9P45J42_ACTIVE_Anchor_Windlass_CORRECTED_21_JUN_19_SOW.doc
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- PORT AND STARBOARD ANCHOR WINDLESS OVERHAUL
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- 70Z080-19-Q-P45J4200
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| 9P45J42_ACTIVE_Anchor_Windlass_SOW_draft.doc | DOC document |
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58110_0617_210_270
REC_58100_210_270_210’ WMEC ‘A’ Class (ALL) (1112)
CORRECTED 21 JUN 2019 SOW RFQ NR 70Z080-19-Q-P45J4200
WORK ITEM 1: (2) Anchor Windlass, Overhaul. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to inspect and refurbish a designated anchor windlass.
1.2 Government-furnished property.
None.
2. REFERENCES
Coast Guard Drawings
Coast Guard Drawing 618 WMEC 186-006, Rev -, Installation of Jared Anchor Windlass and
Warping Capstan “A” Class MEP
Coast Guard Drawing 618 WMEC 581-001, Rev B, Anchor Handling
Coast Guard Drawing 618 WMEC 581-006, Rev-, Anchor Windlass Locking Ring Mod Coast Guard Publications
Coast Guard Technical Publication (TP) 3240A, SWBS 581, Oct 2011, Anchor Windlass
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC Electrical Motors In-Shop
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems
Other References
None
3. REQUIREMENTS
3.1 General.
3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph:
· 3.2 (Work particulars).
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
NOTE
1. The windlass assembly may be mounted on a bed of chockfast; without a releasing agent, significant effort will be required to remove mounting bolts and break foundation plate from the chockfast material. Chockfast must be renewed, in accordance with manufacturer’s recommendation, upon windlass reinstallation.
2. “N/A” in the below table indicates there is not an applicable appendix. It DOES NOT incdicate the line in the table is not applicable. For tble lines with an “N/A”, the Contractor shall refer to the main body of Std Spec 5000 for guidance on required maintenance for that component.
3. Gear box should contain 80W-90 gear oil (P/N SAE J2360). This oil is incorrectly identified in TP 3240A
3.2 Work particulars. The Contractor shall perform the work described herein in accordance with SFLC Std Spec 5000, (see paragraph 4.1 (Paragraph number relationships)), SFLC Std Spec 3020, TP 3240A, and as shown on Coast Guard Drawings 618 WMEC 186-006, 581-001 and 581-006 as applicable.
ADDITIONAL REQUIREMENTS
| # |
| TASK TYPE |
| QTY |
| COMPONENT OR ASSEMBLY |
| APPENDIX PARA. FROM SFLC STD SPEC 5000 |
| OTHER |
| 1 |
| Operate and Inspect |
| 2 |
| Anchor Windlass Assembly |
| No reference appendix, refer to main body of Std Spec 5000 |
| Accomplish prior to repairs. Submit (CIR). See paragraph 3.1.1 in Std Spec 5000. |
| 2 |
| OP and Weight Test |
| 2 |
| Anchor Windlass Assembly |
| B2.5 |
| Accomplish after repairs. Submit CFR. See paragraph 3.1.1 in Std Spec 5000. |
| 3 |
| Fabricate and Install |
| 2 |
| Label plate |
| B2.9 |
| System: Anchor Windlass |
| 4 |
| Disassemble and Inspect; Preserve |
| 2 |
| Main Reduction Gear Box |
| D2.4 |
| See NOTE above. |
Submit A CIR.
| 5 |
| Disassemble and Inspect; Preserve |
| 2 |
| Main shaft assembly |
| No reference appendix, refer to main body of Std Spec 5000 |
| Submit A CIR. |
| 6 |
| Overhaul; Preserve |
| 2 |
| Electric Motor Assembly and Motor Reducer |
| No reference appendix, refer to main body of Std Spec 5000 |
| Perform per SFLC Std Spec 3020. |
Submit A CIR.
| 7 |
| Disassemble and Inspect |
| 2 |
| Disc Brake Assembly |
| D2.3 |
| Submit A CIR. |
| 8 |
| Disassemble and Inspect |
| 2 |
| Band Brake Assembly |
| D2.3 |
| Submit A CIR. |
| 9 |
| Disassemble and Inspect; Preserve |
| 2 |
| Band Brake Hand-Wheel, Bevel Gear Stand, and Linkage Assembly |
| No reference appendix, refer to main body of Std Spec 5000appendix |
| Submit A CIR. |
| 10 |
| Disassemble and Inspect; Preserve |
| 2 |
| Axial Dog Clutch Mechanism |
| No reference appendix, refer to main body of Std Spec 5000 |
| Submit A CIR. |
| 11 |
| Disassemble and Inspect; Preserve |
| 2 |
| Control Station – Applicable to 210 WMEC |
| No reference appendix, refer to main body of Std Spec 5000 |
| Submit A CIR. |
| 12 |
| Disassemble and Inspect |
| 2 |
| Local Windlass Controller –Applicable to 270 WMEC |
| No reference appendix, refer to main body of Std Spec 5000 |
| Submit A CIR. |
| 13 |
| Renew |
| All |
| Chock-Fast/sealant for windlass assembly and bevel gear stand. |
| No reference appendix, refer to main body of Std Spec 5000 |
| N/A |
| 14 |
| Renew |
| All |
| Fasteners that Attach each windlass assembly to the deck |
| D2.1 |
| N/A |
| 15 |
| Groom and Lubricate |
| 2 |
| Anchor Windlass Assembly |
| No reference appendix, refer to main body of Std Spec 5000 |
| N/A |
| 16 |
| Renew |
| All |
| Hydraulic fluid |
| C2.1.1 |
| N/A |
4. NOTES
4.1 Paragraph number relationships. The appendix and paragraph number for each appendix andparagraph listed in Section 3 relates directly to the identical appendix and sub-paragraph number in SFLC Std Spec 5000
4.2 Sealant replacement. The 3M #101 black sealant has been replaced by 3M Marine grade silicone sealant, 08029, 1/10 gallon, clear. UPC # 0-51135-08029-0 3M ID: 60980042828.
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