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MOBILE BAY BARGE Specification
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USCG 120 BARGE (12002)
SPECIFICATION FOR DRYDOCK REPAIRS
FY2019
Developed By: Stephen C Pitre2
(Rev-0, 11 October 2018)
USCG (BARGE-120) DRYDOCK AVAILABILITY FY2019
ii (Rev-0)
TABLE OF CONTENTS
Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .............................................................................. viii Consolidated List of Critical Inspection Items ............................................................................................. ix Principal Characteristics - Barge ................................................................................................................... x General Requirements WORK ITEM 1: Hull Plating (Side Scan), Ultrasonic Testing - Barge WORK ITEM 2: Hull Plating (U/W Body), Inspect - Barge WORK ITEM 3: Hull Plating (U/W Body), Ultrasonic Testing - Barge WORK ITEM 4: U/W Body, Preserve (100%) - Barge WORK ITEM 5: U/W Body, Preserve (Partial - Condition A) WORK ITEM 6: U/W Body, Preserve (Partial - Condition B) - Barge WORK ITEM 7: Hull Plating Freeboard, Preserve – Partial - Barge WORK ITEM 8: Hull Plating Freeboard, Preserve “100%” - Barge WORK ITEM 9: Appendages (U/W), Leak Test - Barge WORK ITEM 10: Appendages (U/W) - Internal, Preserve - Barge WORK ITEM 11: Tanks (MP Fuel Service), Clean And Inspect - Barge WORK ITEM 12: SW Heat Exchangers; Clean, Inspect And Hydro WORK ITEM 13: Circuit Breakers (60 Hz), Inspect and Test WORK ITEM 14: Fathometer Transducer, Renew – Barge WORK ITEM 15: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test - Barge WORK ITEM 16: Hull Fittings (Mooring and Towing), Inspect and Test - Barge WORK ITEM 17: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 18: Cathodic Protection / Zinc Anodes, Renew - Barge WORK ITEM 19: Drydock - Barge WORK ITEM 20: Temporary Services, Provide - Barge WORK ITEM 21: Gypsy Winches, Renew WORK ITEM 22: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 23: Valves, Overhaul or Renew WORK ITEM 24: Thruster Unit, Overhaul & Repair - Barge WORK ITEM 25: Engine Exhaust Piping, Repair and Clean - Barge WORK ITEM 26: Fender Repair Barge WORK ITEM 27: Bilge / Ballast Valves, Renew WORK ITEM 28: Accessible Void(s), Preserve “Partial” - Barge WORK ITEM 29: Buoy Deck Repair Barge WORK ITEM 30: Fairlead; Inspect and Test - Barge WORK ITEM 31: Tanks (Potable Water), Preserve “Partial”- Barge WORK ITEM 32: Tanks (Ballast), Preserve “Partial” - Barge WORK ITEM 33: Anchor Winch, Inspect and Service - Barge iii (Rev-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv (Rev-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 120 Barge 120-001, Rev B, Longitudinal and Transverse Bulkheads
Coast Guard Drawing 120 BARGE 130-001, Rev D, and Foc’sle Decks
Coast Guard Drawing 120 BARGE 185-005, Rev B, Miscellaneous Foundations and Foc’sle Decks
Forward of Frame 40
Coast Guard Drawing 120 BARGE 185-006, Rev C. Misc Foundations, Main Deck AFT Fr 40
Coast Guard Drawing 120 BARGE 521-001
Coast Guard Drawing 120 BARGE 536-001, Rev D, Auxiliary Water Cooling System
Coast Guard Drawing 120 BARGE 556-001, Rev C. Hydraulic Fluid Systems
Coast Guard Drawing 120 BARGE 581-001, Rev C, Anchor Handling Arrangement
Coast Guard Drawing 120 BARGE 582-001, Rev B. Mooring and Towing Arrangement
Coast Guard Drawing 120 BARGE 601-001, Rev C, General Arrangement & Profile
Coast Guard Drawing 120 BARGE 601-001, Rev C, General Arrangement and Profile
Coast Guard Drawing 120 BARGE 601-001, Rev C. General Arrangement and Profile
Coast Guard Drawing 120 BARGE 611-001, Rev C, Barge Hull Fittings
Coast Guard Drawing 120 BARGE 801-001, Rev -, Lines Plan
Coast Guard Drawing 120 BARGE 801-003, Rev -, Curves of Form
Coast Guard Drawing 120 BARGE-801-006, Rev B, 120FT Aids to Navigation (ATON) Servicing Barge
Docking Plan
Coast Guard Drawing 120 CGB 111-001, Rev 3, Details Bottom & Main Deck Plating & Framing &
Det's
Coast Guard Drawing 120 CGB 633-001, Rev B, Zinc Anodes
Coast Guard Drawing 120-BARGE 121-1, Rev B, Machinery Arrangement
Coast Guard Drawing 120-BARGE 259-1, Rev B, Diesel Exhaust System
Coast Guard Drawing 120-BARGE 501-1, Rev B, Piping Specifications
Coast Guard Drawing 120-BARGE 529-1, Rev D, Bilge System
Coast Guard Drawing 120-BARGE 529-100, Rev -, Ballast System
Coast Guard Drawing 120-BARGE 568-1, Rev A, Bow Thruster Arrangement
Coast Guard Drawing 120-BARGE 802-2, Rev -, Outboard Profile & Main Deck Plan v (Rev-0)
Coast Guard Drawing 120-BARGE 111-002, Rev B, Side, Bulwark Plating & Framing
Coast Guard Drawing 120-BARGE 130-1, Rev -, Main & Foc'sle Decks
Coast Guard Drawing 120-BARGE 167-001, Rev C, Access & Closures
Coast Guard Drawing 120-BARGE 320-2, Rev F, Electrical One-Line Diagram
Coast Guard Drawing 120-Barge 521-001 Firemain Stations A&D
Coast Guard Drawing 120-BARGE 601-001, Rev C, General Arrangement and Profile
Coast Guard Drawing 120-Barge 611-001 Hull Fittings
Coast Guard Drawing 120-BARGE 611-001, Rev C, Hull Fittings
Coast Guard Drawing 120-BARGE 631-001, Rev C, Paint and Deck Covering Schedule
Coast Guard Drawing 120-CGB 533-1, Rev B, Potable Water System
Coast Guard Drawing 120-CGB 581-001, Rev C, Anchor Handling Arrangement
Coast Guard Drawing 120-CGB 601-1, Rev C, General Arrangement and Profile
Coast Guard Drawing 120-CGB 801-4, Rev A, Tank Capacity Curves
Coast Guard Drawing 120-CGB 801-5, Rev A, Tank Sounding Tables
Coast Guard Drawing 130-CGB67 123-2, Rev 2, Transducer Well Details
Coast Guard Drawing 84 CGB 1103-1, Rev 3, Deck and Bottom Plating
Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem
Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual
Coast Guard Technical Publication (TP) 085, Service Manual For Schottel Bow Jet, (Model SBJ 112)
Coast Guard Technical Publication (TP) 3381, Manufacturers Instruction Book-SWBS Group(s) 320-422
Coast Guard Technical Publication (TP) 3385, Manufacturers Instruction Book-SWBS Group(s) 568-573
Coast Guard Technical Publication (TP) 5415, SWBS 581-A, Mar 2013, Anchor Winch - Model 525-
HAW
Surface Forces Logistics Center Standard Specification 0000 (SFLC STD Spec 0000), 2012, General
Requirements
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General
Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and
Allied Processes
Surface Forces Logistics Center Standard Specification 0740 (SFLC STD Spec 0740), 2012, Welding and
Allied Processes
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary
Machine Systems
Surface Forces Logistics Center Standard Specification 6310 (SFLC STD Spec 6310), 2012, Requirements for Preservation of Ship Structures
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Preserve Ship
Structures
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking vi (Rev-0)
Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary
Services
Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary
Hull Accesses
OTHER REFERENCES
American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities
American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System
Components - Health Effects
American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2013, Recommended Practice for
Personal Qualification and Certification in Nondestructive Testing
American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and
Welding End
American Welding Society (AWS) D1.1/D1.1M, 2010, Structural Welding Code - Steel
ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets
ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape
Test
ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means
ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component
Adhesives (An)
ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates
Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-
Petrolatum
Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone
Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service
Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves
MIL-A-18001, May 2005, Anodes
MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning
MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of
Reliability Is Required
MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application
MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull
MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant
National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2003, Guidelines for
Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and
Industrial Applications vii (Rev-0)
Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-
PRO-160, Jan 2011, Chapter 16, Cofferdams
Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and
Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets
Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric
The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning
The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough
Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough
Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning
The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation
Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning
Underwriters Laboratories Inc. (UL) 489, May 2002, Molded Case Circuit Breaker viii (Rev-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM
DESCRIPTION
NSN/PN QTY ESTIMATED
COST
($/UNIT)
14 N Fathometer
Transducer, Shallow
Water, 50-200 kHz
(Airmar Technology
SS505)
NSN: 5845-01-470-2500 2 ea. 343.63
21 Y RH Gypsy Winch with Gypsy Head
NSN: 3950-01-659-6730
P/N: AMD-0865R
1 ea. 37,485.00
21 Y LH Gypsy Winch with Gypsy Head.
NSN:3950-01-F18-5377
P/N: AMD-0865L
1 ea. 37,485.00
21 Y RH Gypsy Winch with Drum.
NSN:3950-01-F18-5378
P/N: AMD-0865R-WR
1 ea. 37,485.00
21 Y LH Gypsy Winch with Drum.
NSN:3950-01-F18-5379
P/N: AMD-0865L-WR
1 ea. 37,485.00
24 Y Overhaul Kit, Bow
Thruster
NSN: 2010-01-659-2615
PN: SBJ-112
1 ea. 21,980.90
24 Y Propeller Shaft NSN: 2010-01-659-2443
PN: 1013898
1 ea. 9,821.00
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter ix (Rev-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5
(Inspection report particulars)):
Work
Item Title
1 Hull Plating (Side Scan), Ultrasonic Testing - Barge
9 Appendages (U/W), Leak Test - Barge
22 Sea Strainers - Duplex (All Sizes), Overhaul
24 Thruster Unit, Overhaul & Repair - Barge
33 Anchor Winch, Inspect and Service - Barge x (Rev-0)
PRINCIPAL CHARACTERISTICS - BARGE
120' BARGE
PHYSICAL CHARACTERISTICS
Length overall 125' 0"
Breadth, Extreme 52' 0"
Frame Spacing 1' 0"
Full Load Draft 5' 7"
Full Load Displacement 900 Long tons
DIESEL GENERATORS
Number of Units 2
Rated power 75 KW, 450VAC, 3PH, 60HZ, 200AMP
DIESEL HYDRAULIC POWER UNI
Number of Units 1
Rated power 295HP, Cummins NT 855 Diesel Engine Prime mover
BOW THRUSTER
Number of Units 1
Rated power 295HP, Cummins NT 855 Diesel Engine Prime mover
PROPELLERS
Type Vertical Mount in Recessed Tunnel
Number 1
Number of Blades 4
Diameter 43"
1 (Rev-0)
00000_0917_FLT
REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and
'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is
Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General
Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and
Allied Processes
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
NOTE
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
2 (Rev-0)
3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec
0000, in accomplishing the following task:
Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.
Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.
3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec
6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).
NOTE
Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes
(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.
3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at
Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.
3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The
Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility
Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System
3 (Rev-0)
(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste
Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the
Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;
ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the
Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For
Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.
3.6 Local Policy. None.
3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:
3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.
3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".
3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for
Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel
Surfaces by Stripe Coating”
3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED-
STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.
3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line
Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:
SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE
WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".
3.7.1.5 SFLC Std Spec 6310, page Appendix C-8, Under "Epoxy/Primer/Mid-Coat", add line Column 2:
International Intergard 264. Column 3: Various. Under "Polysiloxane", add line Column 2: International Interfine
979. Column 3: Various.
3.7.2 SFLC Standard Specification 0000 General Requirements.
4 (Rev-0)
3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing
Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”
3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph
3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC
Std Spec 6310 (Critical drying time requirements)).”
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
5 (Rev-0)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME
6 (Rev-0)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER COAT,
BARRIER COAT, TOP COAT,
ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFACE AMBIENT ΔT
| DP -
SURFACE |
7 (Rev-0)
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area)
Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:
8 (Rev-0)
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area)
Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Reading
(mils)
Mean Reading (mils) IAW ASTM DD4417).
9 (Rev-0)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
10 (Rev-0)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
COATING MFG PRODUCT NAME
BATCH
INDUCTION
TIME
COATING SYSTEM SEQUENCE
(PRIMER/TOUCHUP/3RD COAT, ETC.)
Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.
SPOT 1 2 3 4 5
AVERAGE
VALUE
*BASE METAL READING
(BMR) Required, If Magnetic
Pull-Off (Type I/Banana) Gauge Is
Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
1 AVG. BMR DEVIATION
1 AVG. BMR DEVIATION
APPLICATION METHOD (AIRLESS, CONVENTIONAL SPRAY,
ROLLED)
AVERAGE DFT
11 (Rev-0)
11000_SideScan_0617_FLT
REC_11000_Side_Scan_FLT_120’ Barge (ALL) (1211)
WORK ITEM 1: Hull Plating (Side Scan), Ultrasonic Testing - Barge
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to perform thickness measurements of underwater (u/w) hull plating by ultrasonic side scan method.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 84 CGB 1103-1, Rev 3, Deck and Bottom Plating
Coast Guard Drawing 120 BARGE-801-006, Rev B, 120FT Aids to Navigation (ATON)
Servicing Barge Docking Plan
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
OTHER REFERENCES
American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2013, Recommended Practice for Personal Qualification and Certification in
Nondestructive Testing
3. REQUIREMENTS
3.1 General.
3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):
3.2 Side scan requirements and procedures.
3.1.2 Tech Rep.
12 (Rev-0)
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std
Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
Hull zinc anode system
Docking blocks.
3.2 Work coordination and preparation. The Contractor shall plan all specified vessel work detailed in this specification package to ensure the side scan survey does not necessitate a work stoppage. The Contractor shall abide by the following guidance, to facilitate the ultrasonic survey:
Ensure that all u/w body surface preparation and primer coat application tasks are completed within ten days of lifting the vessel.
Provide a continuous supply of fresh water at .50 gpm within 50 feet of the vessel with standard hose bib fitting.
Provide 110 VAC electrical power, and scaffolding or other suitable means of access to bring inspection personnel within one foot of all the body surface inspection areas that are five feet above ground level.
After completion of the hull survey, and authorized hull repairs, resume/complete u/w body preservation process by applying the second coat of the anti-corrosive coating system, and all anti-fouling paint coats.
Pay close attention to manufacturer’s recommended practices in regards to paint system overcoat time limitations and required degree of surface cleanliness prior to resuming u/w body coating application.
3.3 Side scan requirements and procedures. The Contractor shall ensure the following referring to the Coast Guard drawings listed in Section 2 (References) herein as guidance during the performance of the tasks specified below and submit a CIR.
3.3.1 Testing company and personnel. Provide the services of a qualified ultrasonic testing company, with suitable side scan equipment, to conduct a “Scanning Crawler Automated Test” of the vessel’s u/w hull plating for the presence of metal corrosion and deterioration. Ensure the following:
All scanning operations are completed by personnel meeting the personnel qualification and certification, as required by contractor process. This contractor developed personnel qualification and certification process must meet, at a minimum, ASNT Recommended Practice No. SNT-TC-1A.
An SNT Level III Analyst is on site, to oversee the project and evaluate the collected data.
An SNT Level III or II Analyst is on site, to verify with a hand held gauge all areas
13 (Rev-0) on the hull identified as thinner than the specified criteria, in order to expedite all repair procedures.
Qualified personnel are provided to complete all on-site corrosion inspections.
3.3.2 Coast Guard notification. Accomplish all required tasks within 10 calendar days of the start of the availability.
3.3.2.1 Provide a daily update to the COR on all areas inspected and potential issues or schedule changes.
3.3.2.2 Notify the COR at least 3 days prior to completion for an onsite review of readings and repair areas.
3.3.3 Scanning parameters. Use the following parameters during the course of this inspection:
Automated scanning resolution shall be set to 0.5” x 0.5”
Plates where scan data indicating wastage greater than or equal to 25% nominal plate thickness shall be highlighted in “RED” and designated “repair areas”.
Plates where scan data indicating wastage greater than or equal to 15% to 24% of nominal plate thickness shall be highlighted in “YELLOW”.
Plates where scan data indicating wastage greater than or equal to 10% to 14% of nominal plate thickness shall be highlighted in DARK GREEN.
Hand held UT readings shall be taken to verify bad metal areas found with the side scan equipment. All readings shall be provided to the COR and the lowest reading marked on the hull at the bad metal location.
Areas that are accessible but cannot be reached by the automated scanner shall be scanned with a hand-held meter at a resolution of 2” x 2”. Any repair areas found during the hand scan shall be marked on the ships hull and their approximate positions recorded on the plate drawings and report summary..
3.3.3.1 Any scanning parameter or scope of work changes must be approved by the KO.
3.3.3.2 The echo to echo transducer is not authorized due to inconsistent readings and technical difficulties.
3.3.3.3 There shall be no deviation from the color scheme specified above.
3.3.4 Ensure that the side scan inspection area includes the Port, Starboard, and Transom exterior shell plate below the water line, but shall exclude the following list.
Areas under and within 6-inches of blocks and side blocks (areas that are accessible 6 inches from blocks and side blocks must be hand scanned.)
Areas up to 6-inches around any obstacle on the hull including sea suctions, discharges, rudderposts, knuckle, bow stem, stabilizer tubes, and stern tubes, as applicable.
Any areas blocked by immovable scaffolding or shipyard activity.
3.4 Side scan reports. The Contractor shall submit to the COR a final report within 3 working days after the side scan inspection is completed. A copy of all repair areas shall be clearly
14 (Rev-0) marked, in yellow or white, on the provided shell plate drawing(s), and provide a summary document of same areas. Submit two hard copies of the report with two CD’s containing the electronic (raw) data, as part of the CIR submission prior to departing the job site. Ensure the reports include:
Inspection overview.
Data sheets for each plate with designated repair areas outlined in blue.
Mosaic of scanned data overlaid on Coast Guard Drawing 84 CGB 1103-1.
3.4.1 Photos. Provide digital photos of all designated repair areas.
3.4.2 Electronic files. Ensure CD’s contain a complete copy of the report, interactive data files, and digital pictures. All electronic files shall be compatible with standard USCG workstation operating software. Electronic files format shall be such that the CG has the capability to change the percent of wastage (format conditioning) per plate. Electronic files shall be capable of being opened using MS Word, MS Excel, or PDF software. Digital pictures shall be recorded in JPEG format.
4. NOTES
This section is not applicable to this work item.
15 (Rev-0)
11000_1016_FLT
REC_11000_UWHIB_FLT_120’ Barge (ALL) (1211)
WORK ITEM 2: Hull Plating (U/W Body), Inspect - Barge
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to inspect/survey the vessel’s Under Water (U/W) hull plating, including U/W appendages and coating system.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 120 BARGE-801-006, Rev B, 120FT Aids to Navigation (ATON)
Servicing Barge Docking Plan
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
OTHER REFERENCES
ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry
Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning
Means
The Society for Protective Coatings (SSPC), January 2015, Paint Application
Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating
Thickness Requirements
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
16 (Rev-0) off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std
Spec 0000, paragraph 3.3.5 (Interferences).
3.2 Inspection. The Contractor shall accompany the Underwater Hull Inspection Board
(UWHIB) in the performance of the below inspection tasks, as applicable, using the drawings listed in Section 2 (References) as guidance. The Contractor shall provide the following, to facilitate the UWHIB in assessing the condition of the designated U/W hull components and systems:
A hull repair supervisor and a marker.
Temporary staging and other necessary equipment, as applicable, for ensuring safe access to all areas of the U/W hull.
NOTES
1. The COR will convene the UWHIB as soon as possible after the vessel has been dry-docked and before any work (except U/W hull cleaning/wash down) is performed on the U/W hull and appendages.
2. Some of the components and/or systems addressed in this work item may not be applicable to all vessel classes.
3.2.1 Hull plating. Inspect the condition of the hull plating (including thruster tunnel plating, as applicable), for the presence of marine growth, deformation, and any evidence of major corrosion or electrolytic action.
3.2.1.2 Inspect the hull and keel areas, report on the condition of butt-welded seams, doubler plates, lap seams, and for any signs of damaged plating or unusual waviness in the plating.
3.2.2 Sea chests and all other cooling system intake components. Inspect all sea chests, sea beam arrays, tunnels, hull openings, and grates for general appearance, loose, damaged, or missing grates, loose or missing fasteners, condition of sea strainers and lockwire on bolts, marine growth on grating slots, and any obstructions in the openings that might prevent proper suction and discharge of water.
3.2.3 Propeller and shaft associated components. Inspect the condition of propellers for signs of corrosion, pitting, erosion, fouling, cracks, dings, and nicks by side and blade; inspect fairwaters, rope guards, shafts, and mechanical seals - look for missing screws, physical damage to the blades, pitting, condition of dunce caps, and condition of securing devices.
3.2.4 Transducers. Check general condition for cuts, cracks, corrosion, and surface defects around the openings. Check transducer securing nuts for tightness, and inspect cables for chafing and other damage.
17 (Rev-0)
3.2.5 Zinc anodes. Remove all marine growth and oxide coating from all hull, rudder, shaft strut, sea chest, sea beam array, z-drive, and thruster tunnel zinc anodes, or water jet drives anodes, as applicable, using a light-wire brush.
3.2.5.1 Visually inspect all zinc anodes; check the soundness of mounting strap and stud welds, missing fasteners, and percentage of remaining material.
3.2.6 Coating system inspections. Accomplish the below inspections, in conjunction with the underwater hull inspection conducted by the Underwater Hull Inspection Board (UWHIB).
Document the condition found as “Partial - Condition A”, “Partial - Condition B”, or “100%”, as applicable (see 4.1 (Definitions)). Submit a CFR.
NOTE
The following inspections are for determining the existing condition of the coating system for the underwater body surfaces, which are deemed “Critical-coated” surfaces; they must be carried out by a
SSPC-QP-1 certified contractor/sub-Contractor or a NACE Inspector
– see SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
3.2.6.1 Visual. Perform a visual inspection of the existing U/W body coating system.
3.2.6.2 Dry film thickness (DFT) measurements. Take total 100 DFT measurements of the U/W body coating system, in accordance with SSPC-PA 2.
4. NOTES
4.1 Definitions. 4.1.1 "Partial – Condition A”: The condition that exists where the substrate is exposed in up to 33% of the entire U/W body.
4.1.2 "Partial - Condition B": The condition that exists where the coating system has incurred damage, but the substrate is not exposed in any location.
4.1.3 "100%”: The condition that exists where more than 33% of the U/W body hull substrate is exposed.
4.2 UWHIB convention. The COR will convene the UWHIB as soon as possible after the vessel has been dry-docked and before any work (except U/W hull cleaning/wash down) is performed on the U/W hull and appendages.
18 (Rev-0)
11010_UT_0617_FLT
REC_11010_UT_FLT_120’ Barge (ALL) (0911)
WORK ITEM 3: Hull Plating (U/W Body), Ultrasonic Testing - Barge
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to conduct ultrasonic testing (UT) of U/W hull plating.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes
OTHER REFERENCES
None.
3. REQUIREMENTS
3.1 General.
Not applicable.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor
19 (Rev-0) shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std
Spec 0000, paragraph 3.3.5 (Interferences).
3.2 UT measurements. The Contractor shall perform up to a total of 250 UT measurements in icrements of 25 shots of hull surfaces, in locations designated by the Coast Guard Inspector.
Submit A CFR.
4.1 UT Table. Table 1 provided below is for the recording of all UT measurements.
20 (Rev-0)
TABLE 1 - UT MEASUREMENTS SUMMARY SHEET PORT/STBD SHELL
SHOT # LOCATION FWD/MID/AFT ORIG PL MEASURED PL PERCENT
TOP/MID/BOT THICKNESS THICKNESS WASTAGE
21 (Rev-0)
63130_0617_FLT
REC_63130_100Percent_FLT_120’ Barge (ALL) (0413)
WORK ITEM 4: U/W Body, Preserve (100%) - Barge
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to preserve U/W body surfaces.
NOTES
1. The purpose of the preservation tasks covered by this item is to completely remove all existing coatings and recoat the U/W body surfaces with a new coating system.
2. U/W body surfaces are as defined in 4.1 (Definitions) and exclude areas covered by docking blocks, unless the vessel is fleeted for the express purpose of preserving blocked areas.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 120 BARGE 601-001, Rev C, General Arrangement and Profile
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1
(SSPC-SP 1), 2015, Solvent Cleaning
22 (Rev-0)
3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):
3.1.2 Tech Rep. The Contractor shall refer to SFLC Std Spec 0000, paragraphs 3.2.4.2.1 (Painting contractor certification program requirement) and 3.2.4.2.2 (Coating Tech Rep), for applicable…
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