DILIGENCE_(WMEC_616)_DS_Specification.doc

USCGC DILIGENCE (WMEC 616)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2020

Developed By: Celestin Jules (Rev-0, 12 June 2019)

TABLE OF CONTENTS

iv

Consolidated List of References viii

Consolidated List of Government-furnished Property ix

Consolidated List of Critical Inspection Items x

Principal Characteristics

General Requirements

WORK ITEM 1: Chill Water System, Clean And Flush

WORK ITEM 2: Boiler, Renew

WORK ITEM 3: Potable Water Pneumatic Tank(s), Clean and Inspect

WORK ITEM 4: Hot Water Accumulator Tanks, Clean and Inspect

WORK ITEM 5: Single Point Davit, Renew

WORK ITEM 6: Grey Water Holding Tank(s), Clean and Inspect

WORK ITEM 7: Sewage Holding Tank(s), Clean and Inspect

WORK ITEM 8: Sewage Piping, Clean And Flush

WORK ITEM 9: Padeyes, Inspect and Test

WORK ITEM 10: Emergency Diesel Generator (EDG) Fuel Oil Tank, Replace

WORK ITEM 11: Fire Hose Stations, Modify

WORK ITEM 12: Fire Main Piping (Engine Room), Renew

WORK ITEM 13: Fire Main Piping (Crew Berthing), Renew

WORK ITEM 14: Bos'n Stores Deck Plating, Renew

WORK ITEM 15: EDG Exhaust Piping, Renew

WORK ITEM 16: Air Conditioning Raw Water piping, Renew

WORK ITEM 17: Ladder Bottom Clips. Renew

WORK ITEM 18: MSD Vacuum System Piping, Renew

WORK ITEM 19: MSD Vacuum System Armory Piping, Renew

WORK ITEM 20: Steering Gear Room Vent Fans and Motors, Overhaul

WORK ITEM 21: Tanks (Potable Water), Preserve “100%”

WORK ITEM 22: Service Locker Post and Latch, Renew

WORK ITEM 23: Foc’sle Kick Pipes, Renew

WORK ITEM 24: Handrails and Stanchions, Renew

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

NOTE: All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

Consolidated List of References The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 618 WMEC 601-003, Rev K, General Arrangement - Second and Third Decks Coast Guard Bill of Material 618 WMEC 99, Rev J, Arrangement Marine Sanitation Device Coast Guard Bill of Materials 618 WMEC 101, Rev C, SPD/RHI Arrgy & Details – Port Side Coast Guard Bill of Materials 618 WMEC 105, Rev D, Vertical Inclined Ladder Coast Guard Bill of Materials 618 WMEC 11, Rev J, 3rd Dk, 2nd Dk, Main Dk 02 Dk & Bridge Dk Pltg & Supports Coast Guard Bill of Materials 618 WMEC 136, Rev B, Rails, Stanchions & Lifelines Coast Guard Bill of Materials 618 WMEC 146, Rev A, Bosn. Stores 2nd & Mn. Dk.

Coast Guard Bill of Materials 618 WMEC 25, Rev J, Ventilation & Air Cond. 3rd Dk Coast Guard Bill of Materials 618 WMEC 8, Rev G, Arrg Fire Main, Sprinkler, Washdown – Main Deck & Up Coast Guard Bill of Materials 618 WMEC 9, Rev G; Firemain, Sprinkling and Washdown 2nd Deck & Below Coast Guard Drawing 618 WMEC 085-181, Rev F, Booklet of General Plans, (ACTIVE 618) Coast Guard Drawing 618 WMEC 111-001, Rev G, Shell Expansion Framing & CVK Coast Guard Drawing 618 WMEC 113-002, Rev A, Foundations Incid to DC Shop 7 Steering Gear Coast Guard Drawing 618 WMEC 120-001, Rev J, Misc Bulkheads 2nd & 3rd Decks Coast Guard Drawing 618 WMEC 131-001, Rev M, 2nd & Main Deck Plating & Supports Coast Guard Drawing 618 WMEC 136-001, Rev L, 01 & 02 Level & Bridge Deck Plating & Support Coast Guard Drawing 618 WMEC 182-002, Rev Y, Foundations in Engine Room Coast Guard Drawing 618 WMEC 185-001, Rev K, A/C Mach & Sewage Disposal Room Details Coast Guard Drawing 618 WMEC 259-001, Rev F, Exhaust Piping Coast Guard Drawing 618 WMEC 259-004, Rev B, Cat 3306B EDG Installation Exhaust Piping Mods Coast Guard Drawing 618 WMEC 261-007, Rev A, Piping Mod IWO EDG Fuel Oil Tank Relocation Coast Guard Drawing 618 WMEC 261-008, Rev A, Emergency Generator Fuel Tank Aft Steering Coast Guard Drawing 618 WMEC 320-001, Rev AZ, Major Maintenance Availability 440&115 Power One Line Wiring Diagram and Details Coast Guard Drawing 618 WMEC 321-001, Rev G, Main Cableways, Argt & Dets 02 Lvl & Above Coast Guard Drawing 618 WMEC 512-001, Rev D, Ventilation Equip List Coast Guard Drawing 618 WMEC 512-006, Rev D, Ventilation Diagram Second Deck Coast Guard Drawing 618 WMEC 512-007, Rev D, Ventilation Diagram Main Deck Coast Guard Drawing 618 WMEC 512-009, Rev J, Arrangement Ventilation & AC Third Deck Coast Guard Drawing 618 WMEC 512-010, Rev H, Arrgt Vent & AC 2nd Deck Coast Guard Drawing 618 WMEC 512-019, Rev A, Vent Mods Incid to DC Shop & Steering Gear Room Coast Guard Drawing 618 WMEC 512-028, Rev A, MEP Vent Mods to Steering Gear Room Coast Guard Drawing 618 WMEC 514-001, Rev G, Diagram: Heating and Chilled Water System Coast Guard Drawing 618 WMEC 514-002, Rev G, Arrgt of Chilled & Hot Water System Inside MS Coast Guard Drawing 618 WMEC 514-003, Rev K, Arrgt of Chilled & Hot Water System Outside of MS Coast Guard Drawing 618 WMEC 514-004, Rev G; Htg, Vent & A/C Cont Blk W/D & Schematic Coast Guard Drawing 618 WMEC 514-007, Rev B, Mods Incidental to the Carrier A/C Plant Install Coast Guard Drawing 618 WMEC 514-008, Rev D, Carrier 90RMC025-D-6-D005/MS1 A/C Plant Installation Coast Guard Drawing 618 WMEC 521-001, Rev G, Diag-Fire Main Sprinkling & Wshdwn Coast Guard Drawing 618 WMEC 521-002, Rev M, Arr of Firemain, Sprinkling & Washdown Sys Main Dk & Above Coast Guard Drawing 618 WMEC 521-003, Rev J, Arr of Firemain Sprinkling & Washdown – 2nd Dk & Below Coast Guard Drawing 618 WMEC 521-004, Rev B, Details of Firemain System Coast Guard Drawing 618 WMEC 521-007, Rev -, Fire Station Hose Saddle Mods Coast Guard Drawing 618 WMEC 528-001, Rev L, Arrgt of Plumbing Sys & Deck Drains Coast Guard Drawing 618 WMEC 533-001, Rev N, Diag. Hot & Cold Potable Water Coast Guard Drawing 618 WMEC 533-002, Rev N, Arr of Hot & Cold Potable Water Coast Guard Drawing 618 WMEC 535-001, Rev K, Diagram Steam, Feed & Condensate System Piping Coast Guard Drawing 618 WMEC 535-004, Rev-, Split Pipe Drain Duct for Boiler Overboard Discharge Coast Guard Drawing 618 WMEC 536-001, Rev M, Diag Seawater Piping – Mn Eng, Aux & Emer Gen & AC Condenser Coast Guard Drawing 618 WMEC 536-002, Rev N, Arr of S.W. Cooling for Mn. & Aux Engines, & A.C. Condensers Coast Guard Drawing 618 WMEC 572-001, Rev G, Details of Eng Room & Psgwy Trolley Beams Coast Guard Drawing 618 WMEC 593-001, Rev C, Diag - MSD System Coast Guard Drawing 618 WMEC 593-002, Rev F, Arrgt - MSD System Coast Guard Drawing 618 WMEC 593-050, Rev A, General Arrangement Marine Sanitation Device Compartment Coast Guard Drawing 618 WMEC 601-001, Rev H, Outboard Profile Coast Guard Drawing 618 WMEC 601-002, Rev B, Inboard Profile Coast Guard Drawing 618 WMEC 601-003, Rev K, General Arrangement - Second and Third Decks Coast Guard Drawing 618 WMEC 601-004, Rev K, General Arrangement Main & 01 Deck Coast Guard Drawing 618 WMEC 611-002, Rev A, Padeye Arrangement and Details Coast Guard Drawing 618 WMEC 612-001, Rev F, Rails, Stanchions & Lifelines Coast Guard Drawing 618 WMEC 621-003, Rev J, Joiner General Arrgt 01 Dk, 02 Dk & Bridge Dk Coast Guard Drawing 618 WMEC 623-002, Rev B, Inclined Ladders Coast Guard Drawing 618 WMEC 635-001, Rev B, Polyurethane Insulation Arrgt & Details Coast Guard Drawing 618 WMEC 672-005, Rev D, Bosn Stores 2nd & Main Deck Coast Guard Drawing 618 WMEC 713-051, Rev -, Immediate Service Locker Coast Guard Drawing 618 WMEC 713-053, Rev -, Details Immediate Service Locker Coast Guard Drawing 618WMEC 535-002, Rev J, Arr. Stm., Feed & Condensate System Piping Coast Guard Drawing 627 WMEC 535-001, Rev G, Diagram Steam, Feed and Condensate System Piping Coast Guard Drawing 627 WMEC 535-002, Rev H, Arr. Stm., Feed & Condensate System Piping Coast Guard Drawing 627 WMEC 535-003, Rev-, Steam Piping Mods Incid to Bos’n Stores and Workshop Ventiliation Mods Coast Guard Drawing 627 WMEC 535-005, Rev-, Arr. Steam, Feed & Condensate Sys Coast Guard Drawing 627 WMEC 583-007, Rev D, SPD/RHI Arrg’t & Dets Port Side Coast Guard Drawing 627 WMEC 583-008, Rev C, Installation Arrg’t of Allied SPD D5700 with Constant Tension Winch Coast Guard Drawing FL-8201-96, Rev B, Standard Lifting Rig for Allied D5700-CT Davit NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual Coast Guard Technical Publication (TP) 2188, Jun 2018, Steam Heating Boiler - Model 5848-14E Coast Guard Technical Publication (TP) 3238B, SWBS 533, Feb 1986, Hot Water Storage Tank Coast Guard Technical Publication (TP) 3485C, SWBS 583, Sept 2013, Single Point Boat Model D5700CT Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC Electrical Motors Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects ASME BPV Code Section VIII, Division 1 & 2, Rules for the Construction of Pressure Vessels ASTM International (ASTM) D1330, 2015 Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D3951, 2018, Standard Practice for Commercial Packaging ASTM International (ASTM) F683, 2014, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates International Standard Organization (ISO) 21940-21, 2012, Mechanical vibration - Rotor balancing – Part 21 Description and evaluation of balancing machine Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

($/Unit)

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

This section is not applicable to this package.

Principal Characteristics 210' WMEC (A-Class)

Physical

Draft, full load to baseline amidships *Baseline is 9” below keel amidships 12' 0"

Highest projection above baseline *VHF-FM ADF antenna 90' 0"

Machinery

5,000 BHP total

250 KW each @ 0.8 power factor, 440VAC, 3 phase, 60 cycle

180 KW @ 0.8 power factor, 440VAC, 3 phase 60 cycle

7 shots of chain each

Tank Capacities

00000_0618_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212) General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

Coast Guard Drawings None Coast Guard Publications Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Other References None.

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

· Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

· Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is fully mission capable.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

· Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

· National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

· Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 Change to SFLC Std Spec 0000, paragraph 1.3. ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.1.1 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

3.7.2 Change to Std Spec 5000, paragraph D2.2.1.1 bullet, "For running rigging, furnish class 6x37, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope," to "For running rigging, furnish class 6x36, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope."

3.7.2.1 Change to Std Spec 5000, page D-2, Table D-1 title from "DYFORM-18, 6X19 AND 6X37 IWRC RRL," to " DYFORM-18, 6X19 AND 6X36 IWRC RRL"

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

| DP - Surface |

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Abrasive Manufacturer:

Abrasive Sieve Size:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings:

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

Abrasive Manufacturer:

Abrasive Sieve Size:

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading (mils)

Mean Reading (mils) IAW ASTM DD4417).

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.

*BASE METAL READING (BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference):

Avg.

Location (Frame Reference):

Avg.

Location (Frame Reference):

Avg.

51490_0618_210_270 REC_51490_210_270_210’ WMEC ‘A’ Class (ALL) (0418) WORK ITEM 1: Chill Water System, Clean And Flush

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean and flush the Chill Water and Heat System.

1.2 Government-furnished property.

None.

2. REFERENCES

Coast Guard Drawings Coast Guard Drawing 618 WMEC 512-007, Rev D, Ventilation Diagram Main Deck Coast Guard Drawing 618 WMEC 514-001, Rev G, Diagram: Heating and Chilled Water System Coast Guard Drawing 618 WMEC 514-002, Rev G, Arrgt of Chilled & Hot Water System Inside MS Coast Guard Drawing 618 WMEC 514-003, Rev K, Arrgt of Chilled & Hot Water System Outside of MS Coast Guard Drawing 618 WMEC 514-004, Rev G; Htg, Vent & A/C Cont Blk W/D & Schematic Coast Guard Publications Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Other References None.

3. REQUIREMENTS

3.1 General. The Contractor shall use the Coast Guard drawings listed under Section 2 (References) as guidance in accomplishing this work item.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the below-listed:

· Piping and hoses

· FCU Flow Control valve(s) (remove prior to clean and flush)

· Bulkheads

· Deck plating and associated framing

· Heat exchangers

· Electrical cables

· Thermal insulation.

3.1.5 Temporary cooling. The Contractor shall provide temporary cooling for CIC, Radio, IC Gyro, ECC and two berthing areas designated by Coast Guard Inspector. The Contractor shall submit a detailed plan for providing this temporary cooling for approval to the COR 72 hours prior to Arrival Conference. Refer to the Coast Guard drawings listed in Section 2 (References) for guidance.

CAUTION

Doors to secure spaces cannot be left open to accommodate portable ducting.

3.2 Operational test, initial. Prior to commencement of work, the Contractor shall witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.3 System draining. The Contractor shall drain all existing fluid from the Chill Water and Heat System. Dispose of removed fluids in accordance with all Federal, state, and local regulations.

3.4 Coil unit line-up. Prior to commencement of system flushing, the Contractor shall ensure that all fan coil units are lined-up to the system, with the assistance of the Coast Guard Inspector.

3.5 Cleaning plan. The Contractor shall establish a plan for cleaning the Chill Water and Heat Piping System as shown on Coast Guard Drawings 618 WMEC 512-007, 618 WMEC 514-001, 618 WMEC 514-002, 618 WMEC 514-003, and 618 WMEC 514-004; list the step by step procedures necessary to ensure that all foreign debris is removed from the piping system while simultaneously protecting all installed equipment.

CAUTION

Ensure evaporator plate cooler is isolated from all flushing procedures! If this is not done, the fluid and sediment will enter the plates, ultimately resulting in a frozen cracked shell.

3.5.1 Procedure requirements. Ensure that the procedure includes the following:

· Methods of cleaning.

· All safety precautions required during cleaning operations.

· List of qualified personnel who will operate machinery or handle chemicals.

· Locations in the chill water piping where cleaning will take place, and any additional fittings necessary.

· Sequence of each location that ensures all piping sections will be cleaned and all foreign debris removed.

3.5.2 Plan submittal. Submit the written plan to the COR for approval at least 48 hours prior to commencing cleaning operations.

3.6 Flushing operations. Upon approval of the plan, the Contractor shall proceed with the flushing of the piping system, as follows:

3.6.1 Open, clean, and inspect all system wye strainers and valves. Reassemble with new hardware and software (packing, O-rings, gaskets, seal rings, non-metallic seats, pins, washers, inserts, etc.).

3.6.2 Clean and inspect all head tank sight glasses. Inspect head tank interiors with a borescope in the presence of the Coast Guard Inspector.

3.6.3 Flush all chill/hot water piping with a manufacturer recommended flushing fluid until all debris is removed. Ensure that flushing fluid is directed to move scale and foreign debris away from installed machinery to prevent possible damage upon operational testing. Submit a CFR documenting date and time of flushing process, and verification of piping and FCU cleanliness.

3.6.4 Dispose of flushing fluid in accordance with all applicable Federal, state, and local regulations.

WARNING

Do not drain ANY Fluids (including fresh water) into any space, bilge, or exterior location.

3.7 System refilling. Upon completion of all cleaning and flushing operations, the Contractor shall refill the system in accordance with Coast Guard Drawings 618 WMEC 512-007, 618 WMEC 514-001, 618 WMEC 514-002, 618 WMEC 514-003, and 618 WMEC 514-004.

3.8 Flushing media requirements. The Contractor shall ensure that the cleaning and flushing media does not cause any damage to the Chill Water and Heat System.

3.9 Operational test, post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector, and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

4. NOTES

This section is not applicable to this work item.

51700_MRP_0118_210WMEC

WORK ITEM 2: Boiler, Renew

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to renew a designated ship's service boiler assembly; including shell, tubes, associated valves and burner assembly located in the Engine Room.

1.2 Government-furnished property.

($/UNIT)

2. REFERENCES

Coast Guard Drawings Coast Guard Drawing 618 WMEC 131-001, Rev M, 2nd & Main Deck Plating & Supports Coast Guard Drawing 618 WMEC 182-002, Rev Y, Foundations in Engine Room Coast Guard Drawing 618 WMEC 535-001, Rev K, Diagram Steam, Feed & Condensate System Piping Coast Guard Drawing 618WMEC 535-002, Rev J, Arr. Stm., Feed & Condensate System Piping Coast Guard Drawing 618 WMEC 535-004, Rev-, Split Pipe Drain Duct for Boiler Overboard Discharge Coast Guard Drawing 618 WMEC 601-001, Rev H, Outboard Profile Coast Guard Drawing 618 WMEC 601-002, Rev B, Inboard Profile Coast Guard Drawing 618 WMEC 601-003, Rev K, General Arrangement - Second and Third Decks Coast Guard Drawing 618 WMEC 601-004, Rev K, General Arrangement Main & 01 Deck Coast Guard Drawing 627 WMEC 535-001, Rev G, Diagram Steam, Feed and Condensate System Piping Coast Guard Drawing 627 WMEC 535-002, Rev H, Arr. Stm., Feed & Condensate System Piping Coast Guard Drawing 627 WMEC 535-003, Rev-, Steam Piping Mods Incid to Bos’n Stores and Workshop Ventiliation Mods Coast Guard Drawing 627 WMEC 535-005, Rev-, Arr. Steam, Feed & Condensate Sys NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details Coast Guard Publications Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses Coast Guard Technical Publication (TP) 2188, Jun 2018, Steam Heating Boiler - Model 5848-14E Other References ASTM International (ASTM) F683, 2014, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates

3. REQUIREMENTS

3.1 General. The Contractor shall renew a designated ship's service boiler assembly (including shell, tubes, associated valves (including blow-down valve) and burner assembly (Way-Wolff steam boiler, Model 5848-14E)) with a Government-furnished Way-Wolff boiler assembly. Refer to TP 2188 and the applicable Coast Guard drawing(s) listed in Section 2 (References) for guidance.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the below-listed:

· Fuel oil piping

· Steam piping

· Condensate piping

· Insulation

· Metal sheathing

· Handrail

· Stanchions

· Deck frames and grating

· Wiring brackets

· Ducting

· Transformers

· Demineralizer

· System fluids, steam and chemical additives

· Bilge piping.

3.2 Temporary access openings. With express permission of the KO via submission of a CFR and in accordance with SFLC Std Spec 8636, the Contractor may perform all work required to cut open and close temporary access openings to facilitate accomplishment of the work specified herein.

3.3 Additional structural supports. When ship’s structure is removed as an interference or is otherwise temporarily modified to facilitate repairs, the Contractor shall maintain existing structural integrity of the ship by installing temporary supports equivalent to those temporarily modified or removed. These temporary supports shall be approved by the COR prior to removing or modifying ship’s structure via CFR. Pay particular attention to structure supporting the Ship Service generators. Restore to original configuration after completion of work.

3.4 Boiler removal. The Contractor shall accomplish the following for the designated boiler assembly:

3.4.1 Disconnect all piping, insulation, sheet metal wrap, exhaust ductwork, and accessories in way of boiler removal.

3.4.2 Crop out, remove, and dispose of the existing boiler assembly, including shell, tubes and burners.

3.5 Inspection. The Contractor shall visually inspect the associated ship’s service boiler piping, foundations, exhaust ductwork, and electrical wiring for corrosion and deterioration. Submit CFR.

3.6 Foundation surface preservation. The Contractor shall prepare and coat the boiler foundation surfaces, including all adjacent structural members, in accordance with SFLC Std Spec 0000 and SFLC Std Spec 6310; using the coating system specified for “Machinery, Interior (Machinery, Steel, Operating Temperatures Over 200oF Surfaces)” in SFLC Std Spec 6310, Appendix B (Cutters and Boats Interior Painting Systems). Select finish/top coat color to match existing adjacent surfaces.

3.7 New boiler installation. The Contractor shall accomplish the following for the designated boiler assembly:

3.7.1 Rig in the new Government-furnished Way-Wolff boiler assembly through the same route used for removing the old boiler.

3.7.2 Assemble and install the Government-furnished Way-Wolff boiler and accessories to original configuration using TP 2188 as guidance. Weld the new boiler shell onto its foundation in accordance with the requirements of SFLC Std Spec 0740.

3.7.3 Fabricate and install new flanges to suit the existing exhaust duct flange. Minor modifications to the exhaust port may be required to facilitate a proper fit in the machinery space. Submit a CFR.

3.7.4 Prior to shipboard installation and again after installation, hydrostatically test the new boiler and associated piping in accordance with SFLC Std Spec 0740 in the presence of the Coast Guard Inspector. Plug all external holes on the boiler; hydrostatically test the water side with clean fresh water for 15 minutes. Notify the Coast Guard Inspector 24 hours prior to testing. Be aware that no leakage or permanent deformation of pressure-containing parts is permissible. Repair all leaks and discrepancies found. Submit a CFR for each test.

CAUTION

Historically, it has been necessary for Contractors to provide and weld install three 4-inch to varying size reducer fittings into each boiler to accomplish the hydrostatic test.

-Base the test pressure and relief settings on the designated boiler’s pressure rating, as INDICATED ON THE NAMEPLATE. For bidding purposes, assume boiler is rated for 30 psi steam and 30 psi water in accordance with TP 2188 and the above-referenced Coast Guard drawings. When accomplishing actual pressure test and relief valve setting adjustment, DO NOT ASSUME boiler to be rated 30 psi for steam. Some boilers in the fleet are rated at 15 psi for steam and 30 psi for water.

NOTE

Boiler burner assembly igniter gaps are not preset from the factory, and must be set and verified in accordance with TP 2188 prior to attempting any operational tests.

Excessive igniter gaps can result in soot damage to the diffuser cone and poor boiler performance.

NOTE

Wiring arrangements may vary between vessels.

3.7.5 Accomplish all piping installation and restoration in accordance with the welding and testing requirements of SFLC Std Spec 0740.

3.7.5.1 Reconnect/reinstall all piping.

3.7.5.2 Renew boiler shell insulation. Install outer sheet metal wrap and exhaust ductwork to their original configuration. Renew all disturbed piping insulation and thermal blankets.

3.7.5.3 Renew all disturbed gaskets and fasteners. Set boiler relief valve at 2 psi above max operating pressure (per boiler data plate). Renew the following associated valves:

· 1 ¼” gate valve

· 1 ¼” solenoid valve

· 1 ¼” check valve.

3.7.5.4 If a Change Request is released and approved by the KO, the Contractor shall install new insulation material within 36” envelope of the boiler, including associated pipe hangers, valves, fittings, and flanges, in accordance with details in NAVSEA Drawing 804-5959214; select appropriate insulation materials and thicknesses for the application and temperature ranges specified in ASTM F683, Tables S1.1, S1.2, and S1.4. Paint the newly installed insulation system, in accordance with SFLC Std Spec 6310, using the system specified for “Insulation Surfaces, Fiberglass Sheet/Closed Cell PVC Foam” in Appendix B (Cutter and Boat Interior Paint Systems).

3.8 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.)

3.9 Cleanliness. The Contractor shall not drain any fluids into the bilges during the performance of this work item. All fluids shall be drained and disposed of in accordance with all applicable Federal, state, and local regulations. Clean all bilge contamination discovered, if any, which was due to improper protection or performance of work, to the original condition of cleanliness prior to the start of work.

3.10 Operational test, post repairs. After completion of work and in the presence of the Coast Guard Inspector, the Contractor shall thoroughly test and demonstrate the equipment listed below to be in satisfactory operating condition. Submit a CFR.

· New boiler system including all associated valves. The Contractor shall adjust the burners in accordance with manufacturer's instructions.

· All new and disturbed components.

3.11 Label installation, nameplate. The Contractor shall furnish and install a nameplate label onto the valves and pressure vessel; and shall ensure each nameplate is made of the melamine type material with either engraved black letters on white background or white letters on black background, or metal photo type material with black letters photographically sealed onto an aluminum surface.

4. NOTES

4.1 Ship check. Due to numerous interferences and limited accessibility for the removal and installation of the boiler, all prospective bidders are strongly encouraged to perform a ship check prior to submitting bids.

4.2 Removal access. Historically, this work has been facilitated by cutting accesses through the deck.

4.3 Boiler feedwater. Ship’s Force will verify the water quality (cleanliness and chemistry) of the boiler system prior to resuming boiler operations.

4.4 Electrical wiring. Wiring arrangements vary from vessel to vessel. SFLC MECPL SES can be contacted for additional information and a copy of red-line wiring arrangements used for other cutters.

53310_0617_FLT

REC_53310_FLT_210’ WMEC ‘A’ Class (ALL) (1111) WORK ITEM 3: Potable Water Pneumatic Tank(s), Clean and Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following potable water pneumatic tank(s):

table 1…