6933A219Q000012_T.S._KENNEDY_-_5YR_Boiler_Inspection,_Testing_&_Repairs.pdf

SEE ADDENDUMIS CHECKED

CODE 18a. PAYMENT WILL BE MADE BY

CODE

FACILITYCODE

17b. CHECK IF REMITTANCE IS DIFFERENT AND PUT SUCH ADDRESS IN OFFER

OFFEROR

MARAD-MAR-615

BUILDING 19 SUITE 300

7737 HAMPTON BLVD

US DOTMARITIME ADMINISTRATION

DIV OF ATLANTIC OPERATIONS

MARAD-00092-KENEDY CODE 16. ADMINISTERED BYCODE

X

X

X

336611

SIZE STANDARD:

% FOR:SET ASIDE:UNRESTRICTED ORMARAD-00092

RFPIFB

10. THIS ACQUISITION ISCODE

RFQ

14. METHOD OF SOLICITATION

13b. RATING

NAICS:

SMALL BUSINESS

05/09/2019 1400 ET

04/22/2019

757-322-5820Monique Leake (No collect calls)

INFORMATION CALL:

FOR SOLICITATION 8. OFFER DUE DATE/LOCAL TIMEb. TELEPHONE NUMBER a. NAME

4. ORDER NUMBER3. AWARD/ 6. SOLICITATION

6933A219Q000012

5. SOLICITATION NUMBER

SOLICITATION/CONTRACT/ORDER FOR COMMERCIAL ITEMS 1. REQUISITION NUMBER PAGE OF

1 71 MAPR61519000565OFFEROR TO COMPLETE BLOCKS 12, 17, 23, 24, & 30

NORFOLK VA 23505-1204

TELEPHONE NO.

17a. CONTRACTOR/

BUZZARDS BAY MA 2532

101 ACADEMY DRIVE

MASSACHUSETTS MARITIME ACADEMY

TS KENNEDY

15. DELIVER TO

NORFOLK VA 23505-1204

BUILDING 19 SUITE 300

7737 HAMPTON BLVD

MAR-380-2

ATLANTIC ACQUISITION OFFICE

9. ISSUED BY

7.

2. CONTRACT NO.

EFFECTIVE DATE

1,250

18b. SUBMIT INVOICES TO ADDRESS SHOWN IN BLOCK 18a UNLESS BLOCK BELOW

ISSUE DATE

DELIVERY FOR FOB DESTINA-

TION UNLESS BLOCK IS

MARKED

11.

SEE SCHEDULE

12. DISCOUNT TERMS

THIS CONTRACT IS A

RATED ORDER UNDER

DPAS (15 CFR 700)

13a.

SERVICE-DISABLED

VETERAN-OWNED

SMALL BUSINESS

HUBZONE SMALL

BUSINESS

8(A)

US DOT MARITIME ADMINISTRATION

WOMEN-OWNED SMALL BUSINESS

(WOSB) ELIGIBLE UNDER THE WOMEN-OWNED

SMALL BUSINESS PROGRAM

EDWOSB

24.

AMOUNT

23.

UNIT PRICE

22.

UNIT

21.

QUANTITY

20.

SCHEDULE OF SUPPLIES/SERVICES

19.

ITEM NO.

The purpose of this Request for Quotation is for Potential Offeror to provide all labor and materials necessary to conduct all tests and inspections (2- 1/2 year, and 5 year requirements) of the Port and Starboard Boilers, Boiler Valves and Steam piping as required by USCG and ABS including, Valves Inspection - this is the removal of the bonnet then the inspection of the bonnet and the internal parts of the body and HYDROSTATIC TESTS of the boiler and Main steam piping. In addition to the above the

(Use Reverse and/or Attach Additional Sheets as Necessary)

HEREIN, IS ACCEPTED AS TO ITEMS:

XX

DATED

Monique Leake

. YOUR OFFER ON SOLICITATION (BLOCK 5),

INCLUDING ANY ADDITIONS OR CHANGES WHICH ARE SET FORTH

COPIES TO ISSUING OFFICE. CONTRACTOR AGREES TO FURNISH AND DELIVER

ARE

ARE

31c. DATE SIGNED

27b. CONTRACT/PURCHASE ORDER INCORPORATES BY REFERENCE FAR 52.212-4. FAR 52.212-5 IS ATTACHED. ADDENDA

31a. UNITED STATES OF AMERICA (SIGNATURE OF CONTRACTING OFFICER)

30c. DATE SIGNED 31b. NAME OF CONTRACTING OFFICER (Type or print)

ALL ITEMS SET FORTH OR OTHERWISE IDENTIFIED ABOVE AND ON ANY ADDITIONAL

SHEETS SUBJECT TO THE TERMS AND CONDITIONS SPECIFIED.

27a. SOLICITATION INCORPORATES BY REFERENCE FAR 52.212-1, 52.212-4. FAR 52.212-3 AND 52.212-5 ARE ATTACHED. ADDENDA

26. TOTAL AWARD AMOUNT (For Govt. Use Only)

OFFER

STANDARD FORM 1449 (REV. 2/2012)

Prescribed by GSA - FAR (48 CFR) 53.212

ARE NOT ATTACHED.

ARE NOT ATTACHED.

AUTHORIZED FOR LOCAL REPRODUCTION

PREVIOUS EDITION IS NOT USABLE

30b. NAME AND TITLE OF SIGNER (Type or print)

30a. SIGNATURE OF OFFEROR/CONTRACTOR

28. CONTRACTOR IS REQUIRED TO SIGN THIS DOCUMENT AND RETURN

25. ACCOUNTING AND APPROPRIATION DATA

29. AWARD OF CONTRACT:

REF.

32e. MAILING ADDRESS OF AUTHORIZED GOVERNMENT REPRESENTATIVE

32c. DATE 32b. SIGNATURE OF AUTHORIZED GOVERNMENT REPRESENTATIVE

ACCEPTED, AND CONFORMS TO THE CONTRACT, EXCEPT AS NOTED:

32a. QUANTITY IN COLUMN 21 HAS BEEN

RECEIVED INSPECTED

40. PAID BY39. S/R VOUCHER NUMBER38. S/R ACCOUNT NUMBER

37. CHECK NUMBER

FINALPARTIAL

36. PAYMENT

FINALPARTIAL

35. AMOUNT VERIFIED

CORRECT FOR

34. VOUCHER NUMBER33. SHIP NUMBER

COMPLETE

32g. E-MAIL OF AUTHORIZED GOVERNMENT REPRESENTATIVE

42d. TOTAL CONTAINERS42c. DATE REC'D (YY/MM/DD)

42b. RECEIVED AT (Location)

42a. RECEIVED BY (Print)

41c. DATE41b. SIGNATURE AND TITLE OF CERTIFYING OFFICER

41a. I CERTIFY THIS ACCOUNT IS CORRECT AND PROPER FOR PAYMENT

STANDARD FORM 1449 (REV. 2/2012) BACK

24.

AMOUNT

23.

UNIT PRICE

22.

UNIT

21.

QUANTITY

20.

SCHEDULE OF SUPPLIES/SERVICES

19.

ITEM NO.

contractor will be required to open the Furnace and other items for inspection to meet the requirements of the regulatory bodies onboard

Training Ship KENNEDY located at the

Massachusetts Maritime Academy, 101 Academy

Drive, Buzzards Bay, MA 02532, in accordance with the Statement of Work.

IT Related Pur: NO

Period of Performance: 05/20/2019 to 06/30/2019

00001 T.S. KENNEDY FY19 BOILER INSPECTIONS

Issued for Potential Offeror to provide all labor and materials necessary to conduct all tests and inspections (2- 1/2 year, and 5 year requirements) of the Port and Starboard Boilers, Boiler Valves and Steam piping as required by

USCG and ABS including, Valves Inspection - this is the removal of the bonnet then the inspection of the bonnet and the internal parts of the body and HYDROSTATIC TESTS of the boiler and Main steam piping. In addition to the above the contractor will be required to open the Furnace and other items for inspection to meet the requirements of the regulatory bodies onboard

Training Ship KENNEDY located at the

Massachusetts Maritime Academy, 101 Academy

Continued ...

32f. TELEPHONE NUMBER OF AUTHORIZED GOVERNMENT REPRESENTATIVE

32d. PRINTED NAME AND TITLE OF AUTHORIZED GOVERNMENT REPRESENTATIVE

71 2 of

ITEM NO. SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT

NAME OF OFFEROR OR CONTRACTOR

3 71

CONTINUATION SHEET

REFERENCE NO. OF DOCUMENT BEING CONTINUED PAGE OF

(A) (B) (C) (D) (E) (F)

6933A219Q000012

Drive, Buzzards Bay, MA 02532, in accordance with the Statement of Work.

In order for an invoice to be processed for payment, it must include your Federal ID Number, Purchase Order Number, and Invoice Number.

Without these numbers, your invoice will be returned and payment will be delayed.

NSN 7540-01-152-8067 OPTIONAL FORM 336 (4-86)

Sponsored by GSA

FAR (48 CFR) 53.110

DEPARTMENT OF TRANSPORTATION

STATEMENT OF WORK (SOW)

U.S. DOT - MARITIME ADMINISTRATION TRAINING SHIP “KENNEDY”

It is the intent of this Statement of Work for a Contractor to provide all labor and materials necessary to conduct all tests and inspections (2- 1/2 year, and 5 year requirements) of the Port and Starboard

Boiler Valves and steam piping as required by USCG and ABS including, Valves Inspection - this is the removal of the bonnet then the inspection of the bonnet and the internal parts of the body and

HYDROSTATIC TESTS of the boiler and Main steam piping. In addition to the above the contractor will be required to open the Furnace and other items for inspection to meet the requirements of the regulatory bodies.

3/12/2019

TRAINING SHIP KENNEDY

Table of Contents Table of Contents

ABSTRACT

LOCATION

NAMEPLATE

WORK DESCRIPTION

GENERAL PROVISIONS

ABBREVIATIONS/DEFINITIONS

EXPANDED DEFINITIONS

CONFLICTS - SPECIFICATIONS/DRAWINGS

INTENT AND GENERAL SPECIFICATION REQUIREMENTS

GENERAL VESSEL DESCRIPTION

DRAWING, CORRESPONDENCE, AND COMMUNICATION PROCEDURES

LAWS, CLASSIFICATION, RULES, REGULATIONS, STANDARDS, CERTIFICATES

PROGRESS MEETINGS AND PROGRESS REPORT

CONTRACT AND GUIDANCE DRAWINGS

VENDORS/SUBCONTRACTORS

ACCESS TO YARD/VESSEL/DOCUMENTS (IF APPLICABLE)

INSPECTIONS

PROSECUTION OF WORK

PROGRESS REVIEW MEETINGS

GUARANTEES

MATERIALS AND WORKMANSHIP

CONTRACTOR'S OBLIGATION

HULL PROTECTION

GENERAL INFORMATION

AVAILABILITY AND PERFORMANCE PERIOD

GENERAL REQUIREMENTS:

SAFETY AND SECURITY:

PARKING:

PORT & STBD BOILER FIRE SIDE INSPECTION (ABS/USCG)

1.1. Scope of Work:

1.2. References:

1.3. Work Description:

1.4. Performance Criteria/Deliverables:

1.5. Notes:

PORT & STBD BOILER WATER/STEAM SIDE INSPECTION (ABS/USCG)

2.1. Scope of Work:

2.2. References:

2.3. Work Description:

2.4. Performance Criteria/Deliverables:

2.5. Notes:

HYDROSTATIC TEST PORT & STBD BOILER DE-SUPERHEATERS (ABS/USCG

3.1. Scope of Work:

3.2. References:

3.3. Work Description:

3.5. Notes:

USCG/ABS BOILER AND MAIN STEAM PIPING HYDROSTATIC TESTING

4.3. Work Description:

4.4. Performance Criteria/Deliverables:

4.5. Notes:

BOILER MANHOLE AND HANDHOLE INSPECTION AND CLEANING:

5.1. Scope of Work:

5.3. Work Description:

5.4. Performance Criteria/Deliverables:

5.5. Notes:

BOILER MOUNTINGS (ABS/USCG)

6.1. Scope of Work:

6.3. Work Description:

6.4. Performance Criteria/Deliverables:

6.5. Notes:

PORT & STARBOARD BOILER SAFETY VALVES (ABS/USCG)

7.1. Scope of Work:

7.2. Work Description:

7.3. Performance Criteria/Deliverables:

7.4. References:

7.5. Notes:

BOILER HEADER HANDHOLE REPAIR: (OPTION ITEM)

8.1. Scope of Work:

8.2. Work Description:

8.3. References:

8.4. Notes:

FINAL BOILER HYDROSTATIC TESTING:

9.1. Scope of Work:

9.2. Work Description:

9.3. References:

9.4. Notes:

ENGINE ROOM CLEANING, TRASH, DEBRIS & HAZMAT DISPOSAL

10.1. Scope of Work:

10.2. Work Description:

10.3. References:

10.4. Notes:

SUPPLEMENTAL LABOR

11.1. Scope of Work:

11.2. Work Description:

11.3. References:

11.4. Notes:

SUPPLEMENTAL MATERIAL:

12.1. Scope of Work:

12.2. Work Description:

12.3. References:

12.4. Notes:

ABSTRACT

It is the intent of this Statement of Work for a Contractor to provide all labor and materials necessary to conduct all tests and inspections (2- 1/2 year, and 5 year requirements) of the Port and Starboard Boilers, Boiler Valves and Steam piping as required by USCG and ABS including, Valves Inspection - this is the removal of the bonnet then the inspection of the bonnet and the internal parts of the body and HYDROSTATIC TESTS of the boiler and Main steam piping. In addition to the above the contractor will be required to open the Furnace and other items for inspection to meet the requirements of the regulatory bodies.

The ship shall be available for work performance on or about 20 May 2019 with a completion date sufficient to return the ship back to full service no later than 30 June 2019.

Overhaul and repair of boiler safety valves shall be accomplished by a COR approved safety valve repair shop holding a current national Board Certificate of Authorization for use of the safety valve repair (VR) stamp or a current ASME Certificate of Authorization for use of the safety valve (V) stamp and certified for steam testing up through 4 1/2” safety valves according to the following references:

A. National Board Inspection Codes B. ASME Boiler and Pressure Vessel Codes C. 46 CFR / ABS requirements

Note: The CONTRACTOR shall possess a National Board “R” stamp. The boiler repair contractor must be able to demonstrate his ability to perform all contract requirements to the satisfaction of the owner by citing specific satisfactory past performances with specific references and points of contact.

The overhaul and repair of boiler safety valves shall be accomplished by a COR approved safety valve repair shop holding a current national Board Certificate of Authorization for use of the safety valve repair (VR) stamp or a current ASME Certificate of Authorization for use of the safety valve (V) stamp and certified for steam testing up through 4 1/2” safety valves according to the following references:

A. National Board Inspection Codes B. ASME Boiler and Pressure Vessel Codes C. 46 CFR / ABS requirements If any repairs are authorized and ordered the contractor shall write and submit to the COR for approval a Boiler Repair Plan according to USCG (NVIC 11-92), ABS and CFR requirements.

LOCATION

All work shall be performed between the hours of 07:30 to 16:00 Monday through Friday aboard the Training Ship Kennedy, located at the Massachusetts Maritime Academy, 101 Academy Drive, Buzzards Bay, MA 02532 or at the Contractors Facility as applicable.

NAMEPLATE

The boilers are a Foster –Wheeler marine “D” type, contract # 3-37-4599-4606 operating at 600 psi (MAWP is 700 psi). 850 deg. F superheat.

ID Number: Port-3.37.4605; Stbd.-3.37.4606 USCG Number: Port-13653; Stbd-13654

WORK DESCRIPTION

Contractor is to provide all labor and materials necessary to accomplish the following in accordance with all applicable U.S. Coast Guard regulations and American Bureau of Shipping (ABS) rules. The word “CHECKPOINT” below signifies that a call out of the COR and/or Chief Engineer is required.

GENERAL PROVISIONS

Note: This GENERAL section applies to all ITEMS within this SOW and therefore is Not Separately Priced. To the extent that efforts to comply with the requirements stated in this GENERAL section present a cost impact, the cost is to be allocated to the priced ITEMS

ABBREVIATIONS/DEFINITIONS

As used throughout this statement of work, the following terms and abbreviations shall have the meaning stated:

ABS American Bureau of Shipping

ANSI American National Standards Institute

ASME American Society of Mechanical Engineers

CFR Code of Federal Regulations substitute for (USCG Requirements)

CONTRACTOR Contractor (same as YARD or SHIPYARD if applicable)

CONTRACT Construction Contract between the Owner and the Contractor including these Specifications and the accompanying Contract Drawings. These Specifications are "senior" to Drawings in cases of potential conflict.

CRES Stainless steel (Grade should be specified)

COR Contracting Officer's Technical Representative is responsible for monitoring the contractor's progress in fulfilling the technical requirements specified in the contract. The COR ensures that all required documentation and data are submitted in accordance with the procurement deliverable schedule. Should the contractor fail to fulfill the contractual requirements, the COR must inform the contractor of such failure. The COR informs the contracting officer of any technical or contractual problems or delays. The COR maintains administration records, approves invoices and performs final inspection and acceptance of work performed under the contract. The COR is not authorized to make any commitments or obligations on behalf of the government. The COR may not grant the contractor permission to deviate from the requirements stated in the contract, nor direct the contractor to perform any work outside that stated in the contract.

DWG or DWGS Contract Drawing or Drawings

EOS Engineer's Operating Station

GF Government Furnished

GFE Government Furnished Equipment

LT Long Ton (2240 LBS) All weights in this Specification are expressed in LT or pounds

MARAD Maritime Administration, U.S. Department of Transportation

MAY This word, or the adjective "OPTIONAL", mean that an item is truly optional.

One vendor may choose to include the item because a particular marketplace requires it or because the vendor feels that it enhances the product while another vendor may omit the same item.

MUST This word, or the terms "REQUIRED" or "SHALL", mean that the definition is an absolute requirement of the specification.

MUST NOT This phrase, or the phrase "SHALL NOT", mean that the definition is an absolute prohibition of the specification.

NATIONAL BOARD The National Board of Boiler and Pressure Vessel Inspectors, 1055 Crupper Avenue Columbus, OH 43229 Ph.614.888.8320

OWNER U.S. Department of Transportation Maritime Administration West Building 1200 New Jersey Avenue, SE Washington, DC 20590

QA Quality Assurance

SEAL WELD Structure which is double continuously welded.

SHALL This word, or the terms "REQUIRED" or "MUST", mean that the definition is an absolute requirement of the specification.

SHOULD This word, or the adjective "RECOMMENDED", mean that there may exist valid reasons in particular circumstances to ignore a particular item, but the full implications must be understood and carefully weighed before choosing a different course.

SHOULD NOT This phrase, or the phrase "NOT RECOMMENDED" mean that there may exist valid reasons in particular circumstances when the particular behavior is acceptable or even useful, but the full implications should be understood and the case carefully weighed before implementing any behavior described with this label.

SPECIFICATION The specification is an explicit set of requirements to be satisfied by a material, product, or service.

STATEMENT OF WORK (SOW)

A statement of work (SOW) is a formal document that captures and defines the work activities, deliverables and timeline a Contractor will execute against in performance of specified work for the OWNER. In this document, the Specification is generally synonymous with the words statement of work (SOW)

USCG (CG) United States Coast Guard

VESSEL T/S Kennedy

YARD Contracting Shipyard as applicable (same as CONTRACTOR)

EXPANDED DEFINITIONS

GOVERNMENT FURNISHED

All equipment herein specified as GOVERNMENT FURNISHED (GF) or GOVERNMENT FURNISHED EQUIPMENT (GFE) is to be installed by the CONTRACTOR in such condition that it is completely serviceable under normal conditions of vessel operations. Such installations are to adhere to all applicable specifications of Regulatory Agencies and are to be to the satisfaction of the COR. This includes, but is not limited to, the following:

1. Time and materials for assembly.

2. Time and materials for positioning and proper securing

3. Time and materials for connections of piping, wiring, etc.

4. Time and materials for operational testing

All equipment, which is not herein, specified as either GOVERNMENT FURNISHED (GF) or EXISTING shall be provided and installed as detailed above by the CONTRACTOR (CONTRACTOR).

CONTRACTING OFFICER’S REPRESENTATIVE (COR)

Contracting Officer's Representative is responsible for monitoring the contractor's progress in fulfilling the technical requirements specified in the contract. The COR ensures that all required documentation and data are submitted in accordance with the procurement deliverable schedule. Should the contractor fail to fulfill the contractual requirements, the COR must inform the contractor of such failure. The COR informs the contracting officer of any technical or contractual problems or delays. The COR maintains administration records, approves invoices and performs final inspection and acceptance of work performed under the contract. The COR is not authorized to make any commitments or obligations on behalf of the government. The COR may not grant the contractor permission to deviate from the requirements stated in the contract, nor direct the contractor to perform any work outside that stated in the contract.

GOOD SHIPBUILDING PRACTICE

The term "good shipbuilding practice" means construction practices, which are in accordance with soundly engineered and approved processes. These processes are to meet the requirements contained within this document of SPECIFICATIONS. Construction and testing shall conform to regulatory agency and industry accepted standards so as to ensure that the vessel will meet the general and particular design requirements.

QUALITY ASSURANCE

Inspections by the COR are for verifying the Contractor’s Quality Assurance Program. COR inspections are not to be used as a substitute for in-process control of quality by the CONTRACTOR.

All repairs done because of this work are subject to final approval and acceptance by the COR, Vessel Manager, USCG and ABS. The COR and Chief Engineer will oversee the repair work, inspection, and reassembly. The COR has final say on all repair and acceptance actions. The Contractors welders shall possess a National Board “R” stamp. The boiler Welders must be able to demonstrate his ability to perform all contract requirements to the satisfaction of the owner by citing specific satisfactory past performances with specific references and points of contact.

Welding procedures shall be IAW OEM (Foster Wheeler) requirements and NAVSEA Repair and Overhaul Manual (S9221-C1-GTP-010) and approved prior to the commencement of any welding. All welders shall be ABS certified.

A copy of the welder’s certification and welder’s record shall be provided to the COR and regulatory authorities prior to the commencement of any welding. An ABS surveyor and the COR shall witness the fit-up prior to the commencement of any welding. NDT testing of all welding shall be conducted and witnessed by the COR and ABS surveyor.

Replace all flange gaskets in way of blanks and removals, and dress up gasket landings. Install new press-seal gaskets material on air casing doors. Replace all missing dogs, studs and nuts in way of removals. All new fasteners are to conform to the requirements of the regulatory bodies for the pressures and temperatures involved.

The test medium for hydrostatic tests shall be fresh or distilled water between 90 degrees Fahrenheit and 120 degrees Fahrenheit. Hydrostatic tests will be conducted at a pressure agreed to by the regulatory inspector. The contractor is responsible for heating the water for all hydrostatic testing to the proper temperature range listed above for all testing.

Where called for in these specifications or as required by the regulatory inspector all NDT services (PT or MT) shall be accomplished by qualified NDT specialists.

The contractor shall provide a repair plan and a shop traveler listing all inspection points required by the contractors Quality Assurance manual and the contractor shall coordinate and adhere to all inspection points as required by Regulatory Bodies. This is to include but not be limited to, fit up, root and final weld inspection. This also includes required NDT and Hydrostatic testing. All inspections and checkpoints shall be called out at least one day in advance.

All materials used and installed shall meet material requirements and certifications of ABS/USCG and the OEM.

Provide copies of all material certifications to the regulatory authorities, the COR and the Chief Engineer. The contractor is cautioned that some refractory materials may contain asbestos or exhibit similar or the same properties as asbestos or materials containing asbestos. The contractor shall include in his bid proposal the cost of handling and disposing of these materials. There will be no allowance for handling or disposing of asbestos or asbestos containing materials as a result of the work specified in this statement of work.

Material Substitution: Boiler refractory and other materials are subject to improvement and other changes in the industry. The boiler technical manual contains information on the type and use of materials for one boiler. Many of these materials contain harmful materials (asbestos) that have been replaced by other improved more reliable and less harmful materials (non-asbestos). The contractor shall employ best practice principles. If a material listed in the technical manual has been replaced by a substitute, less harmful material that has wide industry acceptance he shall note these differences in his proposal. All material substitutions shall receive prior approval by the COR.

The contractor is responsible for determining the correct quantities of required materials.

SOLE SOURCE/BID SUBSTITUTIONS

It is not necessary to quote all material and equipment as "sole source" unless expressly stated in these Specifications. The CONTRACTOR will be permitted to submit bids containing substitutions as long as such substitutions are clearly stated and detailed. Any bid substitution must be equal to the specified model, must be sufficiently documented to prove equality, and must meet the performance requirements of the vessel.

The CONTRACTOR is responsible for all additional costs associated with proposed substitutions including, but not limited to, required engineering expenses. In this regard, the specifications herein are guidelines for minimum performance requirements. If those specifications are not offered by a particular manufacturer, product, or model, the CONTRACTOR will be expected to include a separate list of all discrepancies. Substituted manufacturers, products, or models will not be considered unless they have been demonstrated to be equal to or exceeding the quality, durability and design and the minimum performance functions of the specified equipment.

Any proposed substitution must conform substantially to the specified requirements for the machinery and/or equipment.

CONFLICTS - SPECIFICATIONS/DRAWINGS

Where Specifications and Drawings are not in agreement, it is the responsibility of the CONTRACTOR to notify the COR in writing that such a disagreement does exist and request resolution of same. Generally, the Specifications are to be considered senior to the Contract Drawings; however, there may be instances where, by mutual agreement, this priority may be reversed. Written notification, therefore, is essential and required.

INTENT AND GENERAL SPECIFICATION REQUIREMENTS

GENERAL

The primary purpose of this Statement of Work (SOW) is to accomplish the following:

It is the intent of this Statement of Work for a Contractor to provide all labor and materials necessary to conduct all tests and inspections (2- 1/2 year and 5 year requirements) of the Port and Starboard Boilers, mountings and steam piping as required by USCG and ABS. Additionally, for the contractor to perform all other work as indicated in this statement of work.

A copy of the Boiler Manufacturers Technical manual will be made available to the successful contractor at Contract Award. That technical manual and any supplemental drawings or manuals made available to the contractor shall be returned to the Chief Engineer of the T/S Kennedy at completion of all work and prior to final invoicing in as good condition as originally provided.

General Arrangement Main Section FW # 1483 – 635 – 2 Rev Q Boiler General Arrangement Auxiliary Sections FW # 1483 – 635 – 3 Rev N Boiler General Arrangement Outside Elevations FW # 1483 – 635 – 4 Rev U Seating Arrangement FW # 1483 – 635 – 6 Rev H Boiler Arrangement of Brickwork and Field Insulation Rear Wall FW # 1483 – 635 – 7 Rev Q Boiler Arrangement of Brickwork and Field Insulation Front Wall FW # 1483 – 635 – 8 Rev M List of Valves and Fittings Per Ship For Main Boiler FW # 1483 – 635 – 9 Rev H List of Spares and Tools Per Ship For Main Boiler FW # 1483 – 635 – 10 Rev N Arrangement of Fittings on Front Head FW # 1483 – 635 – 14 Rev E Arrangement of Upper Drum Internals and Internal Attachments FW # 1483 – 635 – 20 Rev H Piping Arrangement FW # 1483 – 635 – 40 Rev H Elevation of Front Wall and Front Casing FW # 1483 -635-2-D

FW # 1483 -635-8 (23642 – 4)

Due to changes in design, material and equipment replacements and upgrades and the age of the ship, the owner makes no claim as to the accuracy accepts no responsibility for the content of the above listed drawings. The contractor must assess the value of the attached drawings and determine if the drawings provided are accurate and a true reflection of the equipment, materials and configuration and adjust his proposed bid as appropriate.

ERRORS/OMISSIONS

In the event that there are found to be errors or omissions in these Specifications or in the accompanying Drawings that would have an adverse effect upon the completion of this contract and/or delivery to the OWNER of a product that is complete, functional, and seaworthy, the CONTRACTOR shall call attention to such errors or omissions in his bid package.

Minor design errors or omissions shall be properly addressed by the CONTRACTOR in the normal course of the contract performance. Major design errors or omissions shall be resolved by Condition Found Reports and Delivery Orders.

SPECIFICATIONS IN EXCESS

Although the Drawings & Specifications contemplate a project, which will be completed in accordance with the requirements of the several regulatory bodies referred to herein, in certain respects the Statement of Work (SOW) may be in excess of such requirements and must not be changed except on written approval of the COR.

If the CONTRACTOR is of the opinion that any aspect of the Specifications is so stringent, that his Company is unwilling or incapable of completing the Project within those parameters; it is the Contractor’s obligation to provide written notification of such a conflict to the Contracting Officer in his bid package. If such notification is not included with the bid package, it is held that the CONTRACTOR agrees with and will complete the project in compliance with the specifications as set forth.

MANUFACTURER'S REPS

Whether or not it is specifically stated in these Specifications, when it is required by the equipment manufacturer or by the specialized technical nature of the installation, and/or when work is outside the normal scope of the CONTRACTOR work force, the CONTRACTOR is to provide the services of Manufacturers' Reps for such assistance and expertise as is required for the development of the design for installation, on-line testing, calibration, adjustments, etc. of CONTRACTOR Furnished and GF equipment.

CERTIFICATION/DOCUMENTATION

The CONTRACTOR shall, in a timely manner, provide the COR with information and certifications as may be required for the re-documentation and re-certification of the vessel.

The latest amendments to all laws, regulations, rules and conventions, which are in force at the time of Bid Closing, are to be considered as part of the CONTRACT. Any amendment to such requirements or any new laws, regulations, rules or conventions that come into force after Bid Closing, shall be treated as a change to the CONTRACT if not otherwise covered by these Specifications and Drawings.

GENERAL VESSEL DESCRIPTION

The TS Kennedy is a U.S. Government owned “Public Nautical School Ship” provided to the Massachusetts Maritime Academy for the purpose of training young men and women for a career in the U.S. Maritime Industry.

Name/ KENNEDY Primary VIN/ 509652 Call/ KVMU Flag/ US

Alt VIN's Type 509652 Official Number (U.S.)

6621662 IMO Number 6704200 ABS Number 1069 Hull Number 338919000 MMSI Number

11270 GMDSS

a. Length overall 536 ft-11 in

b. Breadth, molded 76 ft 0 in

c. Depth, molded 42 ft-6 in

d. Full Load Draft 28 ft-6 in

e. Propulsion Plant Steam Geared Turbines

f. Propulsion Rated BHP, Normal 12,500

g. Propulsion Rated BHP, Maximum 15,500

h. Fuel Consumption, Max Power 594 Bbl/Day

i. Fuel Consumption, Normal Power 490 Bbl/Day

j. Fuel Consumption, In Port 40 Bbl/Day

k. Trial Speed, Normal HP @ 29’0” Draft 20 Kts

l. Cruising Radius @ 20 Kts 10,000 N. M.

m. Light Ship Weight: 12,891.54 LT

n. With fixed ballast 12,891.54 LT

o. Without fixed ballast 8,540.29 LT

p. U.S. Gross Tonnage 13,886 LT

q. U.S. Net Tonnage 4,165 LT

r. Displacement, Full Load 18,550.49 LT

s. Deadweight 1,431 LT

t. Classification ABS/USCG (Subchapter R) IMO &

SOLAS

u. Class notation Unrestricted service, A1 E, AMS, and applicable Passenger Vessel Rules

v. Fuel Oil Storage Capacity, 98% Full 11793.95 Bbls

w. Fuel Oil Settling Capacity, 98% Full 1472.72 Bbls

x. Diesel Oil – Emergency Generator Tank 896 Gallons

y. Fresh Water, 100% Full 31731 Gallons

z. Distilled Water, 100% Full 5730 Gallons

aa. Reserve Feed Water 38896 Gallons

bb. Lube Oil – Gravity, 100% 1234 Gallons

cc. Lube Oil – Storage, 100% 1314 Gallons

dd. SW Clean Ballast, 100% Full 998.36 Tons

ee. Permanent Fixed Ballast 3546 LT

ff. Liquid Mud Fixed Ballast, 100% Full 873.3 LT

gg. Heavy Fuel Oil (for Aux Diesel Gen) 4036 Gallons

hh. Diesel Oil (for Aux Diesel Gen) 971 Gallons

ii. Clean Lube Oil (for Aux Diesel Gen) 207 Gallons

jj. Sludge/Dirty Oil (for Aux Diesel Gen) 412 Gallons

DRAWING, CORRESPONDENCE, AND COMMUNICATION PROCEDURES

The CONTRACTOR shall provide the COR with a copy of all correspondence relating to this Boiler Survey, which the CONTRACTOR has with Regulatory Bodies, in particular, the ABS or USCG (MSC) Washington and the Local

OCMI.

The CONTRACTOR shall invite the COR to be present during all discussions relating to this design study, which he may have with the Representatives of Regulatory Bodies, in particular, with the Local ABS representative, OCMI or representatives of those offices.

These documents and discussions may include, but are not limited to, the design, construction of modules, ripouts, and relocations, installation of equipment and machinery, testing, sea trials, delivery, and operation of the vessel.

Note: The CONTRACTOR shall possess a National Board “R” stamp. The boiler repair contractor must be able to demonstrate his ability to perform all contract requirements to the satisfaction of the owner by citing specific satisfactory past performances with specific references and points of contact.

If any repairs are authorized and ordered the contractor shall write and submit to the COR for approval a Boiler Repair Plan according to USCG (NVIC 11-92), ABS and CFR requirements.

LAWS, CLASSIFICATION, RULES, REGULATIONS, STANDARDS, CERTIFICATES

COMPLIANCE

The vessel, as delivered, shall comply with the requirements of relevant State and Federal Regulatory Agencies.

These shall include:

• USCG: 46 CFR Subchapter “R” PART 167—PUBLIC NAUTICAL SCHOOL SHIPS.

• USPHS: Publication No.393, "Handbook on Sanitation of Vessel Construction"

• USCG: "International Rules of the Road"

• Institute of Electrical & Electronics Engineers Standards #45

• Federal Communications Commission

• Classification: ABS/USCG (Subchapter R) IMO & SOLAS

• Class notation: Unrestricted service, A1 E, AMS, and applicable Passenger Vessel

• SOLAS Passenger Ship

• Current MARPOL requirements

• National Board

DOCUMENTATION

All necessary certifications and/or documents covering the approval of and indicating compliance with subject regulations shall be obtained by the CONTRACTOR and supplied to the OWNER.

SUBSEQUENT REGULATORY CHANGES

IF: CONTRACT changes are required by modifications or additions to the Laws or Regulations of the

Commonwealth of Massachusetts, the United States, the Regulatory Agencies listed above, or any governmental body or board thereafter organized or created;

AND: Such changes require an increase or decrease in the cost of the project, and occur within a period of 30 days following the Bid Opening;

THEN: It is agreed by the CONTRACTOR and OWNER to re-negotiate the CONTRACT PRICE and/or DELIVERY DATE in light of such changes.

PROGRESS MEETINGS AND PROGRESS REPORT

A weekly progress meeting shall be attended by the Contractor, COR and the ship’s Captain/Chief Engineer/Chief Mate to discuss individual ITEM and Delivery Order progress. A Progress Report shall be delivered to the COR one day prior to the progress meeting. This report shall list each contract line item and Delivery Order, their awarded dollar value, the Contractor’s estimate of their percent completion, and the resulting earned value (which will be the awarded amount x the percent completion). This Progress Report shall be examined by the COR along with the Contractor’s Production Chart. A percent completion shall be negotiated and the report signed for by both parties. This document shall be the ONLY document requiring signature of the COR. In order to avoid conflicting and/or erroneous information, NO OTHER document delivered to the COR (such as a condition report) which makes a statement regarding ITEM and/or Delivery Order progress and/or percent completion shall be signed as being agreed to by the COR.

CONTRACT AND GUIDANCE DRAWINGS

GENERAL

The Contractor shall submit DWGS, permits or other correspondence required by regulation for review and approval. Submittals will commence upon signing a Contract with the successful bidder. The Contractor is tasked to keep the Owner and the operator apprised of the status of such submittals.

EXISTING VESSEL INFORMATIONAL DRAWINGS

Existing vessel informational drawings are available from the Chief Engineer, and should be requested in writing if required; it should be understood that the vessel has been in service for a number of years and had a number of conversions bidders should be cautioned as the accuracy of the existing vessel drawings cannot be verified, bidders should be specific about what information they are seeking from the existing drawings. Requested drawings will be forward to all interested bidders. Drawings will be provided in electronic format when available.

The OWNER does not warrant the accuracy of these plans and requires the CONTRACTOR to verify by physical ship check any and all of the existing plans prior to submitting their bid.

INTERFERENCES/ACCESS

The elimination of all equipment interferences; and the location or relocation of machinery, pumps, piping, wiring, ductwork and misc. equipment so that proper access for operation and maintenance can be readily achieved is the CONTRACTOR responsibility. It is essential that the CONTRACTOR is aware of his obligation in this regard.

The CONTRACTOR is responsible to see that ALL INSTALLATIONS are arranged, constructed, and/or relocated in "good shipbuilding practice" and that they adhere to the requirements of the CFR. The CONTRACTOR and the COR are mutually responsible for the maintenance of ongoing communications, inspections, and approvals as construction progresses.

VENDORS/SUBCONTRACTORS

ASBESTOS SUBCONTRACTOR

The CONTRACTOR shall, as part of this Contract, engage the services of a certified asbestos subcontractor (unless the CONTRACTOR has in-house capability) to remove and dispose of properly all asbestos removed or disturbed for the performance of this contract.

Note: The OWNER hereby informs the CONTRACTOR that the existing vessel does contain asbestos and that the CONTRACTOR is specifically required to provide certification that the CONTRACTOR is a certified asbestos abatement contractor or that the CONTRACTOR has engaged a certified asbestos abatement subcontractor.

VENDOR LISTING

The CONTRACTOR shall provide the COR with a listing of major Vendors and Subcontractors being employed on the contract. The list shall include name; address; telephone and fax numbers; e-mail address; purchase order or contract number; and an equipment or service description. This list will be for the purpose of enabling the OWNER to effectively communicate with vendors and subcontractors working on the job and to give a baseline for the entry of the vessel as converted into the OWNER electronic contact system.

An initial Vendor/Contractor List shall be provided not more than 10 days after contract signing and shall be updated, as required, every 10 days thereafter over the course of the contract. At the OWNER request, the CONTRACTOR will make arrangements for the OWNER (at the OWNER expense) to visit the Vendor’s or Subcontractor’s facility for the purpose of quality assurance and/or testing.

ACCESS TO YARD/VESSEL/DOCUMENTS (IF APPLICABLE)

ACCESS TO YARD/VESSEL

The Government Representatives (COR) shall be afforded access to the CONTRACTOR Shipyard, the COR’s offices, and the vessel 24 hours a day for the duration of the Contract and for a reasonable time after delivery or until such time as the vessel departs the CONTRACTOR facility for her home port (if applicable) .

ACCESS TO DOCUMENTS

The OWNER and/or COR shall have ready access during normal working hours to all documentation concerning the vessel including but not necessarily limited to: Drawings; Specifications; Technical Information; Engineering Calculations; Schedules; Test & Inspection Reports; Relevant Subcontractor Documents; Regulatory Body Reports;

Approvals; Recommendations; and the Contractor’s Detailed Contract Estimate.

INSPECTIONS

GENERAL

All materials and workmanship shall be subject to inspection by the COR, ABS, the USCG and other regulatory bodies having jurisdiction. All inspection and observation of tests by the COR will be performed in such a manner as not to unnecessarily delay the contract work.

The COR shall promptly approve all work and material conforming to the requirements of this Specification and shall promptly reject all work and materials, which do not conform. Such rejected work or material shall be satisfactorily corrected.

SCHEDULING & ATTENDANCE

The CONTRACTOR is responsible for scheduling and presenting all completed work for Acceptance Inspections and for giving written ADEQUATE NOTICE of 24 HOURS to the COR and other required inspection agencies that such work is complete, has been passed by the CONTRACTOR QA, and is ready for such inspection. Inspections shall, when possible, be scheduled and accomplished during normal workdays on the CONTRACTOR day shift.

The COR will make every effort to maintain communications with the parties involved and to report to the inspection site per agreed schedule. If the COR is unable to keep the schedule, he shall notify the CONTRACTOR as soon as possible and reschedule for a mutually agreeable time. Failure of the COR to attend an inspection does not constitute an acceptance of the work. Inspections by ABS, the Coast Guard or other agency do not eliminate these requirements for inspection and acceptance by the COR.

PREPARATIONS

Work presented for inspection shall be complete in all respects, clean, free of debris, scrap, lines, welding wire ends and all temporary gear. Reasonable accommodations shall have been made for access, lighting, and fresh air supply in advance of the inspection party.

COVERINGS

Prior to the application/installation of paint, deck covering, insulation, sheathing, joiner work, ceilings, etc., all structure and weld that is to be covered will be given final inspection and will be signed off on by the COR. It must be clearly understood by the CONTRACTOR that the COR has the right and option to require removal of any or all coverings for inspection in areas that have not been previously inspected and passed. This requirement makes it essential that weekend and night shift foremen, for both CONTRACTOR and Subcontractors, be in close communication with the QA Department and Project Manager.

RE-INSPECTIONS

Any welding, burning, heat shrinking, etc. which is performed as rework, repair, or on change orders after an inspection has been completed, may require (at the COR's option) the removal of any or all coverings for re-inspection of plate, welds, etc. This requirement will further emphasize the necessity of a formal QA Inspection process and the necessity for close communications between CONTRACTOR and COR. An initial inspection in no way negates the requirement for re-inspection if an area is reworked in any manner.

COMPARTMENT COMPLETIONS

Living spaces, workspaces and control/machinery spaces shall be inspected and certified complete by the COR and the CONTRACTOR representative. A compartment shall not be considered accepted until the inspection is complete, deficiencies are corrected, and the COR and CONTRACTOR have signed off on the space. At this time, so far as is possible, the compartment shall be secured and no further work shall be conducted within the space unless approved by the mutual consent of the COR and CONTRACTOR.

The intent of the foregoing paragraph is to guarantee that the OWNER will receive, at delivery, a fully operational vessel which is immediately capable of entering service. Any pre-existing deficiencies not covered in these Specifications or Drawings will be subject to correction at the OWNER expense.

PROSECUTION OF WORK

STARTING DATE FOR PROJECTS

The Notification of Award will stipulate the date on which it is expected the Contractor will begin contract work and from which date contract time will be charged. No work shall begin on the project until the contract has been fully executed.

SCHEDULE REQUIREMENTS

The COR will independently review the initial schedule, and then meet with the Contractor for a joint review and make necessary corrections and adjustments. These specifications require this meeting take place within 10 calendar days of the contract award. After this meeting, but within 10 calendar days, the Contractor shall make the necessary changes, and then resubmit the schedule to the COR. If necessary, this process shall be repeated.

The schedule shall show contract milestones, intermediate contract completion dates, and the contract completion date. The schedule shall show the Contractor’s scheduled completion date and the substantial completion date when applicable.

Should the prosecution of the work be discontinued or changed for any reason, these specifications require the Contractor to notify the COR at least two days in advance of changing or resuming operations. Through the life of the project, the COR should verify that activities, durations, start and finish dates, etc. shown on the schedule represent the actual status of work.

The COR may request in writing a supplemental schedule if the actual prosecution of work differs significantly from that represented on the schedule. The Contractor must provide the requested supplemental schedule within 3 calendar days of the request and at no cost to the Government.

Jobsite progress meetings shall be held weekly or as specified for the purpose of updating the schedule.

Progress will be reviewed to verify actual start and finish dates of completed activities, remaining duration and percent complete of uncompleted activities, and any proposed revisions to the schedule. It is the Contractor's responsibility to provide the COR with the status of activities at the progress meetings and prepare schedule updates based on this information once it has been verified and agreed upon. A written narrative describing the schedule status, the critical path and any revisions to the schedule shall be included with the updated schedule.

The updated schedule will be resubmitted should it not contain the agreed upon information.

The COR must have a schedule that accurately represents the prosecution of work and activities at all times. A current schedule is essential for evaluating requests for adjustments and determining how delays, extra work, interruptions, suspensions, etc. will impact the contract completion date or the Contractor’s scheduled completion date. These specifications allow the COR to withhold progress payments if the Contractor fails to provide the schedules and updates as required.

PROGRESS REVIEW MEETINGS

The CONTRACTOR and COR shall hold progress review meetings every (1) week to be held at the CONTRACTOR facility or such other location as approved by both parties beginning (1) week after the agreed start date. The purpose of the meetings is to discuss, report, and resolve problems relative to progress, anticipated delays, cost experience in relation to budget and projected end costs, staffing, schedules, receipt of GFE (if any), CONTRACTOR furnished material, production problems (including Subcontractor problems), and other related matters.

GUARANTEES

All guarantees or warrantees shall begin at the completion of final acceptance the completed work detailed in the specification by the COR.

MATERIALS AND WORKMANSHIP

MATERIAL GENERAL

All material unless otherwise specified herein, shall be of commercial quality; suitable for marine environment;

and shall conform to ASTM, Federal, Military, SAE, ABS, and USCG (CFR) requirements. This material shall be so designated on Bills of Material and on Construction Drawings. All materials shall be free from imperfections of manufacture and from defects, which adversely affect appearance or serviceability.

FASTENERS

All fasteners removed from the valves shall be replaced with new B16 studs/bolts and grade 4 nuts. All fasteners shall be marked in accordance with ASME standard 193 indicating heat treatment and manufacturer’s symbol. Cutting of threaded rod stock and stamping by the Contractor shall not be permitted regardless of the heat treatment of the stock, i.e., all studs/bolts shall be delivered stamped from the factory and at the correct length (the contractor will be required to provide the COR appropriate documentation as to the pedigree of the materials used). Fastener markings shall be installed such that they shall be visible while looking down upon the valve. Fasteners shall be installed using a liberal coating of high temperature anti-seize compound. All used fasteners shall be turned over to the COR prior to any re-assembly to ensure that they will not be inadvertently re-used.

WORKMANSHIP GENERAL

All workmanship shall be first-class in all respects. All material, machinery, equipment, pieces and/or parts specified herein and installed in the converted vessel shall be suitable for the marine service intended.

MATERIAL MILITARY SPECS

Where Military or Federal Specifications are referred to herein, they are referenced solely to indicate the degree of quality of material required. The furnishing of material or items in strict compliance with the detailed requirements of these Military/Federal Specs is intended unless agreed upon in writing with the COR/Contracting officer’s concurrence.

STORAGE/PROTECTION

All material and equipment intended for the vessel in any form, whether CONTRACTOR or GF, shall be adequately stored and protected from the elements and shall be given appropriate security by the CONTRACTOR. Due consideration shall be given to the nature of particular equipment or material with storage and security mutually agreed upon by COR and CONTRACTOR. Inside storage shall be required for all equipment and material that will be located on the interior of the vessel.

The CONTRACTOR shall be responsible during construction and prior to vessel delivery for the protection of all items installed with finished surfaces such as joiner panels, door frames, deck coverings, joiner ceilings, countertops, furniture, etc.

CONTRACTOR'S OBLIGATION

The CONTRACTOR is to provide all plant infrastructure, labor, and transportation for employees, supplies as required, fuel for vehicles and machinery, water, power, lighting, air, steam, crane and forklift services, CONTRACTOR communications required to perform the ITEMS listed.

HULL PROTECTION

WELDING

Rigid control of welding and grounding shall be maintained for the protection of hull and hull appendages. Care shall be taken that the welding polarity and ground connections of welding machines used on this vessel, other vessels in the immediate vicinity, or on the dock to which the vessel is moored shall be such as not to damage any parts of the vessel. The CONTRACTOR shall adequately protect, in all respects, the underwater part of the hull prior to delivery.

GENERAL INFORMATION

Note: This GENERAL section applies to all ITEMS within this SOW and therefore is Not Separately Priced. To the extent that efforts to comply with the requirements stated in this GENERAL section present a cost impact, the cost is to be allocated to the priced ITEMS

DRAWING REFERENCES AND SITE VISIT

The following Drawings are included with this…