cutter

Ships Service Diesel Generator Sets – Caterpillar 3512B Marine Auxiliary Diesel.

Coast Guard Technical Publication (TP) 7368, Nov 2019, Technical Manual for National Security Cutter

Ships Service Diesel Generator Sets – Caterpillar 3512B Marine Auxiliary Diesel.

Coast Guard Technical Publication (TP) 7368C, Nov 2019, Technical Manual for National Security

Cutter Ships Service Diesel Generator Sets – Caterpillar 3512B Marine Auxiliary Diesel.

Coast Guard Technical Publication (TP) S9234-AD-MMO-060, Feb 2018, S9234-AD-MMO-060 –

Propulsion Gas Turbine Module LM2500 Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2018, Shipboard

Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2018, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation vii (Rev-1)

Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2018, Inspect, Test and Recondition AC Synchronous Machines In-Place

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2018, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2018, Temporary Hull Access

OTHER REFERENCES

American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2016, Personnel Qualification and Certification in Nondestructive Testing American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2016, 2016, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel Caterpillar Publication SEBF9011-26, Dynamometer Testing of Caterpillar Engines* The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2015, Solvent Cleaning

*Provided by Caterpillar Technical Representative viii (Rev-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

1 Y Caterpillar 3512b

Block** (Block Assembled As

Short Block)

PN:3533970 or 10R8415 1 38433.06

1 Y Crankshaft** PN: 128-6786 1 29511.22 1 Y Gear Train Front** PN: 8N-7174 1 1 Y Gear Train Rear** PN: 124-8395 1 1 Y Valve Train** PN: 224-9869 12 1 Y Main Brg Kit-Std** PN: 196-9530 1 508.02 1 Y Cam Bearing** PN: 101-1198 14 36.29 1 Y Cylinder Head Grp** PN: 20R-3543 12 42.34 1 Y Lifter Guide Clip** PN: 7N-4782 24 21.17 1 Y Cylinder Pack** PN: 10R-4343 12 42.34 1 Y Rod Bearing-Std** PN: 107-7330 12 42.34 1 N Engine Oil Filter** PN: 1R-0726 8 63.50 1 N Fumes Filter** PN: 164-6735 2 254.01 1 Y Breather-Engine** PN: 4W-3027 3 169.34 1 Y Bypass Plunger** PN: 7N-7697 2 254.01 1 Y Bypass Spring** PN: 6B-9202 2 254.01 1 Y Engine Oil Pump Gp** PN: 0R-3230 1 508.02 1 Y Sump Kit** PN: 3N-3300 1 508.02 1 Y Engine Oil Cooler** PN: 0R-5519 1 508.02 1 N Fuel Filter** PN: 513-4493 3 169.34 1 N Fuel Filter** PN: 1R-0756 7 72.57 1 Y Fuel Injector Grp** PN: 10R-3255 12 42.34 1 Y Fuel Priming Pump** PN: 162-3906 1 508.02 1 Y Fuel Transfer Pump** PN: 10R-9838 1 508.02 1 Y Water Regulator** PN: 219-3240 2 254.01 1 Y Water Regulator** PN: 248-5513 4 127.01 1 N Zinc Rod** PN: 116-7009 1 508.02 1 N Zinc Rod** PN: 6L-2280 1 508.02 1 Y Water Pump Grp-

Aux**

PN: 10R-1072 1 508.02

1 Y Water Pump Group** PN: 10R-1669 1 508.02 1 Y Turbocharger Group** PN: 20R-2739 2 254.01 1 N Bolt-High Temp** PN: 9L-7373 52 9.77 1 N Washer** PN: 5M-2894 68 7.47 1 N Spacer** PN: 4P-7680 16 31.75 1 N Bolt-High Temp** PN: 7L-6443 80 6.35 1 N Washer** PN: 110-8314 160 3.18 1 N Nut** PN: 3E-6916 80 6.35 ix (Rev-1)

1 N Bolt** PN: 6V-1943 12 42.34 1 N Bolt-High Temp** PN: 2N-2765 8 63.50 1 N Bolt-High Temp** PN: 6V-6753 8 63.50 1 N Locknut** PN: 2N-2766 8 63.50 1 Y Kit Bushing** PN: 450-3711 1 508.02 1 N Thrust Washer** PN: 7N-3218 2 254.01 1 N Thrust Washer** PN: 7C-3258 1 508.02 1 N Thrust Washer** PN: 7N-7539 2 254.01 1 N Bushing** PN: 127-5400 4 127.01 1 Y Bearing-Sleeve** PN: 140-9597 2 254.01 1 N Thrust Washer** PN: 7N-5246 2 254.01 1 Y GEAR and“

CLUSTER**

PN: 114-3372 1 508.02

1 N Thrust Washer** PN: 101-1365 1 508.02 1 N Bearing** PN: 125-9751 4 127.01 1 N Thrust Washer** PN: 101-1368 2 254.01 1 N Air Filter-Primary** PN: 4P-0710 2 254.01 1 Y Air Starting Motor** PN: 262-7124 1 508.02 1 N Gasket-Starter** PN: 4H-7869 1 508.02 1 N Seal O Ring** PN: 6V-6228 36 14.11 1 N Gasket** PN: 2W-0752 1 508.02 1 N Gasket** PN: 7N-4945 2 254.01 1 N Seal-O Ring** PN: 214-7568 2 254.01 1 N Gasket-Starter** PN: 4H-7869 3 169.34 1 N Seal-Integral** PN: 234-8937 2 254.01 1 N Gasket** PN: 7N-4320 2 254.01 1 N Gasket** PN: 4B-8407 7 72.57 1 N Seal** PN: 3K-0360 3 169.34 1 N Seal-O-Ring** PN: 235-3546 2 254.01 1 N Seal** PN: 6V-3348 2 254.01 1 N Seal-O-Ring** PN: 259-4598 2 254.01 1 N Seal-O-Ring** PN: 5P-0840 2 254.01 1 N Gasket** PN: 8N-9885 1 508.02 1 N Seal** PN: 8T-2929 6 84.67 1 N Seal** PN: 8T-2928 6 84.67 1 N Seal** PN: 7N-2046 36 14.11 1 N Band-Filler** PN: 8N-4707 12 42.34 1 N O-Ring** PN: 033-6042 6 84.67 1 N Seal** PN: 6V-3348 8 63.50 1 N Ring** PN: 5F-9657 4 127.01 1 N Seal O Ring** PN: 7X-4805 3 169.34 1 N Ring** PN: 5F-9657 4 127.01 1 N Seal-O-Ring** PN: 5P-8210 2 254.01 1 N Seal-O-Ring** PN: 153-4906 6 84.67 1 N Seal-O-Rin** PN: 4D-0449 1 508.02 1 N Seal** PN: 6V-7991 1 508.02 1 N Washer** PN: 5R-7136 2 254.01 x (Rev-1)

1 N Washer** PN: 5R-7137 4 127.01 1 N Seal-O-Ring** PN: 259-4598 2 254.01 1 N Seal-O-Ring** PN: 5P-0840 1 508.02 1 N Seal** PN: 6V-8260 1 508.02 1 N Seal-O-Ring** PN: 235-3546 1 508.02 1 N Seal-O-Ring** PN: 259-4598 2 254.01 1 N Seal** PN: 6V-3348 1 508.02 1 N Seal** PN: 3K-0360 1 508.02 1 N Gasket** PN: 7N-3049 1 508.02 1 N Seal-O-Ring** PN: 3P-0654 1 508.02 1 N Gasket** PN: 6F-4868 2 254.01 1 N Seal-O-Ring** PN: 125-9794 1 508.02 1 N Seal-O-Ring** PN: 3P-0654 2 254.01 1 N Seal** PN: 5P-7818 1 508.02 1 N Seal O Ring** PN: 5P-8872 1 508.02 1 N Gasket** PN: 9L-1480 1 508.02 1 N Seal As** PN: 178-2439 2 254.01 1 Y Flange-Half** PN: 188-0471 4 127.01 1 Y Flange-Half** PN: 329-3716 4 127.01 1 Y Bellows As** PN: 207-1390 2 254.01 1 N Gasket** PN: 428-9129 12 42.34 1 N Gasket** PN: 428-9130 20 25.40 1 Y Oil Pump Kit** PN: 422-7389 1 508.02 1 Y Rear Structure Kit** PN: 423-9461 1 508.02 1 N Oil Cooler Lines Kit** PN: 464-0329 1 508.02 1 N Aftcooler Lines Kit** PN: 457-5540 1 508.02 1 Y Central And Lower

Kit**

PN: 427-0371 1 508.02

1 N Head Gasket Kit** PN: 355-0773 12 42.34 1 N Water Pump Install

Kit**

PN: 306-2351 1 508.02

1 N Expansion Tank Kit** PN: 126-4175 1 508.02 1 N Turbo Install Kit** PN: 466-3776 2 254.01 1 Y Front Structure Kit** PN: 460-0638 1 508.02 1 N Water Lines Kit** PN: 426-3622 1 508.02 1 Y Damper Rebuild Kit** PN: 4208780 1 508.02 1 N Damper Silicone** PN: 4379760 1 508.02 1 N Seal-O-Ring** PN: 6V-3908 1 508.02 1 N Seal O Ring** PN: 6V-4589 3 169.34 1 N Gasket** PN: 252-8374 2 254.01 1 N Gasket** PN: 7N-7559 2 254.01 1 N Seal O Ring** PN: 6V-4589 1 508.02 1 N O Ring** PN: 8L-2786 2 254.01 1 N Seal-O-Ring** PN: 298-6387 1 508.02 1 N Seal** PN: 2G-6303 2 254.01 1 N O-Ring** PN: 033-6042 1 508.02 1 N Seal O Ring** PN: 5P-5846 3 169.34 xi (Rev-1)

1 N Seal** PN: 5P-9890 2 254.01 1 N Seal** PN: 6V-5100 2 254.01 1 N Gasket** PN: 144-6074 1 508.02 1 N Gasket** PN: 264-4482 2 254.01 1 N Gasket** PN: 1S-5772 2 254.01 1 N Gasket** PN: 7E-6016 4 127.01 1 N Gasket** PN: 247-3796 2 254.01 1 N Seal O Ring** PN: 6V-5049 2 254.01 1 N Lip Seal-Regulator** PN: 3S-9643 6 84.67 1 N Seal O Ring** PN: 6V-1454 2 254.01 1 N Gasket-Regulator** PN: 7N-4927 1 508.02 1 N Seal-O-Ring** PN: 6V-9027 1 508.02 1 N Gasket** PN: 3P-6061 1 508.02 1 N Gasket** PN: 5B-3265 1 508.02 1 N Gasket** PN: 144-6076 1 508.02 1 N Gasket** PN: 264-6805 1 508.02 1 N Gasket** PN: 177-9309 1 508.02 1 N Seal O Ring** PN: 4L-9564 2 254.01 1 N Seal** PN: 3K-0360 1 508.02 1 N Seal O Ring** PN: 3J-7354 1 508.02 1 N Gasket** PN: 7N-3368 1 508.02 1 N Gasket** PN: 7N-4945 1 508.02 1 N Seal O Ring** PN: 6V-1454 2 254.01 1 N Seal** PN: 6V-6609 2 254.01 1 N Seal** PN: 6V-5066 5 101.60 1 N Gasket** PN: 122-8856 2 254.01 1 N Gasket** PN: 243-2288 4 127.01 1 N Gasket-Regulator** PN: 7N-4927 1 508.02 1 N Lip Seal-Regulator** PN: 3S-9643 4 127.01 1 N Gasket** PN: 241-6476 1 508.02 1 N Seal** PN: 6V-5066 2 254.01 1 N Seal-O-Ring** PN: 6V-9027 1 508.02 1 N Gasket** PN: 161-6244 2 254.01 1 N Seal** PN: 6V-6609 2 254.01 1 N Gasket** PN: 4P-1434 1 508.02 1 N Seal-O-Ring** PN: 6V-9027 1 508.02 1 N Gasket** PN: 8N-2559 1 508.02 1 N Seal-O Ring** PN: 214-7568 1 508.02 1 N Seal-O-Ring* PN: 287-7207 2 254.01 1 N Gasket** PN: 9Y-8389 1 508.02 1 N Seal-O-Ring** PN: 214-7566 11 46.18 1 N Seal-O-Ring** PN: 238-5080 1 508.02 1 N Seal-O-Ring** PN: 238-5081 4 127.01 1 N Seal-O-Ring** PN: 061-8639 4 127.01 1 N Seal-O-Ring** PN: 238-5081 4 127.01 1 N Seal-O Ring** PN: 214-7568 1 508.02 1 N Seal O Ring** PN: 6V-4589 1 508.02 xii (Rev-1)

1 N Seal O Ring** PN: 6V-8398 2 254.01 1 N Seal O Ring** PN: 6V-9746 1 508.02 1 N Seal** PN: 3K-0360 1 508.02 1 N Gasket** PN: 9Y-8389 1 508.02 1 N Gasket-Starter** PN: 4H-7869 1 508.02 1 N Gasket** PN: 8N-8451 1 508.02 1 N Seal-Washer** PN: 542-4662 1 508.02 1 N Shield** PN: 241-6244 40 12.70 1 N Shield** PN: 251-1255 60 8.47 1 N Disc** PN:1U-5516 25 20.32 1 N Antiseize** PN: 135543 2 254.01 1 N Gasket Sealant** PN: 152-2029 3 169.34 1 N Brake Cleaner** PN: 30545 12 42.34 1 N Lubricant** PN: 51049 1 508.02 1 N Shop Towels** PN: 254-3422 6 84.67 1 N Spray Paint - Cat

Yellow**

PN: 458-9587 12 42.34

1 N Absorbant Roll** PN: 235-0849 1 508.02 1 N Vulkan Element PN: 2X40130009 4221.60 2 Y Gas Turbine Removal

Track (Upon Request)*

PN: NA 1 150,000

NOTE

All items listed shall be verified by COR, CG Inspector and Contractor for possible change in MTI status prior to Contractor removing from job-site.

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii (Rev-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

1 WORK ITEM 1: SHIP SERVICE DIESEL GENERATOR PRIME MOVER, Repair

3.5. Generator Inspection.

2 WORK ITEM 2: SHIP SERVICE DIESEL GENERATOR PRIME MOVER, Rigging

3.1.7.6 (Walk-through)

3.2 (Operational test – initial) xiv (Rev-1)

PRINCIPAL CHARACTERISTICS

418' WMSL

PHYSICAL

Length overall 418' 0" Length between perpendiculars 390' 0" Maximum beam 54' 0" Beam @ 01 level 47' 9-1/8" Depth (01 level @ side to baseline) 39' 2-3/4" 01 deck camber foredeck 1/4" in 1'-0" Minimum berth depth 20' 0" Height of highest projection Approximately 119' Draft, design 14.40' Design displacement 3925 long tons

MACHINERY

Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each One gas turbine General Electric LM2500; 29,500 SHP Type of propulsion CODAG Electrical system 24 Volt DC Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max Two reduction gears RENK One cross connect gear RENK

HULL

Hull material 5086 Aluminum HSLA-80 Steel ABS EH 36 Steel

ABS AH 36

Frame spacing FWD of FR 9 2' 3" FR 9 to FR 10 6' 9" FR 10 to FR 98 4' 1" FR 98 to FR 99 3'-8"

ELECTRICAL

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil 220,359 gal Fresh water 12,454 gal JP-5 Fuel 35,182 gal

1 (Rev-1)

00000_0220_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-1)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is 7690390037.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, 3 (Rev-1) and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC Standard Specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2018 Edition Standard Specifications and supersede published content:

None.

4 (Rev-1)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL # WORK ITEM

# WORK ITEM TITLE

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

7 (Rev-1)

QA-3A - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

8 (Rev-1)

QA-3B - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading (mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev-1)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-1)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL # WORK ITEM

# WORK ITEM TITLE

COATING MFG PRODUCT NAME BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5 AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

11 (Rev-1)

S20_005_31100_BJA_0420_753

WORK ITEM 1: SHIP SERVICE DIESEL GENERATOR PRIME MOVER,

Repair

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to remove the existing #2 Ship Service Diesel Generator (SSDG) prime mover listed in Table 1, install new prime mover components and also accomplish the 22,500 hour overhaul for the engine. It will be renewed with new/reconditioned engine parts provided as Government Furnished Property, Contractor Furnished Property or reused from the existing engine.

TABLE 1 NAMEPLATE DATA

CATERPILLAR

MODEL NO.

DESCRIPTION LOCATION

3512B No. 2 Ship Service Diesel Generator, 1360 KW, 450 Volt AC, 3 Phase, 60 Hz

Forward Main Machinery Room (5-44-01-E)

1.2 Government-furnished property.

TABLE 2 GOVERNMENT FURNISHED PROPERTY

MTI ITEM DESCRIPTION NSN/PN QTY PRICE

($/UNIT)

Y Caterpillar 3512B Block** (Block assembled as Short Block)

PN:3533970 or 10R8415 1

Y Crankshaft** PN: 128-6786 1 Y Gear Train Front** PN: 8N-7174 1 Y Gear Train Rear** PN: 124-8395 1 Y Valve Train** PN: 224-9869 12 Y Main Brg Kit-Std** PN: 196-9530 1 508.02 Y Cam Bearing** PN: 101-1198 14 36.29 Y Cylinder Head Grp** PN: 20R-3543 12 42.34 Y Lifter Guide Clip** PN: 7N-4782 24 21.17 Y Cylinder Pack** PN: 10R-4343 12 42.34 Y Rod Bearing-Std** PN: 107-7330 12 42.34 N Engine Oil Filter** PN: 1R-0726 8 63.50 N Fumes Filter** PN: 164-6735 2 254.01 Y Breather-Engine** PN: 4W-3027 3 169.34 Y Bypass Plunger** PN: 7N-7697 2 254.01 Y Bypass Spring** PN: 6B-9202 2 254.01 Y Engine Oil Pump Gp** PN: 0R-3230 1 508.02

12 (Rev-1)

Y Sump Kit** PN: 3N-3300 1 508.02 Y Engine Oil Cooler** PN: 0R-5519 1 508.02 N Fuel Filter** PN: 513-4493 3 169.34 N Fuel Filter** PN: 1R-0756 7 72.57 Y Fuel Injector Grp** PN: 10R-3255 12 42.34 Y Fuel Priming Pump** PN: 162-3906 1 508.02 Y Fuel Transfer Pump** PN: 10R-9838 1 508.02 Y Water Regulator** PN: 219-3240 2 254.01 Y Water Regulator** PN: 248-5513 4 127.01 N Zinc Rod** PN: 116-7009 1 508.02 N Zinc Rod** PN: 6L-2280 1 508.02 Y Water Pump Grp-Aux** PN: 10R-1072 1 508.02 Y Water Pump Group** PN: 10R-1669 1 508.02 Y Turbocharger Group** PN: 20R-2739 2 254.01 N Bolt-High Temp** PN: 9L-7373 52 9.77 N Washer** PN: 5M-2894 68 7.47 N Spacer** PN: 4P-7680 16 31.75 N Bolt-High Temp** PN: 7L-6443 80 6.35 N Washer** PN: 110-8314 160 3.18 N Nut** PN: 3E-6916 80 6.35 N Bolt** PN: 6V-1943 12 42.34 N Bolt-High Temp** PN: 2N-2765 8 63.50 N Bolt-High Temp** PN: 6V-6753 8 63.50 N Locknut** PN: 2N-2766 8 63.50 Y Kit Bushing** PN: 450-3711 1 508.02 N Thrust Washer** PN: 7N-3218 2 254.01 N Thrust Washer** PN: 7C-3258 1 508.02 N Thrust Washer** PN: 7N-7539 2 254.01 N Bushing** PN: 127-5400 4 127.01 Y Bearing-Sleeve** PN: 140-9597 2 254.01 N Thrust Washer** PN: 7N-5246 2 254.01 Y Gear – Cluster** PN: 114-3372 1 508.02 N Thrust Washer** PN: 101-1365 1 508.02 N Bearing** PN: 125-9751 4 127.01 N Thrust Washer** PN: 101-1368 2 254.01 N Air Filter-Primary** PN: 4P-0710 2 254.01 Y Air Starting Motor** PN: 262-7124 1 508.02 N Gasket-Starter** PN: 4H-7869 1 508.02 N Seal O Ring** PN: 6V-6228 36 14.11 N Gasket** PN: 2W-0752 1 508.02 N Gasket** PN: 7N-4945 2 254.01 N Seal-O Ring** PN: 214-7568 2 254.01 N Gasket-Starter** PN: 4H-7869 3 169.34 N Seal-Integral** PN: 234-8937 2 254.01 N Gasket** PN: 7N-4320 2 254.01 N Gasket** PN: 4B-8407 7 72.57 N Seal** PN: 3K-0360 3 169.34 N Seal-O-Ring** PN: 235-3546 2 254.01 N Seal** PN: 6V-3348 2 254.01 N Seal-O-Ring** PN: 259-4598 2 254.01

13 (Rev-1)

N Seal-O-Ring** PN: 5P-0840 2 254.01 N Gasket** PN: 8N-9885 1 508.02 N Seal** PN: 8T-2929 6 84.67 N Seal** PN: 8T-2928 6 84.67 N Seal** PN: 7N-2046 36 14.11 N Band-Filler** PN: 8N-4707 12 42.34 N O-Ring** PN: 033-6042 6 84.67 N Seal** PN: 6V-3348 8 63.50 N Ring** PN: 5F-9657 4 127.01 N Seal O Ring** PN: 7X-4805 3 169.34 N Ring** PN: 5F-9657 4 127.01 N Seal-O-Ring** PN: 5P-8210 2 254.01 N Seal-O-Ring** PN: 153-4906 6 84.67 N Seal-O-Rin** PN: 4D-0449 1 508.02 N Seal** PN: 6V-7991 1 508.02 N Washer** PN: 5R-7136 2 254.01 N Washer** PN: 5R-7137 4 127.01 N Seal-O-Ring** PN: 259-4598 2 254.01 N Seal-O-Ring** PN: 5P-0840 1 508.02 N Seal** PN: 6V-8260 1 508.02 N Seal-O-Ring** PN: 235-3546 1 508.02 N Seal-O-Ring** PN: 259-4598 2 254.01 N Seal** PN: 6V-3348 1 508.02 N Seal** PN: 3K-0360 1 508.02 N Gasket** PN: 7N-3049 1 508.02 N Seal-O-Ring** PN: 3P-0654 1 508.02 N Gasket** PN: 6F-4868 2 254.01 N Seal-O-Ring** PN: 125-9794 1 508.02 N Seal-O-Ring** PN: 3P-0654 2 254.01 N Seal** PN: 5P-7818 1 508.02 N Seal O Ring** PN: 5P-8872 1 508.02 N Gasket** PN: 9L-1480 1 508.02 N Seal As** PN: 178-2439 2 254.01 Y Flange-Half** PN: 188-0471 4 127.01 Y Flange-Half** PN: 329-3716 4 127.01 Y Bellows As** PN: 207-1390 2 254.01 N Gasket** PN: 428-9129 12 42.34 N Gasket** PN: 428-9130 20 25.40 Y Oil Pump Kit** PN: 422-7389 1 508.02 Y Rear Structure Kit** PN: 423-9461 1 508.02 N Oil Cooler Lines Kit** PN: 464-0329 1 508.02 N Aftcooler Lines Kit** PN: 457-5540 1 508.02 Y Central And Lower Kit** PN: 427-0371 1 508.02 N Head Gasket Kit** PN: 355-0773 12 42.34 N Water Pump Install Kit** PN: 306-2351 1 508.02 N Expansion Tank Kit** PN: 126-4175 1 508.02 N Turbo Install Kit** PN: 466-3776 2 254.01 Y Front Structure Kit** PN: 460-0638 1 508.02 N Water Lines Kit** PN: 426-3622 1 508.02 Y Damper Rebuild Kit** PN: 4208780 1 508.02

14 (Rev-1)

N Damper Silicone** PN: 4379760 1 508.02 N Seal-O-Ring** PN: 6V-3908 1 508.02 N Seal O Ring** PN: 6V-4589 3 169.34 N Gasket** PN: 252-8374 2 254.01 N Gasket** PN: 7N-7559 2 254.01 N Seal O Ring** PN: 6V-4589 1 508.02 N O Ring** PN: 8L-2786 2 254.01 N Seal-O-Ring** PN: 298-6387 1 508.02 N Seal** PN: 2G-6303 2 254.01 N O-Ring** PN: 033-6042 1 508.02 N Seal O Ring** PN: 5P-5846 3 169.34 N Seal** PN: 5P-9890 2 254.01 N Seal** PN: 6V-5100 2 254.01 N Gasket** PN: 144-6074 1 508.02 N Gasket** PN: 264-4482 2 254.01 N Gasket** PN: 1S-5772 2 254.01 N Gasket** PN: 7E-6016 4 127.01 N Gasket** PN: 247-3796 2 254.01 N Seal O Ring** PN: 6V-5049 2 254.01 N Lip Seal-Regulator** PN: 3S-9643 6 84.67 N Seal O Ring** PN: 6V-1454 2 254.01 N Gasket-Regulator** PN: 7N-4927 1 508.02 N Seal-O-Ring** PN: 6V-9027 1 508.02 N Gasket** PN: 3P-6061 1 508.02 N Gasket** PN: 5B-3265 1 508.02 N Gasket** PN: 144-6076 1 508.02 N Gasket** PN: 264-6805 1 508.02 N Gasket** PN: 177-9309 1 508.02 N Seal O Ring** PN: 4L-9564 2 254.01 N Seal** PN: 3K-0360 1 508.02 N Seal O Ring** PN: 3J-7354 1 508.02 N Gasket** PN: 7N-3368 1 508.02 N Gasket** PN: 7N-4945 1 508.02 N Seal O Ring** PN: 6V-1454 2 254.01 N Seal** PN: 6V-6609 2 254.01 N Seal** PN: 6V-5066 5 101.60 N Gasket** PN: 122-8856 2 254.01 N Gasket** PN: 243-2288 4 127.01 N Gasket-Regulator** PN: 7N-4927 1 508.02 N Lip Seal-Regulator** PN: 3S-9643 4 127.01 N Gasket** PN: 241-6476 1 508.02 N Seal** PN: 6V-5066 2 254.01 N Seal-O-Ring** PN: 6V-9027 1 508.02 N Gasket** PN: 161-6244 2 254.01 N Seal** PN: 6V-6609 2 254.01 N Gasket** PN: 4P-1434 1 508.02 N Seal-O-Ring** PN: 6V-9027 1 508.02 N Gasket** PN: 8N-2559 1 508.02 N Seal-O Ring** PN: 214-7568 1 508.02 N Seal-O-Ring* PN: 287-7207 2 254.01

15 (Rev-1)

N Gasket** PN: 9Y-8389 1 508.02 N Seal-O-Ring** PN: 214-7566 11 46.18 N Seal-O-Ring** PN: 238-5080 1 508.02 N Seal-O-Ring** PN: 238-5081 4 127.01 N Seal-O-Ring** PN: 061-8639 4 127.01 N Seal-O-Ring** PN: 238-5081 4 127.01 N Seal-O Ring** PN: 214-7568 1 508.02 N Seal O Ring** PN: 6V-4589 1 508.02 N Seal O Ring** PN: 6V-8398 2 254.01 N Seal O Ring** PN: 6V-9746 1 508.02 N Seal** PN: 3K-0360 1 508.02 N Gasket** PN: 9Y-8389 1 508.02 N Gasket-Starter** PN: 4H-7869 1 508.02 N Gasket** PN: 8N-8451 1 508.02 N Seal-Washer** PN: 542-4662 1 508.02 N Shield** PN: 241-6244 40 12.70 N Shield** PN: 251-1255 60 8.47 N Disc** PN:1U-5516 25 20.32 N Antiseize** PN: 135543 2 254.01 N Gasket Sealant** PN: 152-2029 3 169.34 N Brake Cleaner** PN: 30545 12 42.34 N Lubricant** PN: 51049 1 508.02 N Shop Towels** PN: 254-3422 6 84.67 N Spray Paint - CAT Yellow** PN: 458-9587 12 42.34 N Absorbant Roll** PN: 235-0849 1 508.02

**New or Refurbished equipment that the Government may provide for the installation in place of existing equipment.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 418A-WMSL-801-001, Rev -, Booklet of General Plans Coast Guard Drawing 750-WMSL-100-001, Rev -, General Arrangements Coast Guard Drawing 750-WMSL-100-028, Rev H, Unit 2220 Structure – 1st Platform to 2nd

Deck – FR 44 to FR 52 Coast Guard Drawing 750-WMSL-180-105, Rev C, Diesel Generator Foundation - Unit 2200.

Coast Guard Drawing 750-WMSL-300-021, Rev F, Unit 2210 2nd Platform FR 44 To FR 52

Arrangement of Electrical Equipment.

Coast Guard Drawing 750-WMSL-300-022, Rev E, Unit 2220 1st Platform FR 44 to FR 52

Arrangement of Electrical Equipment.

Coast Guard Drawing 750-WMSL-501-002, Rev E, Machinery Arrangements.

Coast Guard Drawing 750-WMSL-508-001, Rev C, Piping and Machinery Insulation Schedule and L/M

16 (Rev-1)

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 7119, May 2018, Technical Manual for National

Security Cutter Ships Service Diesel Generator Sets – Caterpillar 3512B Marine Auxiliary Diesel.

Coast Guard Technical Publication (TP) 7368, Nov 2019, Technical Manual for National Security Cutter Ships Service Diesel Generator Sets – Caterpillar 3512B Marine Auxiliary Diesel.

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2018, Inspect, Test and Recondition A/C Synchronous Machine In-Place

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2018, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2018, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2018, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

OTHER REFERENCES

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP

1), 2015, Solvent Cleaning

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraphs:

3 3.5. Generator Inspection.

3.1.2 Tech Rep. The Contractor shall provide the services of an OEM authorized/licensed Tech Rep for the Caterpillar 3512B to accomplish the following on site:

• Provide manufacturer’s proprietary system/equipment information, software and tools

• Assist with and ensure compliance with manufacturer’s procedures and standards during disassembly (as required), inspection, repair, modification, calibration, reassembly, alignment, painting and testing of the equipment/system.

3.1.2.1 Ensure the Tech Rep is an OEM authorized/licensed representative for the system/equipment stated above per Standard Specification 0000.

3.1.2.2 Qualifications/certifications. Submit the Tech Rep’s documentation (qualifications, certifications, resume, etc) to the COR at the Arrival Conference.

17 (Rev-1)

3.1.2.3 The Contractor shall have the Caterpillar Technical Representative present on site while the following work tasks are being performed:

• Removal of coupling between engine and generator

• Alignment between engine and generator

• Disassembly of engine and associated components

• Cleaning, Inspection and qualification of re-used engine parts

• Crankshaft deflection

• Assembly of engine

• Engine Final Preparation for Testing

• Engine Testing

• Engine Paint

• All work accomplished in Table 5

3.1.3. Tech Rep. The Contractor shall provide the services of a generator Technical Representative who meets the requirements of SFLC Standard Specification 3100 to accomplish the following on site:

• Advise on manufacturer’s proprietary system information.

• Ensure compliance with manufacturer’s procedures and standards during system disassembly, inspection, alignment and reassembly as applicable.

3.1.3.1 Qualifications/certifications. Submit the Tech Rep’s documentation (qualifications, certifications, resume, etc) to the COR at the Arrival Conference.

3.1.3.2. The Contractor shall have the generator Technical Representative present on site while the following work is being performed:

• Removal of the coupling between engine and generator

• Alignment between engine and generator

• Opening and cleaning of the generator

• Testing of the generator

• Any manipulation of cables connected to the generator

• All work accomplished in Table 4

3.1.4 Protective measures. The Contractor shall protect non-affected vessel’s equipment, components, and spaces during surface preparation and coating application procedures, as specified in SFLC Std Spec 0000, Paragraph 3.3.3 (Vessel component, space, and equipment protection), and abide by all applicable environmental protection tasks, as specified in Paragraph in SFLC Std Spec 0000, Appendix B (Requirements for Environmental Protection). Upon completion of work, remove and dispose of all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.