Parts_List_S60_Overhaul_18Q56700.xlsx

XLSX spreadsheet 22 KB Posted Oct 1, 2018

Attached to: S60 MTU ENGINES OVERHAUL
Solicitation number: 70Z04019Q56700B00
Issued by: Department of Homeland Security US Coast Guard

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PARTS LIST - PLEASE VALIDATE OR CORRECT PART NUMBERS IF NECESSARY.

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Sheet1 MTU 60 Series Engine Mandatory Replacement Parts

No	Part Number	Description	Qty
1	23532720	Gasket Kit, Engine Overhaul	1
2	R23525377	Head Assy, Cylinder	1
3	23530768	Bolt, Cylinder Head	38
4	23533691	Shell, Crankshaft Main Bearing	7
5	23518355	Seal, Crankshaft Oil Front	1
6	E23531040	Dampner, Vibration	1
7	5107251	Plate Flywheel Scuff	1
8	9410925	Bolt, Flywheel	12
9	23519651	Seal, Crankshaft Oil Rear	1
10	R23526051	Connecting Rod Assy	6
11	23529153	Shell, Connecting Rod Assy	6
12	23525240	Harness Assy., Injector	1
13	E23535277	Rocker Arm and Shaft Assy	1
14	R23533452	Kit, Cylinder Liners and Seals	6
15	8929690	Bearing, Camshaft	7
16	11504822	Plate, Cam Thrust Bolt	3
17	23535849	Nut, Hub, Adjustable Idler Gear	3
18	R23513559	Gear, Bull	1
19	23511991	Gasket, Rocker Cover	1
20	DDE 23539103	Gasket, Rocker Cover	1
21	23522271	Sleeve Assy., Rocker Cover Bolt	10
22	R5237315	Injector	6
23	23532797	Sensor, Oil	1
24	8929387	Sensor, Mag. Idler	1
25	8929388	Sensor, Mag. Crankshaft	1
26	23515251	Sensor, Coolant	1
27	23518092	Sensor, Oil/Water/Fuel/Air	2
28	23515250	Sensor, Air Temperature	2
29	23532433	Harness, Engine Sensor	1
30	E23525323	Fuel Pump	1
31	23530707	Filter, Spin on Secondary	1
32	CCHP0236	Hose, Fuel Pump Inlet	1
33	CAHP0435	Hose, Fuel Pump Outlet	1
34	WAHP0197	Hose, Filter to Cylinder Head	1
35	23516919	Valve, Fuel Drain Check	1
36	CALV0715	Hose, Fuel Drain	1
37	WBLZ0073	Hose, Fuel Drain	1
38	E23529000	Turbocharger	1
39	11501052	Nut, Turbocharger Mounting	4
40	23517240	Washer, Turbocharger Mounting	4
41	23517962	Clamp, Turbocharger Hose	4
42	23519078	Hose, Turbocharger	2
43	8929833	Connector, Oil Supply (Turbo)	1
44	23531274	Elbow, 45 Deg Oil Inlet (Turbo)	1
45	WAHP0346	Hose Assy., Oil Supply (Turbo)	1
46	2492119	Elbow, 90 Degree Oil Return (Turbo)	1
47	23525099	Tube Assy., Oil Drain	1
48	23538275	Hose Assy., Oil Drain (Turbo)	1
49	23509144	Clip Spring, Oil Drain (Turbo)	2
50	DDE 23538921	Hose Assy., De-Aeration (Turbo)	1
51	DDE E23539763	Cooler, Charge Air	1
52	23522322	Sensor Assy., Turbo Boost	1
53	6525206	Seal Ring, Elbow, Water Inlet	8
54	23511711	Hose, CAC & Oil Cooler & HE Water Inlet	3
55	23525446	Hose, #4X8 ft	1
56	ADHHK0265	Hose Assy., #4	1
57	AXH560090	Hose #4X11.3L	1
58	R23505886	Oil Pump	1
59	23505891	Ring Seal, Oil Pump Outlet	1
60	23505892	Ring Seal, Oil Pump Inlet	1
61	23512901	Regulator, Assy., Oil Pump	1
62	23528691	Relief Valve Assy., Oil	1
63	5241800110	Filter, Lube Oil	1
64	DDE E23522415	Core, Oil Cooler	1
65	23536199	Seal Ring	4
66	23525150	Elbow, Cooler Housing	2
67	23524520	Valve, Oil Control (Thermatic)	1
68	23501600	Clamp, Oil Cooler Water Hose, Gear Cooler & HE Inlet	22
69	ACDLM0585	Hose, Marine Gear Hyd Pump to Cooler	1
70	CDJL0430	Hose, Marine Gear Oil Cooler to Sel. Valve	1
71	23522281	Sleeve Assy., Oil Pan Bolt	10
72	DDE 23539104	Gasket, Oil Pan W/O Cord Mod Seal Sys	1
73	DDE E23539249	Pump Assy., Fresh Water	1
74	23503827	Thermostat Assy.	2
75	5132155	Seal, Thermostat	2
76	DDE 23538920	Hose Assy., Therm HSG Cover Outlet	1
77	23514665	Hose, Water Bypass Tube & HE Water Inlet	3
78	5186840	Clamp, Turbo Water Return & Therm HSG Rtn	4
79	23503066	Clamp, Turbo Water Return	4
80	23525212	Hose, 90 Degree Turbo Water Return	1
81	23506962	Clamp, Hose Turbo Water Inlet	2
82	23525235	Hose, Water Supply (Turbo)	1
83	23525326	Hose, Turbo Water Inlet	1
84	8929756	Clamp, Therm HSG Return	2
85	8929764	Hose, Therm HSG Return	1
86	23502533	Hose, Therm HSG Return	2
87	23511439	Clamp, Therm HSG Return	4
88	23535170	Hose, Therm HSG Return	1
89	23524615	Sensor Assy., Water Pump to Oil Cooler	2
90	DDE 235011941	Clamp, Water Pump to Oil Cooler	4
91	23506325	Hose, Water Pump to Oil Cooler	2
92	23535225	Hose, Water Supply (Exh Manifold)	1
93	23519175	Sensor Assy., Expansion Tank	1
94	531SK1312	Sight Glass, Expansion Tank	2
95	25101126	Electrode Assy, Heat Exchanger & raw Water Pump	2
96	23536210	Isolator, Heat Exchanger	6
97	6410879	Cap, Expansion Tank	1
98	23514667	Hose, HE Fresh Water Inlet	3
99	23525255	Hose, HE Raw Water Inlet	2
100	23501941	Clamp, HE Fresh Water Inlet	4
101	23525211	Hose, HE Raw Water Outlet	1
102	23525059	Gasket, HE Inlet	1
103	23525061	Gasket, HE Outlet	1
104	DDE E23535447	Raw Water Pump	1
105	5240940042	Clamp, V-Band Raw Water Pump Outlet	2
106	5126635	Seal Ring Raw Water Pump Outlet	2
107	DDE E23537770	Exhaust Manifold	1
108	23525090	Gasket, Exhaust Manifold	3
109	23507438	Stud, Exhaust Manifold To Turbo	4
110	11509526	Bolt, Exh Manifold to Head	18
111	23525495	Spacer, Exh Manifold Bolt	18
112	23537804	Hose Assy., Exh Manifold Water Outlet Tube	1
113	23525301	Hose Exhaust Flange Drain	1
114	DR 10461068	Starter Motor	1
115	23539619	Oil Filter Flex Tube	1
116	23539620	Oil Filter Flex Tube	1
117	23525183	Air Intake Hose 7” ID X 6”	1
118	23525490	Isolator, Engine Mount	4
119	23539406	Element Assy., Block Heater	1
120	23515818	Label, Block Heater	1
121	23525430	Thermostat, Block Heater	1
122	DDE 23539407	Harness Assy., Block Heater	1
123	F426-06-06-12-12-37.00	Hose Assembly	1
124	PKR 12 CTX-SS	Male Elbow	1
125	F426-06-06-12-12-12-62.00	Hose Assembly	1
126	PKR 9069-12-27	Fitting, 90 deg Elbow, M27 male-12 JIC	1
127	PKR 12 V6X-SS	45 deg Elbow, M27-12 JIC	1
128	PKR 6602-12-12	Male Quick Connect	2
129	F221FR06371212121725	Hose Assembly, Gear Pump to Valve	1
130	F221FR394112121220125	Hose Assembly, Valve to Gear	1
131	PKR 20620-12-12	Hose End	1
132	GAT 7277-1156	1” Black Plastic Spiral Chafe Guard	1
133	F221FR-06-06-12-12-12-36.5	Hose Assy., Cooler to valve	1
134	GAT-24940	2 ½’ Flex Hose 27” Long	1
135	GAT-24940	2 ½” Flex Hose 33” Long	1
136	221FR3939-5-5-5-55.75	Hose Assy., Fuel Pump to Primer	1
137	221FR3939-5-5-5-18.00	Hose Assy., Primer to Filter	1
138	5110760	Fuel Primer Pump	1
139	APL-403998-BX	Split Tube loom, 3/8”	3
140	23524265	Oil Sampling Valve	1
141	PKR 9635S-14-04	M14 Male to ¼ NPT Female Adapter	2
142	DDE 23539760	Wrapped A/A Cooler Pipe (West Coast Insul)	1
143	5121905	Washer, Thick	4
144	23533078	Walker Air Filter & Housing	1
145	8929328	Washer	38
146	8929222	Bolt	6
147	5133981	Washer	6
148	23524882	Bolt	2
149	23525115	Hose	2
150	23535038	Hose	1
151	23536635	Gasket	33
152	23539406	Element, Assy	1
153	23540097	Hot Start Sensing Unit	1
154	CF-A-025-0-50 Element Item# 005110	Centa Coupling Element Only 50 Shore NR	2
155	CF-A-025-0 Hardware Item# 005141	Centa Coupling Hardware Set	2
156	23538886	Alfdex Closed Breather Kit	1
157	23513768	Copper Washer	2
158	5155596	Idler Gear Access Bolt	1
159	5180370	Oil Passage Gear Case Bolt	1
160	23512877	Accessory Drive Cover Gasket	1
161	23525090	Exhaust Manifold Gasket	3
162	8929393	Injector Hold Down Bolt	6
163	23535699	Injector Bolt Washer	6
164	23511870	Injector Graphite Seal	6
165	23539912	CAC Cover Spacer Kit	1
166	23525433	CAC Cover Gasket	2
167	23525105	CAC s/w out/in Gasket	2
168	23539087	CAC Bolts	21
169	23516100	Hyd Pump Mount Gasket	1
170	5126635	S/W Pipe Seals	2
171	23517875	Intake Manifold Gaskets	3
172	20447	Vision Panel	1
		ENGINE CONTAINER PARTS
173	Moisture Indicator (HI Plug) P/N 2184-40	Clariant Corp, Charlotte NC	1
174	Container Gasket P/N MTUS60CTRGSKT	Phelps Industrial Products Inc, Balt, MD	1
175	Schrader Valve P/N 20W306	Grainger , Inc	1
176	Desiccant bags	Conforming to MIL-D-3464E	16
177	Engine & Gear Sealed Bag	See paragraph 5.2.9	1
MTU 60 Series Contingency Replacement Parts

No	Part No.	Description	Qty
1	23527079	Cylinder Block	1
2	23527225	Crankshaft	1
3	8929497	Gear, Crankshaft Timing	1
4	23513537	Wheel, Crankshaft Timing	1
5	23505875	Housing, Gearcase	1
6	23505876	Cover, Front Gearcase	1
7	23514714	Cover, Front Camshaft	1
8	23528306	Support	1
9	23522643	HSG Assy., Flywheel	1
10	23516162	Flywheel	1
11	5184773	Ring gear, Flywheel	1
12	E23533558	Camshaft Assy	1
13	23514716	Cover, Camshaft	1
14	23524883	Hub, Camshaft Gear	1
15	23525253	Cover Assy, Rocker Cover, Lower	1
16	23534272	Cover Assy, Rocker Cover, Upper	1
17	8929322	Gear Assy., Adjustable Idler	1
18	8929111	Hub, Adjustable Idler Gear	1
19	8929336	Plate, Adjustment (Idler Hub)	1
20	23512307	Isolator, ECM	4
21	R23519308	ECM	1
22	23518117	Isolator Assy., MIM	4
23	23523459	Bracket, MIM	1
24	23523751	Drive Assy	1
25	DDE 23539256	Cover, Fuel Filter	1
26	23525185	Bracket, Fuel Filter	1
27	23525319	Bracket CAC	1
28	DDE 23538685	Housing CAC	1
29	23512920	Bracket, Oil Pump Screen	1
30	23512921	Bracket, Oil Pump Screen	1
31	23505890	Tube, Oil Pump Outlet	1
32	23532946	Adapter, Remote Oil Filter	1
33	23525195	Bracket, Oil Filter Mount	1
34	23525461	Plate, Oil Filter Mount	1
35	23526054	HSG, Assy., Oil Cooler	1
36	23525274	Bracket, Oil Cooler	1
37	23529214	Bracket, Oil Cooler, 90 Degree	1
38	DDE 23533660	Adapter, Oil Cooler Assy	1
39	23516970	Plate, Oil Fill	1
40	23525011	Oil Pan	1
41	23525221	Breather HSG, Assy	1
42	23525035	Bracket, Vent Collection	1
43	23525144	T-Stats HSC, Cover	1
44	23523260	Bracket, Turbo Water Hose Inlet	1
45	23525155	Tube, Water Return (Turbo Connections)	1
46	23525050	Tube, Water Pump To Oil Cooler	1
47	23535344	Heat Exchanger Assy	1
48	23525045	Bracket, Isolator Mount, HE	2
49	23535808	Bracket, Engine Support, HE Front	1
50	23525046	Tube, Therm. To HE Connection	1
51	23525411	Tube, CAC To Heat Exchanger	1
52	23525062	Tube Assy., HE Inlet	1
53	23525063	Tube Assy., HE Outlet	1
54	23525267	Bracket, Raw Water Pump	1
55	23525277	Bracket, Raw Water Pump	1
56	DDE 23525126	Tube, HE Water Pump Inlet	1
57	23525275	Tube, HE To Gear Cooler	1
58	8929311	Gear, Raw Water Pump Drive	1
59	23525219	Flange, Raw Water Pump Drive	1
60	23525375	Adapter, Raw Water Pump Drive	1
61	23525270	Elbow, Raw Water Pump Outlet	1
62	23525252	Bracket Rear Utility, Exhaust Manifold	1
63	23525355	Bracket, Turbo/Exhaust Manifold Support	1
64	DDE 00103325	Lock Washer (Stbd Engine Only)	4
65	271562	Bolt (Stbd Engine Only)	4
66	23525114	Spacer (Stbd Engine Only)	1
67	23525141	Bracket (Stbd Engine Only)	1
68	23525372	Clip (Stbd Engine Only)	1
69	23525454	Spacer (Stbd Engine Only)	1
70	23525017	Dipstick (Stbd Engine Only)	1
71	23525018	Tube, Oil (Stbd Engine Only)	1

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