HUDSON_REV_2.pdf

PDF 2 MB Posted Feb 8, 2018

Attached to: DRYDOCK REPAIRS FOR THE USCGC HUDSON
Solicitation number: 70Z085-18-Q-P4535900
Issued by: Department of Homeland Security US Coast Guard

About this file

From the source

SPECIFICATION REV 2

View the file

Other files

File	Type	Posted
AMEND_0001_-_HUDSON.pdf	PDF	Feb 8, 2018
Attachment_4-_Request_for_Clarifications.docx	DOCX document	Jan 19, 2018
HUDSON_(WLIC_160A)_DD_SECTION_B.xls	XLS spreadsheet	Jan 19, 2018
Attachment_5_-_USCG_Ombudsman_Notice_HUDSON.docx	DOCX document	Jan 19, 2018
Attachment_3-_Past_Performance_Information_Form.doc	DOC document	Jan 19, 2018
HUDSON_SPECIFICATIONS.pdf	PDF	Jan 19, 2018
HUDSONSOLICITATION_11718.pdf	PDF	Jan 19, 2018

On GovTribe

Work with this file

Download the original file
Contacts named in this file
Similar government files
Ask GovTribe AI about this file

Try for free Login

Text version

The file's text, extracted by GovTribe without its formatting.

USCGC HUDSON (WLIC 801)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2018

Developed By: Tyler J Richardson

(Rev-2, 05 February 2018)

USCGC HUDSON (WLIC-160A) DRYDOCK AVAILABILITY FY2018

ii (Rev-2)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items ............................................................................................. xi Principal Characteristics - Tender .............................................................................................................. xii General Requirements WORK ITEM 1: Hull Plating (U/W Body), Inspect WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: Appendages (U/W), Leak Test WORK ITEM 4: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 5: Appendages (U/W) - Internal, Preserve WORK ITEM 6: Tanks (MP Fuel Stowage and Overflow), Clean and Inspect WORK ITEM 7: Voids (Non-Accessible), Leak Test WORK ITEM 8: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 9: Tanks (Potable Water), Clean and Inspect WORK ITEM 10: Tanks (Ballast), Clean and Inspect WORK ITEM 11: Voids (Accessible), Clean and Inspect WORK ITEM 12: Propulsion Shaft Seals (Inflatable), Overhaul and Inflatable Renewal WORK ITEM 13: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 14: Propulsion Shafting, Straighten WORK ITEM 15: Propellers, Remove, Inspect, and Reinstall WORK ITEM 16: Keel Coolers, Clean, Inspect and Hydro WORK ITEM 17: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 18: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 19: Rudder Assembly; Remove, Inspect and Reinstall WORK ITEM 20: Rudder(s), Preserve (“100%”) WORK ITEM 21: Hull Fittings (Mooring and Towing), Inspect and Test WORK ITEM 22: Spud Wells, Preserve WORK ITEM 23: Spud Wells, Inspect WORK ITEM 24: Accessible Void(s), Preserve “100%” WORK ITEM 25: Tanks (Ballast), Preserve “100%” WORK ITEM 26: Tanks (Ballast), Preserve “Partial” WORK ITEM 27: Tanks (MP Fuel Storage, Service, and Overflow), Preserve, Partial WORK ITEM 28: Tanks (Potable Water), Preserve “100%” WORK ITEM 29: Tanks (Potable Water), Preserve “Partial” WORK ITEM 30: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 31: U/W Body, Preserve (100%) WORK ITEM 32: U/W Body, Preserve (Partial - Condition A) WORK ITEM 33: U/W Body, Preserve (Partial - Condition B) WORK ITEM 34: U/W Body, Preserve (Partial - Condition C) WORK ITEM 35: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 36: Hull Plating Freeboard, Preserve – Partial WORK ITEM 37: Hull Plating Freeboard, Preserve “100%” WORK ITEM 38: Superstructure, Preserve “100%” WORK ITEM 39: Superstructure, Preserve “Partial” WORK ITEM 40: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 41: Drydock WORK ITEM 42: Temporary Services, Provide - Tender iii (Rev-2)

WORK ITEM 43: REMOVED

WORK ITEM 44: REMOVED

WORK ITEM 45: Sea Trial Performance, Support, Provide WORK ITEM 46: Lead Dust, Clean WORK ITEM 47: Lead-Based Paint and Asbestos-Containing Material, Perform Spot Abatement WORK ITEM 48: Lead-Based Paint, 100% Abatement, Perform WORK ITEM 49: Deck Covering (Interior Wet), Renew WORK ITEM 50: Tanks (MP Fuel Service), Clean and Inspect WORK ITEM 51: Compartment Insulation (General), Renew WORK ITEM 52: MDE and Boiler Exhaust Piping Insulation, Renew WORK ITEM 53: Piping Insulation (Chilled Water), Renew WORK ITEM 54: Forward PW Tank Repair WORK ITEM 55: Raw Water Discharge Piping, Renew WORK ITEM 56: Propulsion Shafting, Optical Or Laser Alignment Check WORK ITEM 57: Fathometer Transducer, Renew WORK ITEM 58: Drain Piping, Renew WORK ITEM 59: Propulsion Shaft Bearings (External), Renew WORK ITEM 60: Propulsion Stern Tube Bearings, Renew WORK ITEM 61: No. 2 MDE Reduction Gear, Renew WORK ITEM 62: Buoy and Cargo Handling Crane, Shrink Wrap WORK ITEM 63: Ventilation Fans, Renew WORK ITEM 64: Supply and Exhaust Ventilation, Repair and Renew iv (Rev-2)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev -0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

11 Jan 2018 1 43 Removed

11 Jan 2018 1 44 Removed

11 Jan 2018 1 53 3.1.6.1 Specified dust samples for pre and post repairs.

11 Jan 2018 1 53 3.5 Added Ultrasonic testing requirement.

11 Jan 2018 1 53 3.2.4 Added note in regards to surface preservation

05 Feb 2018 2 63 Title changed from Overhaul to Renew

05 Feb 2018 2 63 1.1 Table 1, repeated supply fan changed to 1 supply and 1 exhaust.

05 Feb 2018 2 63 1.1 Table 1, 01 Deck Vent Exhaust Fan is located 02 deck.

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-2)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 160 WLIC 0500-001, Rev -, Lines Corrected Coast Guard Drawing 160 WLIC 0700-003, Rev A, Docking Plan (HUDSON) Coast Guard Drawing 160 WLIC 103-001, Rev A, Booklet of General Plans Coast Guard Drawing 160 WLIC 103-002, Rev A, Booklet of General Plans Coast Guard Drawing 160 WLIC 103-2, Rev A, Booklet of General Plans Coast Guard Drawing 160 WLIC 1101-001, Rev E, Shell Plating Expansion and Longitudinal Framing Coast Guard Drawing 160 WLIC 1101-002, Rev D, Forepeak & Afterpeak Framing Coast Guard Drawing 160 WLIC 1103-001, Rev C, Web & Trans, Framing Coast Guard Drawing 160 WLIC 1103-002, Rev A, Vertical Keel, Skeg, and Bottom Girders Coast Guard Drawing 160 WLIC 1105-001, Rev C, Transverse Watertight and Oil Tight Bulkheads Coast Guard Drawing 160 WLIC 1105-002, Rev D, Longitudinal Watertight and Oil Tight Bulkheads and

Bottom Tanks Coast Guard Drawing 160 WLIC 1107-001, Rev L, Dk House Eng Casing & Stacks Coast Guard Drawing 160 WLIC 1108-002, Rev B, Shaft Struts and Stern Tubes Coast Guard Drawing 160 WLIC 1201-001, Rev D, Hull Fittings and Chain Stoppers Coast Guard Drawing 160 WLIC 1205-001, Rev F, Spudwells and Spuds Coast Guard Drawing 160 WLIC 1205-003, Rev A-, Hull Zinc Coast Guard Drawing 160 WLIC 2200-001 (Including BM-32), Rev E, Steering Machinery Arrangement

Rudder Stock & Fitting Coast Guard Drawing 160 WLIC 2200-001, Rev E, Steering Machinery Arrangement, Rudder Stock and

Fittings Coast Guard Drawing 160 WLIC 244-003, Rev -, GA OF 6" Type FSE Maneguard Seal Coast Guard Drawing 160 WLIC 2901-004, Rev -, Curves of Form Coast Guard Drawing 160 WLIC 3800-004, Rev -, Diagram Heating and Chilled Water System

(HUDSON) (801)

Coast Guard Drawing 160 WLIC 3800-004, Rev B, Diagram – Heating and Chilled Water System Coast Guard Drawing 160 WLIC 3800-005, Rev -, Arrangement – Heating and Chilled Water System Coast Guard Drawing 160 WLIC 3800-005, Rev B, Arrangement Heating and Chilled Water System

(HUDSON) (801)

Coast Guard Drawing 160 WLIC 4103-001, Rev A, Diesel Marine Propulsion Unit vi (Rev-2)

Coast Guard Drawing 160 WLIC 4105-001, Rev D, Diag. F.O. Engine Cooling System Coast Guard Drawing 160 WLIC 4105-002, Rev C, Arrangement of Engine Cooling Piping Coast Guard Drawing 160 WLIC 4105-003, Rev H, Arrgt Eng & Boiler Exhaust Coast Guard Drawing 160 WLIC 4301-001, Rev G, Shafting & Prop Arrgt & Dets (Applicable for both A and B class) Coast Guard Drawing 160 WLIC 4301-003, Rev C, Shafting Arrangement and Details Coast Guard Drawing 160 WLIC 4400-003, Rev A, Propeller (Supersedes 160 WLIC-4400-001, 4400-

002, & 160B-WLIC-4400-001)

Coast Guard Drawing 160 WLIC 4801-001, Rev C, Diagram Firemain, Ballast, and Bilge Systems Coast Guard Drawing 160 WLIC 4808-002, Rev C, Weather Dk Drains Coast Guard Drawing 160 WLIC 6700-003, Rev D, Booklet of General Elex Arrg, Wrg & Details Coast Guard Drawing 160 WLIC 700-001, Docking Plan Coast Guard Drawing 160B WLIC 0103-3, Rev -, Booklet of General Plans Coast Guard Drawing 160 WLIC 103-2, Rev A, Booklet of General Plans Coast Guard Drawing 160 WLIC 3801-3, Rev B, Vent Arrgt Machy Spaces Coast Guard Drawing 160 WLIC 3801-4, Rev C, Vent & A/C Mn Upper & Hold Deck A&D (HUDSON)

(801) Coast Guard Drawing 160 WLIC 3801-7, Rev -, Cargo & Hold Vent Mod Coast Guard Fleet Drawing FL 2602-10, Rev R, Spud Arrangements and Details Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev -, Consolidated Visual ID for Cutters NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Technical Publication (TP) 4382, SWBS 233-A, Apr 1992, Marine Diesel Engine Model

D379 and Marine Gear Model MG540 Coast Guard Technical Publication (TP) 4914, 31-OCT-08, FSE Shaft Seal - 2nd Generation Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC

Electrical Motors Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking vii (Rev-2)

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

OTHER REFERENCES

AAA/CAA - http://newsroom.aaa.com/diamond-ratings/diamond-rating-definitions American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1709, 2008, Standard Test Methods for Impact Resistance of Plastic Film by the Free-Falling Dart Method ASTM International (ASTM) D1922, 2008, Standard Test Method for Propagation Tear Resistance of

Plastic Film and Thin Sheeting by the Pendulum Method ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test ASTM International (ASTM) D3951, Reapproved 2004, Standard Practice for Commercial Packaging ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component

Adhesives (AN) ASTM International (ASTM) D882, 2009, Standard Test Method for Tensile Properties of Thin Plastic

Sheeting ASTM International (ASTM) F683, 2010, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery ASTM International (ASTM) F683, 2014, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Standard (FED-STD) 595, 2008, Colors Used in Government Procurement Fernstrum Gridcooler Installation and Maintenance Manual, 2013, Form 175 For Caterpillar applications, use CAT Extended Life Pre-Mix coolant.)

FORBES (formerly MOBIL) Travel Guide - http://www.forbestravelguide.com/ Hotel-Motel National Master List, http://www.usfa.fema.gov/applications/hotel/ viii (Rev-2)

International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing Tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50 m, Inclusive

International Standard Organization (ISO) 2953, 1999, Mechanical Vibration, Balancing Machines, Description and Evaluation

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required MIL-DTL-24244, May 2000, Insulation Material, With Special Corrosion, Chloride, and Fluoride

Requirements MIL-I-16411, Nov 1988, Insulation Felt, Thermal, Glass Fiber MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cutback, Cold-Application MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-2191, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main

Propulsion Shafting MIL-Y-1140, Sep 1985, Yarn, Cord, Sleeving, Cloth, and Tape- Glass Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2011, Chapter 16, Cofferdams NAVSEA Drawing 804-5959214, Rev -, Piping Insulation - Installation Details Public Law 101-391, 1990, Hotel and Motel Fire Safety Act Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements ix (Rev-2)

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

Vulkan Vulastik Coupling Service Manual x (Rev-2)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

12 N 160’WLIC Major

Overhaul Kit H78011-01-9 2 ea. 8,000.00

13 Y **Propeller shaft NSN: 2010-01-076-3907 2 ea. 32728.29 15 Y Propeller (right hand) NSN: 2010-01-037-7295 1 ea.

15 Y Propeller (left hand) NSN: 2010-01-037-7597 1 ea.

15 N Propeller nut wrench NSN: 1 ea.

19 Y **Rudder Blade NSN: 2040-01-560-3314 2 ea. 25,000.00 19 Y **Rudder stock NSN: 2040-01-563-7697 2 ea. 9,000.00 19 N Bearing Sleeve NSN: 3120-01-560-3316 2 ea. 2.500.00 23 Y **35’ Spud N/A 4 ea 41 Y *Transducer Cover

Plate N/A 2 ea. 50.00

57 N ***Fathometer Transducer, Shallow Water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 2 ea. 343.63

59 N Aft Strut Bearing NSN: 3120-01-051-2510 2 ea. $683 60 N Stern Tube Bearing NSN: 3120-01-046-8511 2 ea. $1865 61 Y Reduction Gear, Twin Disc Model

MG540

NSN: 3010-01-088-3782 1 ea. 38,879.00

61 N Vulkan Vulastik-P Coupling VP-Type Elements VP10020

PN: 2910B10000 (OEM) 1 ea. 5,714.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xi (Rev-2)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

2 Hull Plating (U/W Body), Ultrasonic Testing

3 Appendages (U/W), Leak Test

6 Tanks (MP Fuel Stowage and Overflow), Clean and Inspect

7 Voids (Non-Accessible), Leak Test

12 Propulsion Shaft Seals (Inflatable), Overhaul and Inflatable Renewal

13 Propulsion Shafting; Remove, Inspect, and Reinstall

18 Sea Strainers - Duplex (All Sizes), Overhaul

19 Rudder Assembly; Remove, Inspect and Reinstall

31 U/W Body, Preserve (100%)

48 Lead-Based Paint, 100% Abatement, Perform

49 Deck Covering (Interior Wet), Renew

51 Compartment Insulation (General), Renew

53 Piping Insulation (Chilled Water), Renew

56 Propulsion Shafting, Optical Or Laser Alignment Check

59 Propulsion Shaft Bearings (External), Renew xii (Rev-2)

PRINCIPAL CHARACTERISTICS - TENDER

160' WLIC (A-CLASS), INLAND CONSTRUCTION TENDER

PHYSICAL

Length overall 160' 10" Depth (main deck at side to baseline) 10' 0" Maximum beam 30' 0" Height of highest fixed projection 40’ 0” (above keel) Height of highest projection with antenna mast extended

49’ 6” (above keel)

Frame spacing 1' 0" Full load draft 4' 8 1/4" LCF Draft Full load displacement 484.22 Long tons (Fresh water) Shore tie voltage requirements N/A

HULL

Hull material Steel

MACHINERY

Number of propellers 2 Number of blades per propeller 4 Diameter of propeller 48" Pitch 44" fixed

RPM 475

Shaft diameter N/A

TANK CAPACITIES

Fuel tanks Fresh water tanks Lube oil

1 (Rev-2)

00000_1216_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-2)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, 3 (Rev-2) and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4 (Rev-2)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-2)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-2)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

7 (Rev-2)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here