Specification_Pkg_Rev-0,_10_January_2018_(47258).pdf
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- CG STA OREGON INLET (47258) 2018 U/W BODY
- Solicitation number
- 70Z04018QP3051600
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Specification Pkg. Rev-0, 10 January 2018
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USCG 47258 (MLB 47)
SPECIFICATION FOR DRYDOCK REPAIRS
FY2018
Developed By: Michael R Hardy
(Rev-0, 10 January 2018)
USCG 47258 (MLB-47) DRYDOCK AVAILABILITY FY2018
ii (Rev-0)
TABLE OF CONTENTS
Revisions Record...............................................................................................................................iii Consolidated List of References ......................................................................................................... iv Consolidated List of Government-furnished Property ........................................................................... vi Consolidated List of Critical Inspection Items .................................................................................... vii Principal Characteristics...................................................................................................................viii General Requirements WORK ITEM 1: U/W Body, Preserve (100%) WORK ITEM 2: Hull Identification Markings, Apply WORK ITEM 3: Drydock WORK ITEM 4: Temporary Services, Provide WORK ITEM 5: Bilge Preservation, Auxiliary Space iii (Rev-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv (Rev-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 47B MLB 110-207, Rev E, Transverse BHD FR 8 Coast Guard Drawing 47B MLB 110-209, Rev C, Transverse BHD FR 10 Coast Guard Drawing 47B MLB 110-306, Rev H, Web Frame 9 Coast Guard Drawing 47B MLB 201-010, Rev L, Machinery Arrangement Coast Guard Drawing 47B MLB 313-001, Rev-, Standard Battery Connection Configuration Coast Guard Drawing 47B-MLB 631-010, Rev G, Hull Visual Identification.
Coast Guard Drawing 47B-MLB 631-020, Rev K, Paint Schedule Coast Guard Drawing 47B-MLB 801-002, Rev -, Docking Plan Coast Guard Drawing 47B-MLB 801-010, Rev N, Booklet of General Plans
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors
Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General
Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary
Services
OTHER REFERENCES
The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning v (Rev-0)
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning vi (Rev-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
None.
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter vii (Rev-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
Work Item Title
1 U/W Body, Preserve (100%) viii (Rev-0)
PRINCIPAL CHARACTERISTICS
47' MLB, MOTOR LIFE BOAT
PHYS ICAL
Length, overall 47' 11" (W/O Rubrails) - 48' 11" Length, waterline 43” Beam, overall 14' (W/O Rubrails) - 15' Depth 4' 6" Full load displacement 40,000 lbs Full load draft 4' 6" Height of highest projection 18' 6" (fixed height) - 28' 4"
HULL
Hull/superstructure material 5456 Aluminum Frame spacing FR 0 to 8 30" - 31" FR 8 to 10 33" FR 10 to 18 30"
MACHINERY
Engine details (2) DD 6V92TA DDEC III, 435 SHP each @ 2100 RPM Electrical system 24 Volt DC Number of p ropellers 2 Number of b lades 4 Diameter 28" Pitch 36" Shaft- diameter x length (in) 2.50” x 159.0” Shore tie voltage requirements 120 VAC (100A)
PERFORMANCE
Maximum speed at sea state 0 25 knots (2050-2200 RPM) Cru ise speed at sea state 2 20 knots (1850 RPM) Max id le speed 6 knots (600 RPM) Fuel capacity (d iesel) 394 gal.
Range at cruise, sea state 0 200 NM
1 (Rev-0)
00000_0917_FLT
REC_00000_FLT_Boats @ Commercial Facility (0914)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting boat repairs performed at a commercial contractor’s facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
NOTE
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
2 (Rev-0)
3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.
3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).
NOTE
Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.
3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.
3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, 3 (Rev-0) and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;
ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.
3.6 Local Policy.
3.6.1 Coast Guard turn-over preparation. The Contractor shall be aware that, upon arrival, after haul out, and prior to departing the Contractor’s facility, the Coast Guard crew shall be allowed to accomplish various tasks in preparation for the turn-over of the boat to the Contractor. The following conditions apply to this paragraph:
3.6.1.1 The Coast Guard requires a maximum of three days at the beginning of the contract, and three days at the end to accomplish various tasks.
3.6.1.2 The Contractor may commence/continue work during these time frames.
<<APM Note: Paragraph 3.6.1.3 pertains to 47’ MLB only. For all other SBPL assets delete this paragraph.>>
3.6.1.3 Coast Guard personnel will disconnect the Detroit Diesel Electronic Control (DDEC) System and any other electronic equipment, as required to avoid damage to systems arising from hotwork on the vessel during the availability.
3.6.1.4 Coast Guard personnel will remove the transducers after initial haul-out and reinstall prior to re-floating the vessel.
3.6.1.5 The Unit will contact the servicing ESD or ESU to setup removal/installation of the transducer if Unit personnel are unable to accomplish this task.
3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:
3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.
3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".
3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”
3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.
4 (Rev-0)
3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:
SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".
3.7.1.5 SFLC Std Spec 6310, page Appendix C-8, Under "Epoxy/Primer/Mid-Coat", add line Column 2:
International Intergard 264. Column 3: Various. Under "Polysiloxane", add line Column 2: International Interfine
979. Column 3: Various.
3.7.2 SFLC Standard Specification 0000 General Requirements.
3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”
3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph
3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
5 (Rev-0)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE
LOCATIO N O F WORK (INCL. FRAME #’S) AREA (SQ FT)
CHECKPOINT 1 – COATING SYSTEM CO MPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STO RAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all t imes, unless otherwise specified by the coating mfgr.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.
CHECKPOINT 4 - PRE-SURFACE PREPARATIO N
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATIO N
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATIO N
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATIO N
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TO P COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTIO N
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME O F QP-1/NACE INSPECTO R SIGNATURE CERT. # DATE / TIME
6 (Rev-0)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER COAT,
BARRIER COAT, TO P COAT,
ETC…)
LOCATIO N (FRAME &
DECK, RELATIO N TO
EQ UIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFACE AMBIENT ΔT
| DP -
SURFACE |
7 (Rev-0)
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
SURFACE PREPARATION METHO D PRO FILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
Place surface profile replica tapes in the spaces provided below, to serve as permanent Q A record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHO D C) FO R ABOVE 15 READINGS:
8 (Rev-0)
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
SURFACE PREPARATION METHO D PRO FILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Reading (mils)
Mean Reading (mils) IAW ASTM DD4417).
9 (Rev-0)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.
DATE TEST LOCATIO NS CONDUCTIVITY (MICROSIEMENS/CM)
10 (Rev-0)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
COATING MFG PRODUCT NAME BATCH
INDUCTION
TIME
COATING SYSTEM SEQUENCE
(PRIMER/TO UCHUP/3RD COAT, ETC.)
Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.
SPO T 1 2 3 4 5 AVERAGE
VALUE
*BASE METAL READING
(BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
LOCATIO N (FRAME REFERENCE):
SPO T 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATIO N
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATIO N (FRAME REFERENCE):
SPO T 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATIO N
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATIO N (FRAME REFERENCE):
SPO T 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATIO N
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
APPLICATIO N METHO D (AIRLESS, CONVENTIO NAL SPRAY,
RO LLED)
AVERAGE DFT
11 (Rev-0)
63130_0617_FLT
REC_63130_100Percent_FLT_47' MLB (ALL) (0413)
WORK ITEM 1: U/W Body, Preserve (100%)
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to preserve U/W body surfaces.
NOTES
1. The purpose of the preservation tasks covered by this item is to completely remove all existing coatings and recoat the U/W body surfaces with a new coating system.
2. U/W body surfaces are as defined in 4.1 (Definitions) and exclude areas covered by docking blocks, unless the vessel is fleeted for the express purpose of preserving blocked areas.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 47B-MLB 631-020, Rev K, Paint Schedule
Coast Guard Drawing 47B-MLB 801-010, Rev N, Booklet of General Plans
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1
(SSPC-SP 1), 2015, Solvent Cleaning
12 (Rev-0)
3. REQUIREMENTS
3.1 General.
3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):
• 3.2.3 Post-surface preparation cleaning and inspection
3.1.2 Tech Rep. The Contractor shall refer to SFLC Std Spec 0000, paragraphs 3.2.4.2.1 (Painting contractor certification program requirement) and 3.2.4.2.2 (Coating Tech Rep), for applicable requirements.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
Specific areas/equipment/components to be protected include, but are not limited to:
• All scuppers and overboard discharges.
• Waterline area where U/W body coating system interfaces with bare freeboard surfaces.
• Fathometer transducer surfaces.
• Sea valve openings.
• Propeller shaft bearings and seals.
• Rudder bearings.
• Propellers.
• Zinc anodes (unless anodes are being renewed).
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
• Sea chest grating.
3.1.5 Initial inspection. Prior to removing the existing coating system, the Contractor shall inspect and verify whether all draft marks have permanent markings (weld beads or impressions), showing their location on the hull. Submit a CFR.
3.1.6 Water used in preparation and washing procedures. The Contractor shall ensure that water used in all surface preparation tasks, including pre-surface preparation wash and water jetting, is of sufficient purity and quality that it does not prevent the surface being cleaned from achieving the required degree of surface cleanliness or non-visible contamination criteria.
13 (Rev-0)
3.1.6.1 Ensure that surface preparation water does not contain sediments or other impurities that are destructive to the proper functioning of the cleaning equipment.
3.1.6.2 Ensure that all water used in any surface preparation or cleaning procedures is captured, contained, and all spent water disposed of in accordance with all Federal, state and local regulations.
3.1.7 Surface preparation optional methods. The Contractor has the option of using either high/ultrahigh pressure water jetting or abrasive blasting to achieve the required surface preparation, prior to application of the coating system specified in 3.2 (Preservation requirements). The Contractor may add abrasives to the water jet stream, for one or both of the following reasons:
• Achieving greater productivity.
• Achieving the required surface profile.
NOTES
1. Existing coating system on the U/W body surfaces may have a nominal thickness in excess of that which was originally installed, because of “patch-coats” applied during past drydock availabilities.
2. Water jetting without abrasive addition does not provide any additional anchor profile to the surface, beyond what was present after the previous surface preparation.
3.2 Preservation requirements. The Contractor shall accomplish the following tasks:
3.2.1 Pre-surface preparation wash. Accomplish low-pressure (less than 5,000 psi) fresh water wash of all affected surfaces, to remove soluble chlorides and other surface contaminants. Refer to SSPC-SP 1, for guidance.
3.2.2 Surface preparation and coating application. The Contractor shall accomplish the following tasks:
3.2.2.1 Prepare and coat the U/W hull surfaces with the system specified for “Underwater (U/W) Body and Boot-Top (U/W Body and Boot-Top, Aluminum Hull), Option I”, in SFLC Std Spec 6310, Appendix A (Cutter and Boat Exterior Painting Systems).
3.2.2.2 Ensure that the first AF coat is applied over the AC undercoating, while it is still tacky.
3.2.3 Post-surface preparation cleaning and inspection. After completion of surface preparation and prior to coating application, accomplish the following tasks and submit a CIR.
3.2.3.1 Perform a visual inspection of the prepared U/W body aluminum substrate.
3.2.3.2 Perform solvent cleaning of all prepared surfaces, in accordance with SSPC-SP 1.
Capture, contain, and dispose of all wastes from solvent cleaning, in accordance with all Federal, state and local regulations..
14 (Rev-0)
NOTE
Lists of all authorized coating materials and suppliers, and coating colors are listed in SFLC Std Spec 6310, Appendix C (Cutter and Boat Authorized Coatings).
3.2.3.2
3.3 Draft mark painting. The Contractor shall paint all draft marks with two coats of a “Polysiloxane” or “Silicone Alkyd Enamel” coating, at 2.0-3.0 mils DFT, white (17925).
3.4 In-process quality control measures. The Contractor shall abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces). Surfaces being preserved are considered “critical-coated surfaces”.
3.5 AF system protective measures. The Contractor shall employ coating system manufacturer’s recommendations to prevent AF coating damage if immersion time requirements are not met.
4. NOTES
4.1 Definitions.
4.1.1 U/W Body. The underwater body is defined as the aluminum hull surfaces from the bottom of the keel to the waterline, as shown on Coast Guard Drawing 47B-MLB 801-010, including rudders, transducer hull rings, bilge keels, struts, skegs, gratings, sea chests (including the sea chest inlet up to the final connection with the flange face at the sea chest isolation valve(s)), and rope guards.
4.1.2 "100%”. Applicable when more than 33% of the U/W body hull substrate is exposed, or when otherwise determined by the KO as appropriate, based on either or both of the following criteria:
• Time basis, rather than condition.
• Economically advantageous to the Government.
15 (Rev-0)
63100_AKP_0114_47MLB
WORK ITEM 2: Hull Identification Markings, Apply
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to apply hull identification markings as listed in Table 1.
NOTE
Hull Identification Markings possible avenues of availability are through Federal Prison Industries (817) 413-3206, Contract DTCG- 23-96-DECV058 or Brace Enterprises (954) 723-0435
TABLE 1 – HULL IDENTIFICATION MARKINGS
ITEM DESCRIPTION SPACE QTY
USCG LOGO Bow fwd Port & Stbd side 2 ea HULL NUMBERS Bow fwd Port & Stbd side 2 ea HULL NUMBERS Stern 1 ea “U.S. COAST GUARD” LEGENDS Port & Stbd side 2 ea
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 47B-MLB 631-010, Rev G, Hull Visual Identification.
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General Requirements Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
16 (Rev-0)
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures - general. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
3.2 Remove existing markings. The Contractor shall remove the existing letters, symbols or stripes in accordance with SFLC Std Spec 6310.
3.3 Apply new markings. The contractor shall renew the hull identification markings in accordance with Coast Guard Drawing 47B-MLB 631-010.
4. NOTES
4.1 Marking location. The markings described in this work item are found on the freeboard area of the hull.
17 (Rev-0)
86340_1017_FLT
REC_86340_FLT_47 MLB (ALL) (1214)
WORK ITEM 3: Drydock
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to dry dock the vessel, undock the vessel, and perform various dry docking-related tasks.
1.2 Government-furnished property.
None.
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 47B-MLB 801-002, Rev -, Docking Plan
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking
OTHER REFERENCES
None.
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
18 (Rev-0)
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
3.2 Key personnel. The Contractor shall determine key personnel and require their presence during all drydocking phases.
3.3 Docking requirements. The Contractor shall perform drydock and undock in accordance with SFLC Std Spec 8634, using build blocks as shown on Coast Guard Drawing 47B-MLB 801-002.
3.4 Cutter conditions. The Contractor shall use the Full Load Condition, listed below for purposes of performing Pre-Award calculations as described in Appendix A (Requirements for Calculations) of SFLC Std Spec 8634.
• Displacement (LT): 20.16.
• LCG (FT aft amidships): 4.57
• Length between perpendiculars (FT): 42.917
• Length of supported keel w/cradle (FT): 35.5
3.4.1 Cable, sling, or strap tension calculation. If the Contractor plans to use a vertical lift, crane, or travel/mobile lift to haul out the vessel, the Contractor shall submit the cable, sling, or strap tension calculation specified in Table A1 and paragraph A2.7.2.7 of SFLC Std Spec 8634 with the Pre-Award calculations, using the loading condition specified in paragraph 3.4.
3.4.2 Blocking. The Contractor shall facilitate docking the vessel in block position by arranging keel and side blocks and ensuring minimum block heights as shown on the vessel's docking plan.
19 (Rev-0)
TABLE 1 - BLOCKING
POS.
BLOCK HEIGHT ABOVE
DOCKING FACILITY DECK
STEEL
PLATE
SITUATION
AWARENESS
FIN
STABILIZERS ADDITIONAL
Minimum Rudder Removal
Propeller Removal
30" Additional 30", overall height 60"
Additional 15", overall height 45"
NA NA NA None
3.5 Pre-award calculations. The Contractor shall provide to the KO a set of pre-award calculations, as described in SFLC Std Spec 8634 Appendix A.
3.5.1 The Contractor shall provide vertical side/bilge block offsets for any side blocks placed in a location where vertical offsets are not already defined by the docking plan.
3.5.2 The Contractor shall submit an alternate blocking arrangement, as part of the pre-award calculation submission, to compensate for any changes from the docking plan.
NOTE
1. The USCG has established several approved alternate docking plans for each vessel-class, to facilitate complete access to the entire U/W body structure, for periodic comprehensive inspection and/or 100% preservation.
This inspection and preservation pattern and periodicity is a configuration management concern that is a vital requirement of the contract. Intention to deviate from these plans (fewer blocks, block spacing, additional blocks, etc) shall be identified on pre-award calculations (Paragraph 3.5.2); an alternate docking plan and mitigation strategy shall be provided to maintain preservation and inspection configuration.
2. Pre-award calculations may be deemed unsatisfactory - and may adversely affect contract award if they are submitted with the following detrimental factors:
a. No methods have been proposed that meet the requirements for the specified docking plan.
b. Proposed block shifting or fleeting risk-mitigating plan may result in delays in period of performance.
c. Proposed alternate docking plan violates USCG configuration management policies."
3.6 Planned availability, immediate work and routine inspections. The Contractor shall perform designated routine drydocking work, in accordance with SFLC Std Spec 8634, paragraph 3.5.4 (Within twenty four hours after docking).
20 (Rev-0)
NOTE
The Coast Guard Underwater Hull Inspection Board (UWHIB) will recommend the extent of underwater body coating system preservation required based on the conditions found during the underwater hull survey.
3.6 Unplanned availability: Underwater body cleaning-removal of marine growth. Within four hours after the vessel has been docked, the Contractor shall start cleaning the entire underwater hull from the upper edge of the boot top down, including sea chest gratings, sea chest interiors, fairwaters, rope guards, rudder, shaft strut, z-drive, thruster tunnel, and zinc anodes, as applicable. The Contractor shall remove all marine growth, fouling, salt, and dirt from the underwater hull by High Pressure Fresh Water Wash, using a minimum pressure at the nozzle of 3,500 psi and maximum pressure of 7,000 psi. Complete the hull cleaning before marine growth hardens. Removal of gratings is not required. Do not use chemical additives in the freshwater wash. Take extreme care to avoid damaging or removing existing intact underwater body coating. Conduct the work in this paragraph in lieu of the work described in SFLC Std Spec 8634 paragraphs 3.4.4.1 and 3.4.4.2.
3.7 Fuel offloading. The Contractor shall be aware that fuel offloading is not mandatory to drydock the vessel except when specifically required below.
3.8 Fleeting. Not required.
3.8 Fleeting. At the Arrival Conference, the Contractor shall submit a second set of Drydocking calculations in accordance with SFLC Std Spec 8634, Appendix A for the alternate blocking position from that indicated in paragraph 3.4.2 Blocking position. Ensure the plans include any risk mitigating efforts necessary associated with other U/W body work items to ensure availability completion is not delayed.
3.9 Additional requirements. None.
4. NOTES
4.1 Arrival conditions. The COR will advise the Contractor of the actual tank and draft readings when the vessel arrives, and will discuss with the Contractor any liquid loading changes necessary.
21 (Rev-0)
86350_0617_BOAT_FLT
WORK ITEM 4: Temporary Services, Provide
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to provide temporary services for the duration of the contract performance period.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor
22 (Rev-0) shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
3.2 Services. The Contractor shall provide temporary services for the duration of the contract performance period at the Contractor's facility or the vessel's home pier as applicable, in accordance with SFLC Std Spec 8635.
3.2.1 Electrical shore power. The Contractor shall provide electrical shore power to the vessel as listed in Table I – Vessel Shore Tie Electrical Requirements and in accordance with paragraph
3.3.5 (Electrical Power) of SFLC Std Spec 8635.
3.2.2 Contractor shall provide electrical shore power anytime the vessel is waterborne.
3.2.3 If the COR establishes that there is no need for continuous electrical shore power while vessel is drydocked, the contractor shall ensure that the following requirements are maintained.
• The Contractor shall provide electrical shore power anytime the ambient air temperature is expected to falls below 50 degrees Fahrenheit (for engine block heaters).
• The Contractor shall ensure that the vessel’s batteries maintain the required charge throughout the availability.
23 (Rev-0)
TABLE 1- VESSEL SHORE TIE ELECTRICAL REQUIREMENTS
VESS EL
CLASS
VOLTAGE
A/C AMPERAGE PHAS E HERTZ
PLUG-
(VESS EL)
CONNECTION
47 MLB 120 100 Single 60 Hubbel
MC4100C12R
3.2.5 Hull grounding straps. The Contractor shall connect hull grounding straps in accordance with paragraph 3.3.6 (Hull Grounding Straps) of SFLC Std Spec 8635.
NOTE
The grounding straps of this section are for personnel electrical shock protection and are not to be connected to waterborne vessels. Such grounding straps should not be confused with the return current cables used with electric arc welders. See SFLC Standard Specification 0740 for electric arc welding cable requirements.
3.2.6 Storage - general. The Contractor shall provide storage facilities in accordance with paragraph 3.3.14 of SFLC Std Spec 8635. Minimum acceptable storage space is:
• (560 cubic ft approx. - 10 ft Container.)
3.3 Extended temporary services. If the performance period of the contract is extended by the KO, the Contractor shall continue to provide all temporary services as specified herein for the extension period.
4. NOTES
This section is not applicable to this work item.
24 (Rev-0)
TCTO_TQ2000_63111_AKP_0214_47MLB
WORK ITEM 5: Bilge Preservation, Auxiliary Space
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to preserve the bilge area between frame 8 and frame 10, extending outboard to the longitudinal girders.
NOTE
This work item is applicable to 47’ MLB hulls 47206-47322.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 47B MLB 110-207, Rev E, Transverse BHD FR 8 Coast Guard Drawing 47B MLB 110-209, Rev C, Transverse BHD FR 10 Coast Guard Drawing 47B MLB 110-306, Rev H, Web Frame 9 Coast Guard Drawing 47B MLB 201-010, Rev L, Machinery Arrangement Coast Guard Drawing 47B MLB 313-001, Rev-, Standard Battery Connection
Configuration
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General Requirements Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures
OTHER REFERENCES
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface
Preparation Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1
(SSPC-SP 1), 2004, Solvent Cleaning
25 (Rev-0)
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.3.2 Preservation - The Contractor shall protect all non-affected vessel’s equipment, components, and spaces during surface preparation and coating application procedures, as specified in SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).
3.1.3.3 Environmental - The Contractor shall abide by all applicable environmental protection tasks as specified in paragraph in SFLC Std Spec 0000, Appendix A (Requirements for Environmental Protection).
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the below-listed:
• Hoses.
• Deck Grates.
• Bilge Pump and alarm.
• Batteries and Battery boxes.
3.2 Requirement. The Contractor shall preserve the bilge area between frame 8 and frame 10, extending outboard to the longitudinal girders and up one inch on all structural members.
Reference Coast Guard Drawings 47B MLB 110-207, 110-209, 110-306 and 201-010.
3.2.1 Removals. The Contractor shall conduct the following removals:
• Remove deck gratings between frame 8 and frame 10.
• Remove battery box access covers.
• Mark and disconnect the battery cables and temperature sensors from the batteries.
Reference Coast Guard Drawing 47B MLB 313-001.
• Wrap all cable connections with insulating tape.
• Remove and retain batteries, battery boxes and mounting hardware.
26 (Rev-0)
3.3 Surface preservation. The Contractor shall prepare and coat the effected bilge area in accordance with Table 1- Paint Schedule 47 MLB and the following:
3.3.1 Preparation. The Contractor shall remove all oil, grease, dirt, metal oxides (corrosion products) and other foreign material by cleaning per SSPC-SP 1 prior to blast cleaning and following blast cleaning immediately prior to coating.
3.3.2 Stripe Coat. The Contractor shall stripe coat all crevices, welds, and sharp angles to prevent early failure in these areas.
TABLE 1 - PAINT SCHEDULE 47 MLB
INTERIOR
SURFACES
TO BE
PRES ERVED
SURFACE PREPARATION COATING
SYSTEM
DFT
(MILS
COLOR FED
STD 595
COLOR #
Auxiliary Space Bilge (FR8-10) outboard to the longitudinal girders.
NEAR WHITE BLAST PER
SSPC-SP10 WITH CLEAN,
FINE ALUMINUM OXIDE,
GARNET OR EQUIVALENT
INERT MATERIAL
CONFORMING TO A-A-
59316, TYPE I & IV WITH A
1.5-2.0 MIL ANCHOR
PROFILE
1) High Build Epoxy
2) High Build Epoxy
5.0-6.0
5.0-6.0
Light Gray #26373
Light Gray #26373
3.4 In-process quality control measures. The Contractor shall abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph
3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
CAUTION
When installing battery connections, connect the positive (+) terminal first, and connect the negative (-) terminal last to prevent alternator damage.
3.5 Installation. The Contractor shall:
• Install retained battery boxes and batteries.
• Install the battery cables and temperature sensors for all batteries in accordance with
Coast Guard Drawing 47B MLB 313-001.
• Torque battery terminal connection 3/8 inch bolts to 63 in-lbs and 5/16 inch bolts to
35 in-lbs.
• Install battery box access covers
• Install deck gratings between frame 8 and frame 10.
NOTE
Coast Guard personnel will operate all vessel machinery and equipment during all tests.
3.6 Operational test.
27 (Rev-0)
3.6.1 Operational test - initial. Prior to commencement of work, the Contractor shall witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a
CFR.
3.6.2 Operational test – post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.
4. NOTES
4.1 Operational test. Coast Guard personnel will operate all vessel machinery and equipment during all tests.
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