49415 SPEC.pdf

USCG ANT PANAMA CITY 49415 (BUSL 49)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2025

Developed By: Lauren M Hughes

(REV-0, 05 November 2024)

USCG 49415 (BUSL-49) DRYDOCK AVAILABILITY FY2025

ii (REV-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................. xi Consolidated List of Critical Inspection Items ........................................................................................... xiv Principal Characteristics .............................................................................................................................. xv General Requirements WORK ITEM 1: General Welding, Provide WORK ITEM 2: Ultrasonic Testing (UT) (250) Shots, Perform WORK ITEM 3: Hull Plating, U/W Body, Inspect WORK ITEM 4: Rub Rail, And Dunnage System, Remove, and Replace WORK ITEM 5: Bilges, Preserve WORK ITEM 6: Bilges, Inspect WORK ITEM 7: U/W Body, Preserve, 100 percent WORK ITEM 8: Hull Plating Freeboard, Preserve, 100 Percent WORK ITEM 9: Appendages, U/W, Leak Test WORK ITEM 10: General Piping, Renew WORK ITEM 11: Voids, Non-Accessible, Leak Test WORK ITEM 12: Tanks, MP Fuel Service, Clean and Inspect WORK ITEM 13: Tanks, Potable Water, Clean and Inspect WORK ITEM 14: Accessible Voids, Inspect WORK ITEM 15: Water-Tight Closures, Inspect WORK ITEM 16: Mast, Inspect WORK ITEM 17: Main Mast, Preserve, 100 Percent WORK ITEM 18: Main Diesel Engine(s), Align WORK ITEM 19: Propeller Shafts, Remove, Renew, And Install WORK ITEM 20: Propeller Shaft Seal(s), Renew WORK ITEM 21: Propellers, Remove, Inspect and Install WORK ITEM 22: Emergency Inflatable Shaft Seal, Test WORK ITEM 23: Line Cutters, Install WORK ITEM 24: Water Lubricated Shaft Bearings, Renew WORK ITEM 25: Stern Tube Interior Surfaces, Preserve, 100 Percent WORK ITEM 26: Sea Strainer, Inspect WORK ITEM 27: Keel Coolers, Clean, Inspect and Hydro WORK ITEM 28: Exhaust Piping, Clean and Inspect WORK ITEM 29: Fuel Root Valves, Renew WORK ITEM 30: Electrical Isolation, Perform WORK ITEM 31: Standard Hoses, Renew WORK ITEM 32: Non-Standard Hoses, Renew WORK ITEM 33: Machinery Exhaust Fan(s) & Ducting, Clean and Inspect WORK ITEM 34: Auxiliary Sea Valves, Renew WORK ITEM 35: Sea Valves, Renew WORK ITEM 36: Diesel Tanks, Refuel WORK ITEM 37: Compressed Air Receivers and System Valves, All, Clean, Inspect, Hydro and Lift . 132 WORK ITEM 38: Hydraulic Steering Oil Tank, Clean and Inspect WORK ITEM 39: Steering System, Inspect WORK ITEM 40: Rudder Assembly, Remove, Renew and Reinstall WORK ITEM 41: Rudder Bearing(s), Renew WORK ITEM 42: Annual Buoy Handling System Maintenance, Perform iii (REV-0)

WORK ITEM 43: Cargo Handling Fittings, Inspect WORK ITEM 44: Quadrennial Buoy Handling System Maintenance, Perform WORK ITEM 45: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 46: Sewage Holding Tanks, Clean and Inspect WORK ITEM 47: Deck Fittings, Inspect WORK ITEM 48: Deck (Foredeck), Preserve 100% WORK ITEM 49: Hull Identification Markings, Apply WORK ITEM 50: Lazarette, Preserve (100%) WORK ITEM 51: Decks – Exterior (Buoy), Preserve 100 Percent WORK ITEM 52: A-Frame, Preserve 100 Percent WORK ITEM 53: Superstructure, Preserve 100 Percent WORK ITEM 54: Cathodic Protection / Zincs, Renew WORK ITEM 55: Interior Hull Insulation, Renew WORK ITEM 56: Marine Chemist Services, Provide WORK ITEM 57: Drydock WORK ITEM 58: Temporary Services, Provide WORK ITEM 59: Sea Trial Performance, Support, Provide WORK ITEM 60: Anchor Chain Hawse Pipe, Preserve WORK ITEM 61: Auxiliary Raw Water Piping, Clean and Inspect iv (REV-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE: All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (REV-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 45 RB-M 180-256, Rev A, Foundations Cooling System

Coast Guard Drawing 45 RB-M 256-002, Rev A, Cooling System Propulsion

Coast Guard Drawing 45 RB-M 631-001, Rev F, Painting Schedule

Coast Guard Drawing 49 BUSL 320-002, Rev T, Electric One Line Diagram

Coast Guard Drawing 49 BUSL 512-001, Rev D, HVAC System Arrangement & Details

Coast Guard Drawing 49A BUSL 541-001, Rev A, Fuel Oil and Floc System

Coast Guard Drawing 49A BUSL 071-050, Rev B, Weather Tight Doors

Coast Guard Drawing 49A BUSL 071-050, Rev B, Weather Tight Doors

Coast Guard Drawing 49A BUSL 085-002, Rev A, Hull Lines & Offsets

Coast Guard Drawing 49A BUSL 085-003, Rev A, Docking Plan

Coast Guard Drawing 49A BUSL 085-003, Rev A, Docking Plan

Coast Guard Drawing 49A BUSL 111-001, Rev E, Shell Expansion & Longitudinal Framing

Coast Guard Drawing 49A BUSL 111-001, Rev E, Shell Expansion and Longitudinal Framing

Coast Guard Drawing 49A BUSL 114-003, Rev F, Chain Guard/Rub Rails

Coast Guard Drawing 49A BUSL 114-004, Rev G, Skeg & Shaft Tube Arrangement & Details

Coast Guard Drawing 49A BUSL 114-004, Rev G, Skeg and Shaft Tube Arrangement and Details

Coast Guard Drawing 49A BUSL 120-002, Rev D, Watertight Bulkheads

Coast Guard Drawing 49A BUSL 150-002, Rev C, Deckhouse Construction and Details

Coast Guard Drawing 49A BUSL 171-002, Rev D, Mast Construction & Details

Coast Guard Drawing 49A BUSL 171-002, Rev G, Mast Construction & Details

Coast Guard Drawing 49A BUSL 171-002, Rev G, Mast Construction and Details

Coast Guard Drawing 49A BUSL 200-002, Rev A, Machinery Arrangement

Coast Guard Drawing 49A BUSL 233-051, Rev -, Double Stem Keel Cooler

Coast Guard Drawing 49A BUSL 233-051, Rev -, Double Stem Keel Coolers

Coast Guard Drawing 49A BUSL 243-001, Rev G, Propulsion Shafting & Bearing Arrangement

Coast Guard Drawing 49A BUSL 243-001, Rev G, Propulsion Shafting and Bearing Arrangement

Coast Guard Drawing 49A BUSL 243-001, Rev G, Propulsion Shafting and Bearing Arrangement

Coast Guard Drawing 49A BUSL 243-002, Rev -, Propulsion Shaft Modifications

Coast Guard Drawing 49A BUSL 243-050, Rev -, 7 1/2-inch Split Coupling vi (REV-0)

Coast Guard Drawing 49A BUSL 256-001, Rev F, Propulsion and Engine Seawater and Jacket Water

Cooling System

Coast Guard Drawing 49A BUSL 256-001, Rev F, Propulsion and Generator Engine Sea Water and

Jacket Water Cooling System

Coast Guard Drawing 49A BUSL 256-001, Rev F, Propulsion and Generator Engine Sea Water and

Jacket Water Cooling Systems

Coast Guard Drawing 49A BUSL 256-002, Rev -, Port Engine Jacket Water Cooling Sys Modification

Assembly and Detail

Coast Guard Drawing 49A BUSL 259-001, Rev C, Propulsion and Generator Engine Exhaust Systems

Arrangement and Details

Coast Guard Drawing 49A BUSL 310-001, Rev C, 24 VDC Power Generation & Distribution

Coast Guard Drawing 49A BUSL 310-003, Rev F, 120 VAC Power Generation & Distribution

Coast Guard Drawing 49A BUSL 401-001, Rev L, Nav Light ANT Arrangement, Plan View and Antenna

Chart

Coast Guard Drawing 49A BUSL 422-001, Rev D, Search Light Elementary Wiring Diagram

Coast Guard Drawing 49A BUSL 502-051, Rev -, 1 ½-inch End Model Keel Coolers

Coast Guard Drawing 49A BUSL 502-051, Rev -, 1-1/2-inch End Model Keel Cooler

Coast Guard Drawing 49A BUSL 512-001, Rev D, HVAC System Details

Coast Guard Drawing 49A BUSL 512-002, Rev B, HVAC Sea Water Cooling System

Coast Guard Drawing 49A BUSL 512-002, Rev B, HVAC Seawater Cooling System

Coast Guard Drawing 49A BUSL 512-002, Rev B, HVAC Seawater Cooling

Coast Guard Drawing 49A BUSL 512-003, Rev -, HVAC System Diagram

Coast Guard Drawing 49A BUSL 523-001, Rev C, Deck Washdown System

Coast Guard Drawing 49A BUSL 529-001, Rev D, Bilge System

Coast Guard Drawing 49A BUSL 529-001, Rev D, Bilge System

Coast Guard Drawing 49A BUSL 530-001, Rev C, Potable Water & Misc Tanks

Coast Guard Drawing 49A BUSL 530-001, Rev C, Potable Water Misc Tanks

Coast Guard Drawing 49A BUSL 533-001, Rev C, Potable Water and Window Washer System

Coast Guard Drawing 49A BUSL 541-001, Rev A, Fuel Oil & Floc System

Coast Guard Drawing 49A BUSL 541-001, Rev A, Fuel Oil & FLOC System

Coast Guard Drawing 49A BUSL 551-001, Rev C, Compressed Air System

Coast Guard Drawing 49A BUSL 556-002, Rev H, Buoy Handling Hydraulic System

Coast Guard Drawing 49A BUSL 556-002, Rev H, Diagram Buoy Handling Hydraulic System

Coast Guard Drawing 49A BUSL 556-003, Rev J, ARR Buoy Handling Hydraulic System

Coast Guard Drawing 49A BUSL 556-003, Rev J, Buoy Handling Hydraulic System Arrangement

Coast Guard Drawing 49A BUSL 556-004, Rev F, Buoy Handling Hydraulic System Block &

Elementary Wiring Diagram

Coast Guard Drawing 49A BUSL 556-050, Rev -, Heat Exchanger Assembly

Coast Guard Drawing 49A BUSL 556-051, Rev -, Cross Deck Manifold

Coast Guard Drawing 49A BUSL 556-052, Rev -, 3 POS D05/W NV

Coast Guard Drawing 49A BUSL 556-053, Rev -, 2 POS D05/W NV

Coast Guard Drawing 49A BUSL 561-001, Rev B, Hydraulic Steering System

Coast Guard Drawing 49A BUSL 562-001, Rev C, Rudder & Steering Gear Arrangement & Details vii (REV-0)

Coast Guard Drawing 49A BUSL 562-001, Rev C, Rudder and Steering Gear Arrangement and Details

Coast Guard Drawing 49A BUSL 562-001, Rev C, Rudder and Steering Gear Arrangement

Coast Guard Drawing 49A BUSL 573-003, Rev D, Buoy Handling Arrangement and Details

Coast Guard Drawing 49A BUSL 573-003, Rev D, Buoy Handling Arrangement

Coast Guard Drawing 49A BUSL 573-004, Rev H, Chain-stopper and Release, Fabrication, Assembly, and Installation Details

Coast Guard Drawing 49A BUSL 573-005, Rev E, Stern “A” Frame Construction & Details

Coast Guard Drawing 49A BUSL 573-005, Rev E, Stern A-Frame Construction & Details

Coast Guard Drawing 49A BUSL 573-005, Rev E, Stern A-Frame Construction and Details

Coast Guard Drawing 49A BUSL 573-006, Rev E, Removable Base for A-Frame

Coast Guard Drawing 49A BUSL 573-007, Rev A, Stern A-Frame Test Stand and Jig

Coast Guard Drawing 49A BUSL 581-002, Rev D, Anchor Handling Details

Coast Guard Drawing 49A BUSL 601- 003, Rev E, Outboard Profile and Main Deck

Coast Guard Drawing 49A BUSL 601- 004, Rev A, Inboard Profile & Deck Arrangements

Coast Guard Drawing 49A BUSL 601-003, Rev D, Outboard Profile & Main Deck Arrangement

Coast Guard Drawing 49A BUSL 601-003, Rev E, Outboard Profile & Main Deck Arrangement

Coast Guard Drawing 49A BUSL 601-003, Rev E, Outboard Profile and Main Deck Arrangement

Coast Guard Drawing 49A BUSL 601-004, Rev A, Inboard Profile/Dk Arrg

Coast Guard Drawing 49A BUSL 602-001, Rev C, Hull LBL Plates/Marks

Coast Guard Drawing 49A BUSL 611-002, Rev C, Hull Fitting Details

Coast Guard Drawing 49A BUSL 611-002, Rev C, Hull Fittings Arrangement & Details

Coast Guard Drawing 49A BUSL 612-002, Rev C, Rails and Lifelines

Coast Guard Drawing 49A BUSL 631- 001, Rev F, Painting Schedule

Coast Guard Drawing 49A BUSL 631-001, Rev F, Painting Schedule

Coast Guard Drawing 49A BUSL 631-1, Rev F, Painting Schedule

Coast Guard Drawing 49A BUSL 633-001, Rev B, Cathodic Protection

Coast Guard Drawing 49A BUSL 634- 001, Rev C, Deck Covering Schedule

Coast Guard Drawing 49A BUSL 634-001, Rev. C, Deck Covering Schedule

Coast Guard Drawing 49A BUSL 635-001, Rev D, Hull Insulation Schedule and Installation Details

Coast Guard Drawing 49A-BUSL_130_002, Rev. E, Main Deck Plating

Coast Guard Drawing 49A-BUSL_169_001, Rev. -, Machinery Removal

Coast Guard Drawing 49A-BUSL-634-001, Rev. C, Deck Covering Schedule

Coast Guard Drawing 55B ANB 4801-3, Rev C, Bilge System

Coast Guard Drawing FL 85-2, Rev A, GFE Boat Hot Work Diagrams

Coast Guard Drawing FL-1701-17, Rev -, ATON Crane Hook Assy

Coast Guard Drawing FL-1702-11, Rev -, Inspection of Sheaves

Coast Guard Drawing FL-85-002, Rev A, GFE Boat Hot Work Diagrams

Coast Guard Drawing FL-85-2, Rev A, GFE Boat Hot Work Diagrams

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev A, Consolidated Visual ID for Cutters viii (REV-0)

COAST GUARD PUBLICATIONS

Clean Shipboard Ventilation Systems

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Commandant Instruction (COMDTINST) M16114.22, October 2002, 49ft. Buoy Utility

Stern Loading (BUSL) Boat Operators Handbook

Coast Guard Technical Publication (TP) 3345, SWBS 079-259, Oct 2006, Manufacturer’s Instruction

Book

Coast Guard Technical Publication (TP) 3345, SWBS 233, Oct 2006, Manufacturer’s Information Book –

Sections A, Main Diesel Engine – Model 6CTA8.3-M1

Coast Guard Technical Publication (TP) 3345, SWBS 233, Oct 2006, Manufacturer’s Instruction Book-

SWBS Groups 079-259, Section A, Main Diesel Engine – Model 6CTA8.3-M1

Coast Guard Technical Publication (TP) 3345, SWBS 241, Oct 2006, Manufacturer’s Information Book –

Section A, Reduction Gear MG-507-A1

Coast Guard Technical Publication (TP) 3345, SWBS 241, Oct 2006, Manufacturer’s Instruction Book-

SWBS Group 079-259, Section A, Reduction Gear MG-507-A1

Coast Guard Technical Publication (TP) 3345, SWBS 243, Oct 2006, Manufacturer’s Instruction Book -

Section A, Shafting

Coast Guard Technical Publication (TP) 3345, SWBS 243, Oct 2006, Manufacturer’s Instruction Book -

SWBS Groups 079-259, Shafting

Coast Guard Technical Publication (TP) 3345, SWBS 245, Oct 2006, Manufacturer’s Instruction Book-

SWBS Groups 075-259, Section A, Propellers

Coast Guard Technical Publication (TP) 3345, SWBS 259, Oct 2006, Manufacturer’s Instruction Book –

SWBS Group 079-259, Sec A, Exhaust System

Coast Guard Technical Publication (TP) 3346, SWBS 302-490, Mar 2010, Manufacturer’s Instruction

Book – 49’ BUSL Class Vessels

Coast Guard Technical Publication (TP) 3347, Manufacture’s Instruction Book – Model 35 MCGBA, November 1997

Coast Guard Technical Publication (TP) 3347, SWBS 512, Jul 2012, Manufacturer’s Instruction Book-

SWBS Group 502-556, Section A, HVAC Systems

Coast Guard Technical Publication (TP) 3348, SWBS 561, Aug 2011, Manufacturer’s Instruction Book-

SWBS Group 561-625, Section A, Steering System

Coast Guard Technical Publication (TP) 3348, SWBS 573, Aug 2011, Manufacturer’s Instruction Book-

SWBS Group 561-625, Section A, Buoy Handling Equipment

Coast Guard Time Compliance Technical Order TCTO- BUSL-49 TM2000

Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary

Machinery

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2022, Clean

Shipboard Ventilation Systems ix (REV-0)

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire

Prevention and Response

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2022, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2022, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary

Services

OTHER REFERENCES

American Society for Nondestructive Testing (ANST), SNT-TC-1A

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and

Welding End

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component

Adhesives (AN)

ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2019, Occupational Safety and Health

Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

Commercial Item Description (CID) A-A-52624, Nov 2008, Antifreeze, Multi Engine Type, Ethylene

Glycol

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust-

Petrolatum

Commercial Item Description (CID) A-A-59588, July 2005, Rubber Silicone

Commercial Item Descriptions (CID) A-A-59316, Nov 2003 Abrasive Materials for Blasting

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2019 Edition, Pressure Testing Of Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves x (REV-0)

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2003 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2019 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-DTL-15562G, May 1996, Matting or Sheet, Floor Covering, Insulating for High Voltage

Application

MIL-G-24716A, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound

MIL-PRF-24613A, Nov 1997, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24647, Jan 2018, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and

Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Standard J1475, 2009, Hydraulic Hose Fittings for Marine

Applications

Society of Automotive Engineers (SAE) Standard J1942, 2009, Hose and Hose Assemblies for Marine

Applications

Society of Automotive Engineers (SAE) Standard J1942-1, 2010, Qualified Hoses for Marine

Applications

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power-Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC), Surface Preparation Standard SSPC-SP 1, November 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by

Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, July 2012, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of

Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating xi (REV-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

4 N Duramax 49BUSL

Linerite Dunnage Kit

NSN: 2040-01-6300-3162 1 ea. 4,503.64

19 N *Shaft, Propeller NSN: 2010-01-458-4612 2 ea. 5,199.66

19 N *Coupling, Shaft NSN: 3010-01-458-6535 or

PN: 725-B-250

2 ea. 402.71

19 N Drive saver NSN: 2010-01-627-1163 or

PN: 841193025

2 ea. 1103.22

19 N Drive saver bushing kit NSN: 3040-01-552-9251 or

PN: 841193027

2 ea. 90.23

20 N *Shaft Seal Assembly

(Port or Starboard)

NSN: 2010-01-F04-0256 or

PN: 841003434

2 ea. 8,912.36

21 N *Nut, Special, Jam Hvy

Hex 1-3/4 inch

NSN: 2010-01-458-4727 2 ea. 87.34

21 N *Nut, Special, Propeller Hex 1-3/4 inch

NSN: 2010-01-458-4697 2 ea. 125.00

23 N Shaft Razor Cutter

(Line Cutter)

NSN: 2010-01-643-2097

Or

PN: 02500

2 ea. 422.22

24 N Bearing, Sleeve, Intermediate

NSN: 3120-01-365-9410 2 ea. 326.32

24 N Bearing, Sleeve, Stern

Tube

NSN: 3120-01-366-0506 2 ea. 413.03

27 N Antifreeze (5-Gal container)

NSN: 6850-01-464-9137 5 ea. 59.44

27 N Distilled De-ionized

Water (5-Gal container)

NSN: 6810-00-356-4936 5 ea. 17.33

28 N *Turbo Connection

(MDE Exhaust Flex

Pipe)

NSN: 2815-01-519-1842 2 ea. 360.00

28 N *Expansion Connector

(SSDG Exhaust Flex

Pipe)

NSN: 2815-01-519-1854 1 ea. 278.58

37 N Relief Valve NSN: 4820-01-019-8943 or

PN: 4701K31

1 ea. 63.65

38 N Filter Element, Fluid NSN: 4330-01-465-9000 1 ea. 25.30

41 N Bearing, Rudder, 2 in dia. (Upper Port or

Starboard)

NSN: 3120-01-465-0320 2 ea. 355.56

41 N Shaft, Rudder Lip Seal NSN: 2040-01-624-0008 2 ea. 45.16 xii (REV-0)

(Port or Starboard)

41 N Bearing, Rudder, 2.445 in O.D. X (Lower Port or Starboard)

NSN: 3120-01-465-0356 2 ea. 146.91

42 N Rope, Wire (Wire

Rope 6X37 RRL)

NSN: 4010-01-500-1353 3 ay. 117.85

42 N Rope, Wire (Wire

Rope 6X37 LRL)

NSN: 4010-01-500-1655 1 ay. 165.00

42 N Filter Element, Fluid

(Discharge Filter)

NSN: 4330-01-465-6734 or

P/N: KZX3

1 ea. 212.15

42 N Filter Element, Fluid

(Tank Return Filter)

NSN: 4330-01-504-9506 or

P/N: KZ10

1 ea. 20.24

42 N Filter Element, Fluid

(Suction Filter)

NSN: 4330-01-343-5837 or

P/N: 924456

1 ea. 195.95

42 N O-Ring NSN: 5331-01-334-9566 or

P/N: LFT-908

1 ea. 1.76

42 N O-Ring NSN: 5331-01-101-6076 or

P/N: N72350

3 ea. 1.14

42 N Parts Kit, Seal

Replacement

NSN: 5330-01-213-8293 or

P/N: A-LF-1850

1 ea. 15.45

42 N Bearing, Washer, Thrust (Orkot Thrust

Washer) (A-Frame

Connection)

NSN: 3120-01-516-5829 or

P/N: GDZUE0499-TXMM

8 ea. 26.43

42 N Bearing, Sleeve (Orkot

Bearing) (A- Frame

Connection)

NSN: 3120-01-516-5767 or

P/N: GDZUE2683-TXMM

4 ea. 64.68

42 N Bearing, Washer, Thrust (Orkot Thrust

Washer) (Middle Ram

Connection)

NSN: 3120-01-516-6581 or

P/N: GDZUE0534-TXMM

4 ea. 30.44

42 N Bearing, Sleeve (Orkot

Bearing) (Middle Ram

Connection)

NSN: 3120-01-516-6010 or

P/N: GBZUE2921-TXMM

2 ea. 41.58

42 N Bushing Sleeve, (Ram

Lower Connection)

NSN: 3120-01-610-6766 2 ea. 55.24

42 N Bearing, Washer, Thrust (Ram Lower

Connection)

NSN: 3120-01-610-5689 2 ea. 66.79

42 N Hook and Swivel

Assembly, Hoist

NSN: 4030-01-450-9545 1 ea. 872.36

54 N Anode, Anti-Corrosion, Hull ZHC 23

NSN: 5342-00-813-6058 8 ea. 62.13

54 N Anode, Zinc, Rudder

Post

NSN: 5342-01-501-0374 2 ea. 22.01

54 N Anode Zinc, SSDG

Keel Cooler Z-2

NSN: 5342-01-465-8947 1 ea. 27.23

54 N Anode Zinc, Port MDE

Z-2 MOD

NSN: 5342-01-465-8779 2 ea. 42.00 xiii (REV-0)

54 N Anode Zinc, Starboard

MDE Z-2 MOD

NSN: 5342-01-465-8779 2 ea. 42.00

54 N Anode, Zinc, SSDG

Keel Cooler X47-3

NSN: 5342-01-465-8952 1 ea. 20.73

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter.

xiv (REV-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

2 Ultrasonic Testing (UT) (100) Shots, Perform

3 Hull Plating, U/W Body, Inspect

7 U/W Body, Preserve, 100 percent

9 Appendages, U/W, Leak Test

11 Voids, Non-Accessible, Leak Test

19 Propeller Shafts, Remove, Inspect and Install

26 Sea Strainer, Inspect

33 Machinery Exhaust Fan(s) & Ducting, Clean and Inspect

40 Rudder Assembly, Remove, Inspect and Reinstall

42 Annual Buoy Handling System Maintenance, Perform

44 Quadrennial Buoy Handling System Maintenance, Perform xv (REV-0)

PRINCIPAL CHARACTERISTICS

49’ BUSL

PHYSICAL

Length overall 49’ 7”

Depth (main deck at side to baseline) N/A

Maximum beam 16’ 10”

Height of highest projection (above

DWL)

15’

Frame spacing N/A

Full load draft 5’ 7”

Full load displacement 31.65 Long tons

Shore tie voltage requirements 120v

HULL

Hull material

MACHINERY

Number of propellers 2

Number of blades per propeller 4

Diameter of propeller 31”

Pitch 22” fixed

RPM 2300

Shaft diameter N/A

TANKS

1 (REV-0)

00000_0522_FLT

REC_00000_FLT_Boats @ CG Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting boat repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

2 (REV-0)

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast

Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must

3 (REV-0)

be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B-

Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY-

130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with

NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B-

Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in

NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding

Weldox 900 are considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

4 (REV-0)

• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’

Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous

Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental

Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

3.6.1 Coast Guard turn-over preparation. The Contractor must be aware that, upon arrival, after haul out, and prior to departing the Contractor’s facility, the Coast Guard crew must be allowed to accomplish various tasks in preparation for the turn-over of the boat to the Contractor. The following conditions apply to this paragraph:

3.6.1.1 The Coast Guard requires a maximum of three days at the beginning of the contract, and three days at the end to accomplish various tasks.

3.6.1.2 The Contractor may commence/continue work during these time frames.

3.6.1.3 Coast Guard personnel will remove the transducers after initial haul-out and reinstall prior to re-floating the vessel.

3.6.1.4 The Unit will contact the servicing ESD or ESU to setup removal/installation of the transducer if Unit personnel are unable to accomplish this task.

5 (REV-0)

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.

3.7.1 None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

6 (REV-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME

7 (REV-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

8 (REV-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

9 (REV-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):

Mean Reading

(mils)

10 (REV-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

11 (REV-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

12 (REV-0)

4.2 Tank and Void Assessment form.

13 (REV-0)

14 (REV-0)

07400_AKP_0822_BOAT_FLT

WORK ITEM 1: General Welding, Provide

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to provide general welding as listed in Table-1 General Welding.

TABLE 1- GENERAL WELDING

DESCRIPTION LOCATION APPROXIMATE

SIZE

Crop & Renew R/W Washdown Pipe – From Pump to Main Deck 8 LF

Trimmed to Size Rub Rails – Aluminum Backer Bar 1 SQIN

Replace Rub Rails – STBD Aft Corner Stud(s) 2 SQIN

Crop & Renew Tie Downs – STBD Outboard and STBD Center Aft 2 LF

Clad Weld STBD Gunnel and Cap – 10 Pinholes 10 SQIN

Crop & Renew STBD Forward Gunnel Brackets 1 LF

Clad Weld Deck near STBD Forward Gunnel Brackets 1.5 SQFT

Crop & Renew Pilothouse Deck – Port Aft Corner 1 SQFT

Crop & Repair Threaded socket on bow forward of forepeak hatch and repair deck

0.25 SQFT

Repair Port Forward Cleat 0.25 SQFT

Crop & Renew Lazarette - 02 L-Brackets 12 SQFT

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing FL-85-002, Rev A, GFE Boat Hot Work Diagrams

15 (REV-0)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

None.

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.2 Requirement. The Contractor shall provide general welding, including but not limited to, fabrication, brazing, inspection, plate…