APPENDIX_A,_05-02-05.pdf

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Coast Guard, WTGB 140 Foot Cutter Propulsion Control Modification
Solicitation number
70Z085-19-Q-P45C6200
Issued by

About this file

This document contains technical specifications and diagrams for propulsion control system modifications on Coast Guard cutters. The solicitation seeks proposals to upgrade the propulsion control systems on 140-foot Coast Guard cutter vessels. Offerors should provide designs and equipment to modernize the diesel speed function generator, bus voltage controller, motor field reference generator, motor flux function generator, and power limiting functions based on the parameters and diagrams specified. The solicitation also requires integration and testing of upgraded components in the automatic and manual propulsion control modes. Proposals are due by August 15, 2019. The Coast Guard intends to award a firm-fixed price contract for the design, equipment, integration and factory acceptance testing for propulsion control modifications on multiple cutter vessels.

Appendix A, referenced in the Attachment 2 Specification

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Text version

Figure 3.3.1 Definition Chart

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

1.1

1.2

1.3

1.4

0 1 2 3 4 5 6 7 8 9 10

TIME

PR

O

PE

LL

ER

S

PE

ED

A

R M

A

TU

R E

VO

LT

A G

E

Rise Time, TR Rise time is defined as the time from when the throttle input changes to when the waveform reaches 0.9 of its final value.

Settling Time, TS is defined as the time from when the throttle input changes to when the response reaches, and stays within, 5% of its final value.

Percent Overshoot, %OS is defined as the amount that the waveform overshoots the steady-state or final value at the peak time, expressed as a percentage of the staedy-state value.

Percent Overshoot = (CMAX - CFINAL) X 100

C FINAL

TR

TS

CMAX

1.05Cfinal

0.95Cfinal

Cfinal

Throttle Input

TGarland

FIGURE 3.4.9.2 CENTER THROTTLE CONTROL CONSOLE.

FIGURE 3.2.1.1, DIESEL SPEED FUNCTION GENERATOR

(15, 428) y = 7.6727x + 312.91 y = 5.6267x + 343.6 y = 0.5333x + 420

0 10 20 30 40 50 60 70 80 90 100

THROTTLE COMMAND INPUT%

O U

TP

U

T R

PM

Slope 1a

Performance

Economy

Limit

FIGURE 3.2.1.2, BUS VOLTAGE FUNCTION GENERATOR

y = 7.0482x y = 18x - 900

0 10 20 30 40 50 60 70 80 90 100

Throttle Command Input %

G en er at or A rm at ur e

O ut pu t V ol ta ge

Linear (Slope 1)

Linear (Slope 2)

(82.18, 579.2)

900VDC

FIGURE 3.2.1.3, BUS VOLTAGE REFERENCE CONTROLLER

One Engine

0 200 400 600 800 1000 1200 1400 1600

Generator Armature Current Input (Amps)

O ut pu t V ol ta ge (D

C V ol ts

Bus Voltage

(1111, 900)

(1333, 750)

FIGURE 3.2.1.4, BUS VOLTAGE REFERENCE CONTROLLER

Two Engine

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000

Generator Armature Current Input (Amps)

O ut pu t V ol ta ge (D

C V ol ts

Bus Voltage (2666, 750)

(2222, 900)

FIGURE 3.2.1.5, AUTO MOTOR FIELD REFERENCE GENERATOR ONE ENGINE OPERATION

(Current Mode)

55.6

(1111, 48.3)

(1154.3, 55.6)

48.3

45.0

47.0

49.0

51.0

53.0

55.0

57.0

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600

Armature Current

Fi el d C ur re nt O ut pu t

One Engine I Mode

FIGURE 3.2.1.6, AUTO MOTOR FIELD REFERENCE GENERATOR TWO ENGINE OPERATION

(Current Mode)

51.8

(1111, 39)

(1154.3, 51.8)

39.0

35.0

37.0

39.0

41.0

43.0

45.0

47.0

49.0

51.0

53.0

55.0

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600

Armature Current

Fi el d C ur re nt O ut pu

Two Engine I Mode

FIGURE 3.2.1.7, AUTO MOTOR FIELD REFERENCE GENERATOR ONE ENGINE OPERATION

(Voltage Mode)

52.3

(90.0, 48.3)

48.3

45.0

47.0

49.0

51.0

53.0

55.0

0 10 20 30 40 50 60 70 80 90 100

Throttle Input %

Fi el d C ur re nt O ut pu

One Engine V Mode

FIGURE 3.2.1.8, AUTO MOTOR FIELD REFERENCE GENERATOR TWO ENGINE OPERATION

(Voltage Mode)

43.0

(90.0, 39.0)39.0

37.0

38.0

39.0

40.0

41.0

42.0

43.0

44.0

0 10 20 30 40 50 60 70 80 90 100

Throttle Input %

Fi el d C ur re nt O ut pu

Two Engine V Mode

FIGURE 3.2.1.9, MOTOR FLUX FUNCTION GENERATOR

0 6 12 18 24 30 36 42 48 54 60

Motor Field Input (A)

O ut pu t (

A

Linear (SLOPE 2)

Linear (SLOPE 3)

Linear (SLOPE 4)

Linear (SLOPE 1)

(17.4,27.8) y = 27.8 y = 1.6x y = 0.8x + 16.68 y = 0.5x + 27.8

(20.9,33.6)

(37.1,46.3)

(55.6,55.6)

FIGURE 3.2.1.10, FORWARD GENERATING POWER LIMIT

1444.3 A 1444.3 A

0 100 200 300 400 500 600 700 800 900 1,000

Power (kW)

A rm at ur e C ur re nt (A

Slope 1

FORWARD GENERATING

FIGURE 3.2.1.11, REGENERATION, FORWARD REGENERATING POWER LIMIT

457.8 A

731.8 A

1005.9 A

183.8 A 183.8 A

1444.3 A

-200 -180 -160 -140 -120 -100 -80 -60 -40 -20 0

Power (kW)

A rm at ur e C ur re nt (A

Slope 1

Slope 2

Slope 3

FORWARD REGENERATING

y = 0.0331x + 5664.2

(-127387, 1444.3) 1444.3 A

(-165438, 183.8)

FIGURE 3.2.1.12, REGENERATION, REVERSE REGENERATING POWER LIMIT

-457.8 A

-731.8 A

-1005.9 A

-1279.9 A

-183.8 A

-229.0 A

-1444.3 A-1444.3 A

-1600

-1400

-1200

-1000

-800

-600

-400

-200

-200 -180 -160 -140 -120 -100 -80 -60 -40 -20 0

Power (kW)

A rm at ur e C ur re nt (A

Slope 1

Slope 2

Slope 3

REVERSE REGENERATING

y = -0.0331x - 5664.2

(-127387, 1444.3)

(-165438, FIGURE 3.2.1.13, REVERSE GENERATING POWER LIMIT

-1444.3 A-1444.3 A

-1600

-1400

-1200

-1000

-800

-600

-400

-200

0 100 200 300 400 500 600 700 800 900 1,000

Power (kW)

A rm at ur e C ur re nt (A

Slope 1

REVERSE GENERATING

Equipment Block Diagram
Figure 3.1.6.1 Block Diagram
Automatic Mode
Figure 3.2.1 Auto Mode
Figure 3.2.1.1 Diesel Speed
Figure 3.2.1.2 Bus Voltage Function Generator
Figure 3.2.1.3 Bus Voltage Reference Controller1
Figure 3.2.1.4 Bus Voltage Reference Controller2
Figure 3.2.1.5 Auto Motor Field Reference Gen C1
Figure 3.2.1.6 Auto Motor Field Reference Gen C2
Figure 3.2.1.7 Auto Motor Field Reference Gen V1
Figure 3.2.1.8 Auto Motor Field Reference Gen V2
Figure 3.2.1.9 Motor Flux Function Generator
Figure 3.2.1.10 Power Limit Q1
Figure 3.2.1.11 Power Limit Q2
Figure 3.2.1.12 Power Limit Q3
Figure 3.2.1.13 Power Limit Q4
Manual Mode
Figure 3.2.2 Manual Mode
Automatic Generator, Manual Motor
Figure 3.2.3 Auto Gen, Man Motor
Armature Circuits
Figure 3.2.4.1 Armature Circuits
Propulsion Control Cabinets
Figure 3.4.2.1 PCC
Pilothouse Control Station
Figure 3.4.9.1 PHC Station
Figure 3.4.9.2 PHC Station

Factory Acceptance Test

File details come from the government source that posted it. Updated .