CAMPBELL (WMEC 270B)Specification.pdf

USCGC CAMPBELL (WMEC 909)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2020

Developed By: Steven R Hendricks

(Rev-0, 26 November 2019)

USCGC CAMPBELL (WMEC-270B) DOCKSIDE AVAILABILITY FY2020

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .............................................................................. viii Consolidated List of Critical Inspection Items .............................................................................................. x Principal Characteristics ............................................................................................................................... xi General Requirements WORK ITEM 1: Tanks (Aviation Fuel Service), Clean and Inspect WORK ITEM 2: Chain Locker(s), Clean and Inspect WORK ITEM 3: Tanks (MP Fuel Service), Clean and Inspect WORK ITEM 4: Tanks (Potable Water), Clean and Inspect WORK ITEM 5: Tanks (Ballast), Clean and Inspect WORK ITEM 6: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 7: Expansion Joint Seal (Helicopter Hangar/Hull Interface), Renew WORK ITEM 8: Propulsion Shafting, Strain Gage Alignment, Inspect WORK ITEM 9: Circuit Breakers (400 HZ), Inspect and Test WORK ITEM 10: Vent Ducts (Engine And Motor Room All), Commercial Cleaning WORK ITEM 11: Vent Ducts (Galley and Pantry Room All), Commercial Cleaning WORK ITEM 12: Vent Ducts (Laundry Exhaust), Commercial Cleaning WORK ITEM 13: Vent Ducts (All Other), Commercial Cleaning WORK ITEM 14: Commissary Hoist, Inspect and Service WORK ITEM 15: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 16: Anchor Windlass, Overhaul WORK ITEM 17: Hawse Pipes, Preserve WORK ITEM 18: Towing Bitts, Chocks, and Fairleads; Inspect and Test WORK ITEM 19: Warping Capstan, Overhaul WORK ITEM 20: Decks - Exterior, Preserve (“Mil-Spec/Flight Deck” System) WORK ITEM 21: Watertight Doors, Renew WORK ITEM 22: FOP Sludge Tank Vent Line, Modify WORK ITEM 23: Ventilation Duct, Fabricate and Install WORK ITEM 24: Trash Compactor Joiner Door, Renew WORK ITEM 25: Washing Machine Foundations, Renew WORK ITEM 26: Tanks (Ballast), Preserve “Partial” WORK ITEM 27: Chain Lockers, Preserve – Partial WORK ITEM 28: Tanks (Dirty Oil and Waste), Preserve “Partial” WORK ITEM 29: Tanks (Mp Fuel Stowage And Overflow), Clean And Inspect WORK ITEM 30: Deck Drains, Renew WORK ITEM 31: Deck Covering, Electrical Matting, Renew WORK ITEM 32: Piping Insulation, Renew WORK ITEM 33: Tanks (Potable Water), Preserve “Partial” iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 901 WMEC 541-007, Rev A, FOP Vent Mod

Coast Guard Drawing 905 WMEC 113-001, Rev C, Tank Top Plating & Framing Fwd FR 101

Coast Guard Drawing 905 WMEC 113-002, Rev A, Tank Top Plating & Framing Aft 182

Coast Guard Drawing 905 WMEC 113-003, Rev F, Tank Top Plating & Framing FR 101-182

Coast Guard Drawing 905 WMEC 116-001, Rev C, CVK Fwd 101 & Girder Long 2

Coast Guard Drawing 905 WMEC 116-002, Rev B, CVK Aft 182

Coast Guard Drawing 905 WMEC 116-003, Rev E, CVK Girder L-2 & L-4 FR 101-182

Coast Guard Drawing 905 WMEC 121-001, Rev B, Long Tk Bhds Aft 182

Coast Guard Drawing 905 WMEC 122-002, Rev B, Transv Bhds 47/ 78/ 82

Coast Guard Drawing 905 WMEC 122-003, Rev D, Transv Bhds 103 - 117

Coast Guard Drawing 905 WMEC 122-004, Rev F, Transv Bhds 165/ 169/ 151.6

Coast Guard Drawing 905 WMEC 122-005, Rev B, Transv Bhds 186 & 190

Coast Guard Drawing 905 WMEC 122-006, Rev E, Transv Bhds 196/ 207/ 228/ 242

Coast Guard Drawing 905 WMEC 123-001, Rev E, Dumbwaiter Trunk & FDN FR 165

Coast Guard Drawing 905 WMEC 123-002, Rev C, Chain Lkr Bhds & Details

Coast Guard Drawing 905 WMEC 131-001, Rev C, Mn Dk Pl & Fr, Fwd 101

Coast Guard Drawing 905 WMEC 153-001, Rev B, 03 Lvl Pl & Fr

Coast Guard Drawing 905 WMEC 162-001, Rev B, Stacks

Coast Guard Drawing 905 WMEC 167-001, Rev M, List of Structural Closures

Coast Guard Drawing 905 WMEC 185-003, Rev D, Capstan Foundation

Coast Guard Drawing 905 WMEC 185-004, Rev E, Anchor Windlass Fdn

Coast Guard Drawing 905 WMEC 185-005, Rev -, Installation of Jered Anchor Windlass and Warping

Capstan “B” Class MEP

Coast Guard Drawing 905 WMEC 233-005, Rev A, Prop Diesel Fuel Oil Sys Diag

Coast Guard Drawing 905 WMEC 262-001, Rev C, Lube Oil System Diagram

Coast Guard Drawing 905 WMEC 314-001, Rev A, 400 Hz MG – A&D

Coast Guard Drawing 905 WMEC 314-003, Rev A, 400 Hz MG Schem Diag

Coast Guard Drawing 905 WMEC 320-011, Rev G, 400 Hz Dist Sys IWD

Coast Guard Drawing 905 WMEC 320-014, Rev AG, Electrical One-Line Diagram v (Rev-0)

Coast Guard Drawing 905 WMEC 324-008, Rev B, 400 Hz Switchboard Arrangement and Details

Coast Guard Drawing 905 WMEC 324-009, Rev A, 400 Hz Swbd EDW

Coast Guard Drawing 905 WMEC 506-003, Rev E, OVFL AE & ST A&D AFT 103

Coast Guard Drawing 905 WMEC 512-009, Rev C, Vent 01 Lvl and Above Fr 103-140 A & D

Coast Guard Drawing 905 WMEC 514-001, Rev F, HVAC System Diagram

Coast Guard Drawing 905 WMEC 514-002, Rev C, HVAC Equipment List

Coast Guard Drawing 905 WMEC 514-005, Rev C, HVAC Fan Rooms Main Deck A & D

Coast Guard Drawing 905 WMEC 514-015, Rev A, HVAC 02-106-OQ A & D

Coast Guard Drawing 905 WMEC 514-022, Rev B, Chw & Hw Piping System Mn Dk & Blw A&D

Coast Guard Drawing 905 WMEC 514-032, Rev -, HVAC System Diagram

Coast Guard Drawing 905 WMEC 526-001, Rev D, Wea Dk Drs Mn Dk & Blw Outside Mchry Sp – A &

D

Coast Guard Drawing 905 WMEC 529-001, Rev J, Ballasting & Emer Bilge Drainage Sys Diagram

Coast Guard Drawing 905 WMEC 533-005, Rev B, H&C Potable Water System Mn Dk – A & D

Coast Guard Drawing 905 WMEC 533-006, Rev A, H&C Potable Water System, 01 Lvl & Abv A&D

Coast Guard Drawing 905 WMEC 533-007, Rev A, H & C Potable Water Blw Mn Dk -OMS

Coast Guard Drawing 905 WMEC 572-001, Rev E, Svce Hoist Instl A&D

Coast Guard Drawing 905 WMEC 581-001, Rev D, Anchor Handling A & D

Coast Guard Drawing 905 WMEC 581-002, Rev B, Hawse & Chain Pipes

Coast Guard Drawing 905 WMEC 581-004, Rev D, Anchor Windlass A & D

Coast Guard Drawing 905 WMEC 582-001, Rev E, Mooring & Towing Fittings A&D

Coast Guard Drawing 905 WMEC 582-002, Rev B, Capstan – A & D

Coast Guard Drawing 905 WMEC 588-004, Rev A, Helicopter Hangar/Hull Interface

Coast Guard Drawing 905 WMEC 588-010, Rev C, Hangar Arr and Det

Coast Guard Drawing 905 WMEC 624-001, Rev G, Joiner Door List

Coast Guard Drawing 905 WMEC 634-001, Rev D, Deck Covering Schedule

Coast Guard Drawing 905 WMEC 635-001, Rev F, Hull Thermal & Acoustic Insulation A/D

Coast Guard Drawing 905 WMEC 655-001, Rev B, Laundry – Arr. & Dets.

Coast Guard Drawing 905 WMEC 801-003, Rev H, General Arrangement – 02/Pilot House & Abv

Coast Guard Drawing 905 WMEC 801-004, Rev F, General Arrangement – 01 Level

Coast Guard Drawing 905 WMEC 801-005, Rev F, General Arrangement – Mn Dk

Coast Guard Drawing 905 WMEC 801-010, Rev B, Inboard Profile

Coast Guard Drawing 905 WMEC 801-018, Rev G, Booklet of General Notes and Details

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINS) M10360.3 (series), Coatings and Color Manual

Coast Guard Technical Publication (TP) 2823B, Manufacturer's Instruction Book-SWBS Group(s) 324-

426, Section A; Aug 2015; Switchboard, 400 Hz

Coast Guard Technical Publication (TP) 2837, Section 581-A, Jul 2016, Capstan-Windlass Model X-1836

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), May 1997, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements vi (Rev-0)

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC

Electrical Motors In-Shop

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

American Bureau of Shipping (ABS) Approved Chain, Accessory and Bar Manufacturing Facilities List, Oct 2016

American National Standards Institute (ANSI) C37.50, 2012, Low Voltage AC Power Circuit Breakers

Used in Enclosures, Test Procedures

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery

Commercial Item Descriptions (CID) A-A-59316, Nov 2003; Abrasive Materials for Blasting

Federal Specification (Fed Spec) QQ-N-281D, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec) RR-C-271, Rev E, Mar 2016, Chains and Attachments, Carbon and

Alloy Steel

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

MIL-DTL-23549, Sep 2016, Grease, General Purpose

MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application

National Electrical Manufacturers Association (NEMA) Std, pub. No. AB4, 2009, Guidelines for

Inspection and Preventative Maintenance of Molded Case Circuit Breakers used in Commercial and

Industrial Application

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details

NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details vii (Rev-0)

QPL-24667, May 2008, Qualified Product List (Military) of Products Qualified Under Detail

Specification MIL-PRF-24667, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering

Application

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183B, 2019, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

Underwriters Laboratories Inc. (UL) 1066, Apr 2012, Low-Voltage AC and DC Power Circuit Breakers

Used in Enclosures

Underwriters Laboratories Inc. (UL) 489, May 2009, Molded Case Circuit Breaker viii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

16 N **Main Shaft NSN: 3040-01-662-6448 PN:

JC-14097-1

2 ea. $5,828.22

16 N **Wild Cat NSN: 3950-01-662-6433 PN:

JA-14082-1

2 ea. $43,651.63

16 N **Capstan Head NSN: 3950-01-662-6522 PN:

JA-12634-3

2 ea. $0.00

16 N **Shaft (STBD

Windlass Only)

NSN:3040-01-662-6500 PN:

JA-14787.18

1 ea. $1,211.19

16 N **Shaft (Port Windlass

Only)

NSN: 3040-01-662-0161 PN:

JA-14787.22

1 ea. $1,211.19

16 N **Sliding-Clutch Hub NSN: 3040-01-662-1571 PN:

JB-12982-1

2 ea. $6,390.15

16 N **Spur Gear NSN: 3020-01-662-0092 PN:

JD-14060

2 ea. $7,409.28

16 N **Brake Drum NSN: 3040-01-662-1592 PN:

JB-14089-00

2 ea. $13,165.08

16 N **Gear, Helical NSN: 3020-01-662-3019 PN:

JD-14058

2 ea. $4,701.21

16 N **Bevel Gear, Hardened Teeth

NSN: 3020-01-662-3391 PN:

JA-14087-14

2 ea. $2,167.74

16 N ** Motor 20/20HP PN: 15A00149-000 2 ea. $23,769.63

16 N X-1836 Overhaul Kit NSN: 4940-01-599-9029 PN:

J199532

2 kt. $10,907.64

19 N **Main Shaft PN: J213879 1 ea. $6,508.14

19 N **Worm Gear PN: J213880 1 ea. $14,127.77

19 N **Gear PN: J213881 1 ea. $11,103.26

19 N **Pinion Gear PN: J213882 1 ea. $6,043.62

19 N **Motor, 20/20HP PN: 15A00150-000 1 ea. $23,769.63

21 N Aluminum

Weathertight Door assembly, 22-1/8 inches by 66-1/8 inches, right handed

N/A 3 ea. $5,000.00

21 N Aluminum

Weathertight Door assembly, 26-1/8 inches x 66-1/8 inches, left handed

N/A 2 ea. $5,000.00

21 N Aluminum

Weathertight Door assembly, 26 inches by

66 inches, right handed

N/A 1 ea. $5,000.00 ix (Rev-0)

24 N Joiner Door; STL J

Type; 16 Gauge

Thickness; 26x70 inch opening. RH Swing.

Opening inward.

N/A 1 $5,000.00

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

x (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.1.4

(Inspection report particulars)):

Work

Item Title

1 Tanks (Aviation Fuel Service), Clean and Inspect

3 Tanks (MP Fuel Service), Clean and Inspect

5 Tanks (Ballast), Clean and Inspect

14 Commissary Hoist, Inspect and Service

15 Anchor Chain(s) and Ground Tackle, Inspect and Repair

16 Anchor Windlass, Overhaul

19 Warping Capstan, Overhaul xi (Rev-0)

PRINCIPAL CHARACTERISTICS

270' WMEC (B-CLASS)

PHYSICAL

Length overall 270' 0"

Length between perpendiculars 255' 0"

Beam molded 38' 0"

Depth molded, main deck amidships, 01 level amidships

23' 7"

31' 4"

Full load displacement 1,886 long tons

Draft, full load to baseline amidships 14' 2"

Highest projection above baseline

*height approximated

≈ 110' 0"

Shore tie voltage requirements 2 cables, 400A / 450V, 3 phase

Frame spacing 1' 0"

MACHINERY

Main propulsion 2 ALCO Model 18-251-F Diesel Engines, 3,650 BHP each

Ship’s service generators 2 Caterpillar Model D-398-TA Diesel-driven KATO 6P6-1350 Generators. 475

KW each @ 0.8 power factor, 450VAC, 3 phase, 60 cycle

Emergency generators Caterpillar Model D-348-TA Diesel-driven KATO 4P4-1900. 475KW @ 0.8 power factor, 450VAC, 3 phase, 60 cycle

Number of propellers 2

Propeller diameter 9' 0"

Number of blades, each 4

Pitch Controllable

Shaft RPM 260

Shaft diameter 10.55" at exit of hull

Anchor & chain Two 4,000 lb Navy Stockless Anchors, 8 shots of chain each

TANK CAPACITIES

Diesel fuel total (95%) 79,950 gal.

JP-5 total (95%) 19,626 gal.

Potable water total (100%) 8,553 gal.

Hydraulic & lube oil total (95%) 2,561 gal.

1 (Rev-0)

00000_0618_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINS) M10360.3 (series), Coatings and Color Manual

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), May 1997, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

2 (Rev-0)

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor shall be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B-

Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 shall be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY-

130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive testing/inspection (NDT/NDI) in accordance with NAVSEA TP 1688. The Contractor shall be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B-

Class” cutters, the Contractor shall provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s shall be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor shall ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

3 (Rev-0)

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in

NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding

Weldox 900 shall be considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC

Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable

Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is Large Quantity

Generator.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

4 (Rev-0)

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For

Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the

Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast

Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 Change to SFLC Std Spec 0000, paragraph 1.3. ‘Acronyms and term definitions’, page 5, “PCL (Paint

Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.1.1 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of

SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

3.7.2 Change to Std Spec 5000, paragraph D2.2.1.1 bullet, "For running rigging, furnish class 6x37, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope," to "For running rigging, furnish class 6x36, uncoated, independent wire rope core (IWRC), right regular lay

(RRL) wire rope or Dyform-18, rotation resistant wire rope."

3.7.2.1 Change to Std Spec 5000, page D-2, Table D-1 title from "DYFORM-18, 6X19 AND 6X37 IWRC RRL," to " DYFORM-18, 6X19 AND 6X36 IWRC RRL"

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

7 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

8 (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading

(mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic

Pull-Off (Type I/Banana) Gauge Is

Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

11 (Rev-0)

12300_0617_FLT

REC_12311_FLT_270’ WMEC ‘B’ Class (ALL) (0717)

WORK ITEM 1: Tanks (Aviation Fuel Service), Clean and Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following tank(s):

TYPE OF TANK LOCATION

CAPACITY - 95%

(GALLONS)

LOW SUCTION (GALLONS)

JP-5 Service 3-190-1-J 890 115

JP-5 Service 3-190-2-J 890 115

* Tank CAPACITY - 95% at 95%

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 905 WMEC 113-002, Rev A, Tank Top Plating & Framing Aft 182

Coast Guard Drawing 905 WMEC 116-002, Rev B, CVK Aft 182

Coast Guard Drawing 905 WMEC 121-001, Rev B, Long Tk Bhds Aft 182

Coast Guard Drawing 905 WMEC 122-005, Rev B, Transv Bhds 186 & 190

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

OTHER REFERENCES

Federal Specification (Fed Spec) QQ-N-281D, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183B, 2019, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

12 (Rev-0)

3. REQUIREMENTS

3.1 General. The Contractor shall refer to Coast Guard Drawings listed in Section 2 (References) for guidance in accomplishing this work item.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):

3.5 Ultrasonic thickness (UT) measurement

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel’s components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

Fuel

Piping

Tank access cover

3.1.4.1 Fluid removal. Remove up to 1,800 gallons of JP-5 fuel to facilitate gas-freeing.

3.1.4.2 Fluid disposition. Dispose of all removed fluids in accordance with all applicable Federal, state, and local regulations. Refer to paragraph 4.1 (Tank content restoration).

3.1.5 Operational test, initial. Prior to commencement of work, the Contractor shall witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR.

3.2 Cleaning requirements. The Contractor shall remove tank cover(s) and clean tank interior surfaces free of all foreign materials, such as residual water, sediment, sludge, rust, and bacterial growth, taking care not to damage the coating system (if applicable).

3.2.1 Remove cleaning media and residues continuously during the washing process. Wash the tank with high-pressure cold fresh water before it has a chance to dry after emptying. Do not use steam; it can damage the tank’s coating.

3.2.2 Drain and dry the tank using a portable air-driven pump. When dry, and after final visual inspection, close the tank. Submit a CFR.

WARNING

Do not use the Fuel Service or Transfer systems to drain water from the tank.

Excessive fuel contamination will result.

13 (Rev-0)

3.3 Tank content and waste disposal. The Contractor shall dispose of tank contents and all cleaning fluids in compliance with all applicable Federal, state, and local laws, ordinances and regulations. Document a complete chain of custody record of the removed tank contents and generated wastes, from the vessel to the point of final destination or delivery. Submit document to the COR upon completion of work.

3.4 Inspection. The Contractor shall visually inspect all tank interior surfaces, including, but not limited to bulkheads, floor and overhead plating, structural members, manhole cover surfaces, fasteners and gasket seating surfaces. Submit a CFR including the following, as applicable:

Tank structural condition.

Inaccessible areas.

Condition of tank coating, including measurements taken, percentage, location, and type of coating failure.

Tank level indicator (TLI) and/or float switch condition.

Sounding/vent tube and striker plate condition.

Suction and discharge piping condition.

Fastener material and condition.

3.5 Ultrasonic thickness (UT) measurement. The Contractor shall take a total of 50 UT measurements of tank plating in accordance with SFLC Std Spec 0740, Appendix C in locations designated by the Coast

Guard Inspector and using drawings in Section 2 (References) as guidance. Submit a CIR.

3.5.1 In addition to the UT measurements, take a total of 10 pit-depth measurements, using a suitable pit depth gauge.

3.6 Tank closing. The Contractor shall ensure that the tank(s) remain open for approximately 24 hours after completion of any KO-authorized repair and preservation procedures. Notify the COR at least 24 hours prior to closing the tank(s). After satisfactory inspection by the Coast Guard Inspector and completion of all authorized repairs, close tank manhole cover(s) with new gasket material conforming to

AMS-C-6183. Chase threads on studs to ensure even installation of the access covers. Renew any damaged or non-monel nuts with Nickel-Copper alloy (monel) nuts meeting QQ-N-281, Class A or B.

The nuts and bolts shall be of different classes to prevent galling. Existing undamaged fasteners meeting this specification may be reused. For purpose of bid, assume 10% of existing fasteners will require renewal.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.7 Operational test, post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.

4. NOTES

4.1 Tank content restoration. The Ship’s force will procure new fluids as needed and refill all tanks at the appropriate time.

14 (Rev-0)

4.2 Tank content removal. The Ship’s force will pump down the tanks to the maximum extent possible with the installed pumping system.

4.3 Tank inspection. The Coast Guard Inspector will visually inspect the tank interior immediately prior to closing.

4.4 Refilling. After final visual inspection and tank closure, Ship’s force will refill tank with JP-5 fuel.

Recirculate the fuel until it is clear and bright and passes the MK I and MK III detector kit tests. Flush all lines, pipes, and fittings before placing the JP-5 system back in service.

15 (Rev-0)

12300_1118_FLT

REC_63110_FLT_CHNLKR_270’ WMEC ‘B’ Class (ALL) (1215)

WORK ITEM 2: Chain Locker(s), Clean and Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the Chain

Locker(s).

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 905 WMEC 123-002, Rev C, Chain Lkr Bhds & Details

Coast Guard Drawing 905 WMEC 581-002, Rev B, Hawse & Chain Pipes

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall refer to Coast Guard Drawings listed in Section 2 (References) for guidance in accomplishing this work item.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against

16 (Rev-0) contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the below-listed:

Eductor strainer.

Anchors and chains.

Fluid contents of chain locker(s).

Deck grating.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.2 Operational test, initial. Prior to commencement of work, the Contractor shall witness Coast Guard

Personnel perform an initial operational test of the bilge sensor(s)/alarm(s), as applicable, to demonstrate existing operational condition. Submit a CFR.

3.3 Cleaning tasks. The Contractor shall refer to Coast Guard Drawing 905 WMEC 123-002 and 905

WMEC 581-002 for guidance and clean all interior surfaces free of all foreign materials, such as sediment or sludge. Remove all persistent residues, taking care not to damage the coating system. Remove cleaning media and residues continuously during the washing process. Remove any residual wash media and wipe up residual moisture with clean lint-free cloths. Collect, contain, and dispose of all wash media, residues, and cleaning materials in accordance with all Federal, state, and local regulations.

3.4 Inspection. The Contractor shall visually inspect sounding tubes and the port and starboard chain locker surfaces, including the sump, bellmouths, hawse pipes, chain pipes, and all structural members.

Submit a CFR including the following, as applicable:

Structural condition

Inaccessible areas

Condition of coating system, including measurements taken, percentage, location, and type of coating failure.

3.5 Operational test, post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.

4. NOTES

This section is not applicable to this work item.

17 (Rev-0)

12305_0519_FLT

REC_12311_FLT_270’ WMEC ‘B’ Class (ALL) (0819)

WORK ITEM 3: Tanks (MP Fuel Service), Clean and Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following tank(s):

TABLE 1 - FUEL SERVICE TANKS

TYPE OF TANK LOCATION

CAPACITY - 95%

(GALLONS)

LOW SUCTION

(GALLONS)

EDG Day Tank 2-228-1-F 565 40

Diesel Service 4-165-3-F 2,692 400

Diesel Service 4-165-4-F 2,692 400

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 905 WMEC 113-002, Rev A, Tank Top Plating & Framing Aft 182

Coast Guard Drawing 905 WMEC 113-003, Rev F, Tank Top Plating & Framing FR 101-182

Coast Guard Drawing 905 WMEC 116-002, Rev B, CVK Aft 182

Coast Guard Drawing 905 WMEC 116-003, Rev E, CVK Girder L-2 & L-4 FR 101-182

Coast Guard Drawing 905 WMEC 121-001, Rev B, Long Tk Bhds Aft 182

Coast Guard Drawing 905 WMEC 122-004, Rev F, Transv Bhds 165/ 169/ 151.6

Coast Guard Drawing 905 WMEC 122-006, Rev E, Transv Bhds 196/ 207/ 228/ 242

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

OTHER REFERENCES

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183B, 2019, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

18 (Rev-0)

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is Required

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):

3.9 Ultrasonic thickness measurement

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the below-listed:

Fuel

Piping

Tank access cover

3.1.4.1 The Contractor shall remove up to the corresponding low suction amount for each tank listed in

Table 1. Document a complete chain of custody record of the removed tank contents from the vessel to the point of final destination or delivery. Submit document to the COR upon completion of work.

3.1.4.2 Dispose of removed fluids in accordance with all applicable Federal, state, and local regulations

(see 4.2 (Tank content restoration)).

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.2 Operational test, initial. Prior to commencement of work, the Contractor shall witness Coast Guard

Personnel perform an initial operational test of the TLI’s for tanks listed in paragraph 1.1 (Intent), to demonstrate existing operational condition. Submit a CFR.

3.3 Plug log. The Contractor shall keep a written record of all plugs put in any tanks vents. A separate list shall be kept for each tank being entered.

3.3.1 Ensure that all plugs are removed from each tank upon completion of work in the tank.

3.3.2 Ensure the plug log is available to the Coast Guard inspector when…