zb051 OD.pdf

OVERHAUL DESCRIPTION

FOR OFFICIAL USE ONLY

ITEM NAME TOILET,MARINE

STOCK NUMBER 4510-25-161-6918

PART NUMBER TO61SS

USED ON 154 WPC VESSELS

Items as received by the contractor must be complete and of the proper cited part number. Discrepancies shall be reported to the Coast Guard Contracting Officer.

OVERHAUL REQUIREMENTS:

ITEM NAME : Toilet, Marine

STOCK NO. : 4510-25-161-6918

PART NUMBER : TO61SS

ITEM USE : Toilet 154' WPB Vessels

PRELIMINARY INSPECTION REQUIREMENTS

The Contractor shall disassemble, clean and inspect the Toilet, Marine to obtain the overall condition and determine the estimated cost of overhaul. A detailed report and repair plan including material, labor rate, labor hours, overhaul, testing, preservation, packaging, packing, marking, bar-coding and crate repair or replacement costs shall be submitted to the Coast Guard Contracting Officer for approval. Overhaul is intended to restore the Toilet, Marine to a condition that is equal to that of a new Toilet, Marine as listed above. No further work shall be accomplished until the report is approved in writing by the Coast Guard Contracting Officer.

The inspection report and repair plan shall consist of, as a minimum, the following information:

1. Name of Contractor

2. Date of Inspection

3. Identification of Toilet, Marine by serial number, part number and stock number.

4. Condition of shipping crate and any cost of repair or replacement.

5. A list of parts and materials recommended for replacement with individual pricing.

6. Cost of overhaul labor broke down by number of hours and hourly rate.

7. Comments if any pertaining to unusual observations during inspection and disassembly.

OVERHAUL REQUIREMENTS

Overhaul - The Toilet, Marine shall be overhauled to a serviceable "A" condition, which shall restore the operating, coating and performance characteristics to the "original" design and technical specifications as listed above. Overhaul shall be performed in accordance with Original Equipment Manufacturer (OEM) specifications and standards.

*** Serviceable "A" condition is defined as a reconditioned Toilet, Marine meeting all required design specifications and design dimensions in accordance with the OEM and being capable of functioning and performing in the same manner as an identical new Toilet, Marine although it may not have the appearance of a new Toilet, Marine. ***

Replacement Parts - All replacement parts used for this requirement shall be new OEM parts. Reclaimed, recycled or aftermarket parts are not acceptable and shall not be used. The overhaul facility or any sub-contractors shall not manufacture parts to be used on overhauled assemblies without permission from the Contracting Officer. Parts not normally manufactured by the OEM such as nuts, bolts, o-rings, seals, gaskets etc. shall be equal to the quality of such parts originally installed by the OEM, but are not required to be supplied by the OEM.

Testing - Following completion of overhaul, the Contractor shall perform standard production tests and inspections to assure maximum design performance in accordance with OEM drawings and specifications. The Contractor shall provide certifications of successful standard production tests and inspections. One certification shall be placed in the box with each unit and a copy of each certification shall be forwarded to the Coast Guard Contracting Officer.

Coating, if applicable - Contractor shall remove all old paint, clean and prepare surfaces for coating IAW coating manufacturer requirements.

Contractor shall use a suitable primer compatible with final coating. Primer thickness and application shall be IAW primer manufacturer instructions and OEM specifications. Color of finish coat shall be the same as originally coated when new. Any changes to color shall be approved by the Contracting Officer.

Calibration - Contractor shall have a tool calibration program. All measuring devices, test equipment and attached gages shall be calibrated and have a current calibration sticker attached. Calibration shall be traceable to National standards.

Assembly - The Toilet, Marine shall be delivered to the designated Coast Guard facility completely assembled and ready for installation.

Warranty - The standard manufacturer warranty applies to this requirement.

PRESERVATION, PACKAGING, PACKING, MARKING AND BAR-CODING

Preservation - The Toilet, Marine is being overhauled for system stock and will not be installed immediately. The Contractor shall use an appropriate preservative as necessary to preserve all uncoated surfaces to prevent rust or corrosion for a minimum of two years. All openings shall be closed or plugged to prevent debris from entering.

Packaging and Packing - Each Toilet, Marine shall be packaged individually in a sealed clear plastic bag tie wrapped closed in appropriately sized ASTM- D6251 Type III, Class 1 Wood-Cleated Panel-board Shipping Box, ASTM-D6880 Class 2 Heavy Duty screwed Wooden Box or ASTM-D5118 Heavy Duty Double-wall Fiberboard Box as appropriate cushioned or secured to prevent damage from movement or external impacts. A five gram minimum amount of desiccant shall be added inside the plastic bag before sealing.

Marking - Marking IAW MIL-STD-129R except bar coded IAW ISO/IEC-16388-2007, Code 39 Symbology. The marking described herein shall be placed on the longest two sides of each box (on opposite ends).

NOTE: ALL PREVIOUS MARKINGS AND / OR QUALITY ASSURANCE DECALS SHALL BE

COMPLETELY REMOVED FROM THE REUSABLE SHIPPING CONTAINER PRIOR TO THE

APPLICATION OF ANY NEW MARKINGS.

SHELF LIFE CD W

ITEM NAME : Toilet, Marine

STOCK NO. : 4510-25-161-6918

PART NUMBER : TO61SS

ITEM USE : Toilet 154' WPB Vessels

PRELIMINARY INSPECTION REQUIREMENTS

The Contractor shall disassemble, clean and inspect the Toilet, Marine to obtain the overall condition and determine the estimated cost of overhaul. A detailed report and repair plan including material, labor rate, labor hours, overhaul, testing, preservation, packaging, packing, marking, bar-coding and crate repair or replacement costs shall be submitted to the Coast Guard Contracting Officer for approval. Overhaul is intended to restore the Toilet, Marine to a condition that is equal to that of a new Toilet, Marine as listed above. No further work shall be accomplished until the report is approved in writing by the Coast Guard Contracting Officer.

The inspection report and repair plan shall consist of, as a minimum, the following information:

1. Name of Contractor

2. Date of Inspection

3. Identification of Toilet, Marine by serial number, part number and stock number.

4. Condition of shipping crate and any cost of repair or replacement.

5. A list of parts and materials recommended for replacement with individual pricing.

6. Cost of overhaul labor broke down by number of hours and hourly rate.

7. Comments if any pertaining to unusual observations during inspection and disassembly.

OVERHAUL REQUIREMENTS

Overhaul - The Toilet, Marine shall be overhauled to a serviceable "A" condition, which shall restore the operating, coating and performance characteristics to the "original" design and technical specifications as listed above. Overhaul shall be performed in accordance with Original Equipment Manufacturer (OEM) specifications and standards.

*** Serviceable "A" condition is defined as a reconditioned Toilet, Marine meeting all required design specifications and design dimensions in accordance with the OEM and being capable of functioning and performing in the same manner as an identical new Toilet, Marine although it may not have the appearance of a new Toilet, Marine. ***

Replacement Parts - All replacement parts used for this requirement shall be new OEM parts. Reclaimed, recycled or aftermarket parts are not acceptable and shall not be used. The overhaul facility or any sub-contractors shall not manufacture parts to be used on overhauled assemblies without permission from the Contracting Officer. Parts not normally manufactured by the OEM such as nuts, bolts, o-rings, seals, gaskets etc. shall be equal to the quality of such parts originally installed by the OEM, but are not required to be supplied by the OEM.

Testing - Following completion of overhaul, the Contractor shall perform standard production tests and inspections to assure maximum design performance in accordance with OEM drawings and specifications. The Contractor shall provide certifications of successful standard production tests and inspections. One certification shall be placed in the box with each unit and a copy of each certification shall be forwarded to the Coast Guard Contracting Officer.

Coating, if applicable - Contractor shall remove all old paint, clean and prepare surfaces for coating IAW coating manufacturer requirements.

Contractor shall use a suitable primer compatible with final coating. Primer thickness and application shall be IAW primer manufacturer instructions and OEM specifications. Color of finish coat shall be the same as originally coated when new. Any changes to color shall be approved by the Contracting Officer.

Calibration - Contractor shall have a tool calibration program. All measuring devices, test equipment and attached gages shall be calibrated and have a current calibration sticker attached. Calibration shall be traceable to National standards.

Assembly - The Toilet, Marine shall be delivered to the designated Coast Guard facility completely assembled and ready for installation.

Warranty - The standard manufacturer warranty applies to this requirement.

PRESERVATION, PACKAGING, PACKING, MARKING AND BAR-CODING

Preservation - The Toilet, Marine is being overhauled for system stock and will not be installed immediately. The Contractor shall use an appropriate preservative as necessary to preserve all uncoated surfaces to prevent rust or corrosion for a minimum of two years. All openings shall be closed or plugged to prevent debris from entering.

Packaging and Packing - Each Toilet, Marine shall be packaged individually in a sealed clear plastic bag tie wrapped closed in appropriately sized ASTM- D6251 Type III, Class 1 Wood-Cleated Panel-board Shipping Box, ASTM-D6880 Class 2 Heavy Duty screwed Wooden Box or ASTM-D5118 Heavy Duty Double-wall Fiberboard Box as appropriate cushioned or secured to prevent damage from movement or external impacts. A five gram minimum amount of desiccant shall be added inside the plastic bag before sealing.

Marking - Marking IAW MIL-STD-129R except bar coded IAW ISO/IEC-16388-2007, Code 39 Symbology. The marking described herein shall be placed on the longest two sides of each box (on opposite ends).

NOTE: ALL PREVIOUS MARKINGS AND / OR QUALITY ASSURANCE DECALS SHALL BE

COMPLETELY REMOVED FROM THE REUSABLE SHIPPING CONTAINER PRIOR TO THE

APPLICATION OF ANY NEW MARKINGS.

NATIONAL STOCK NUMBER: NSN: 4510-25-161-6918

ITEM NAME: TOILET, MARINE

PART NUMBER: TO61SS

CONTRACT NUMBER: SEE CONTRACT

SERIAL NUMBER: CONTRACTOR PROVIDE

SHIPPING WEIGHT: CONTRACTOR PROVIDE

THE FOLLOWING STATEMENT: COAST GUARD SFLC MATERIAL

CONDITION "A", 1 EA

Coast Guard Acceptance - Acceptance will be made at destination by a government representative. Acceptance will be contingent upon representative's verification of no damage in transit, correctness and completeness of order and Contractor's conformance to preservation, packaging, packing, marking and bar-coding requirements.

RECOMMENDED REPAIR SOURCES

Ships Machinery International, Inc.

13005 SW 124 Avenue Miami, FL 33186 1-305-234-5693 info@shipmachinery.com

NATIONAL STOCK NUMBER: NSN: 4510-25-161-6918

ITEM NAME: TOILET, MARINE

PART NUMBER: TO61SS

CONTRACT NUMBER: SEE CONTRACT

SERIAL NUMBER: CONTRACTOR PROVIDE

SHIPPING WEIGHT: CONTRACTOR PROVIDE

THE FOLLOWING STATEMENT: COAST GUARD SFLC MATERIAL

CONDITION "A", 1 EA

Coast Guard Acceptance - Acceptance will be made at destination by a government representative. Acceptance will be contingent upon representative's verification of no damage in transit, correctness and completeness of order and Contractor's conformance to preservation, packaging, packing, marking and bar-coding requirements.

RECOMMENDED REPAIR SOURCES

Ships Machinery International, Inc.

13005 SW 124 Avenue Miami, FL 33186 1-305-234-5693 info@shipmachinery.com

WARRANTY:

A. Standard Manufacturer's Warranty

B. Item being repaired as an "onboard repair" or a "system stock" item and will be put into inventory. NOT FOR IMMEDIATE INSTALLATION.

Contractor must guarantee item against defects that lead to failure for days after installation for a period of up to two (2) years after delivery to Coast Guard.

GOVERNMENT ACCEPTANCE:

Acceptance will be made at destination by a Government representative.

Acceptance will be contingent upon the representative's verification of no damage in transit, correctness and completeness of order and contractor's conformance to preservation/packaging, packing and marking requirements.

PACKAGING AND MARKING FOR SHIPMENT:

A. Each unit shall be packed individually in it's own wooden box which shall be capable of providing adequate protection to the item during multiple shipments. Mark each box in legible black print lettering with the following information:

NATIONAL STOCK NUMBER

ITEM NAME

PART NUMBER

GOVERNMENT ORDER NUMBER

4510-25-161-6918

TOILET,MARINE

TO61SS

PRESERVATION / PACKAGING:

A. Each unit shall be individually preserved and wrapped for protection against deterioration for a period of two (2) years minimum.

B. See Attachments

B. See Attachments

And the words: "Coast Guard SFLC Material, Condition "A"

RECOMMENDED SOURCES:

JETS VACUUM A/S

P.O. BOX 14

HAREID 6060

NORWAY

TOTAL MARINE SOLUTIONS INC

2800 W STATE ROAD 84 STE 111

FORT LAUDERDALE, FL 33312-4812

SPARES@TMS-FLA.COM

954-327-2032

954-327-2032

WRITTEN BY:

DATE :

WAYNE NICKEL

04 JUN 24

Cost Estimate for Overhaul NOT TO EXCEED: $2,887.5