Adair Boiler Submittal.pdf

PDF 5 MB Posted

Attached to
Adair Chimney Repair Federal contract opportunity
Solicitation number
47PF0024R0070
Issued by
General Services Administration Public Buildings Service Region 5

About this file

This document is a Submittal Transmittal for the Adair Boiler Replacement project at the Adair Federal Building. The transmittal lists mechanical submittal items including a ClearFire-CE Condensing Boiler with 1,000,000 BTU/hr input and 950,000 BTU/hr output. The boiler is a condensing, low emission model with stainless steel heat exchanger. The submittal provides detailed technical specifications for the boiler including size, weight, connections, and performance data. The related federal contract opportunity is for the Adair Chimney Repair project, a construction services solicitation issued by the General Services Administration Region 5. The solicitation includes a preproposal meeting and site visit scheduled for August 21, 2024. The project details are contained in the attached drawings and specifications.

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SUBMITTAL

TRANSMITTAL

Project:

Date:

A/E Project Number:

TRANSMITTAL To (Contractor): Date: Submittal No.

A From (Subcontractor): By: Resubmission

Qty. Reference / Title / Description / Spec. Section Title and Paragraph / Number Manufacturer Drawing Detail Reference

Submitted for review and approval Substitution involved - Substitution request attached Resubmitted for review and approval If substitution involved, submission includes point-by-point Complies with contract requirements comparative data or preliminary details Will be available to meet construction schedule Items included in submission will be ordered A/E review time included in construction schedule immediately upon receipt of approval

Other remarks on above submission: One copy retained by sender

TRANSMITTAL To (A/E): Attn: Date Rec'd by Contractor:

B From (Contractor): By: Date Trnsmt'd by Contractor:

Approved Revise / Resubmit Approved as noted Rejected / Resubmit

Other remarks on above submission: One copy retained by sender

TRANSMITTAL To (Contractor): Attn: Date Rec'd by A/E:

C From (A/E): Other By: Date Trnsmt'd by A/E:

Approved Provide file copy with corrections identified Approved as noted Sepia copies only returned Not subject to review No action required Point-by-point comparative data required Revise / Resubmit to complete approval process Rejected / Resubmit Approved as noted / Resubmit Submission Incomplete / Resubmit

Other remarks on above submission: One copy retained by sender

TRANSMITTAL To (Subcontractor): Attn: Date Rec'd by Contractor:

D From (Contractor): By: Date Trnsmt'd by Contractor:

Copies: Owner Consultants One copy retained by sender

Copyright 1996, Construction Specifications Institute, 106 Madison Street, Alexandria, VA 22314-1791

Page of September 1996 CSI Form 12.1A bschneider Typewritten Text

47PF0018F0642

bschneider Typewritten Text

ADAIR BOILER REPLACEMENT

bschneider Typewritten Text

ACCO ES

bschneider Typewritten Text

CURRENT

bschneider Typewritten Text Jennifer bschneider Typewritten Text bschneider Typewritten Text B1, B2, B3 bschneider Typewritten Text Cleaver Brooks Boilers bschneider Typewritten Text 235216 bschneider Typewritten Text bschneider Typewritten Text

GSA

bschneider Typewritten Text

ACCO ES

bschneider Typewritten Text

CARY

bschneider Typewritten Text

BRIAN

bschneider Typewritten Text 08/20/2018 bschneider Typewritten Text 08/22/2018 bschneider Typewritten Text bschneider Typewritten Text bschneider Typewritten Text 08.22.2018 bschneider Typewritten Text 1105-17-02 bschneider Typewritten Text 08/20/2018 bschneider Typewritten Text 18-001 bschneider Typewritten Text x

Mechanical Submittals

47PF0018F0642

Adair Federal Building

Prepared by:

Engineered Systems, Inc.

5315 N. Sawyer Ave.

Garden City, ID 83714 Phone: 208-323-7789

Notes:

Project Name: Adair Federal Building Boiler Replacement Project Number: GS21F0121V/47PF0018F0642 Date: July 26, 2018 Architect: N/A Contractor: ACCO Engineered Systems, Inc Subcontractor: Current Mechanical Supplier: Cleaver Brooks Plan Reference: M201 Schedule B, Spec Section 23 52 16

Attention: Cary Kubiak

Contractor: ACCO Engineered Systems, Inc 5315 N. Sawyer Ave. Suite A Garden City, ID 83714

TRANSMITTAL LETTER

Date:

Fax:

Transmittal #

Phone:

Project Name:

2120 E. Washington Blvd.

Fort Wayne, IN 46803

(260) 420-8138

(260) 424-1938

Items listed are being sent via: To:

Attn:

Email

Hand Delivered

Mail

Shop Drawings Specifications Submittals

Plans Product Data Samples

Spec Section Description Subcontractor/Vendor

We are transmitting the following to you:

By: Jennifer Kenjorski

Received by: Date:

As-Built Drawings Change Order Requests O & M Manuals

Fax

CB-8556-1000

CFC-E 1000

ClearFire-CE Submittal Sheet

Condensing Boiler

1000 MBTU

JOB NAME:_______________________________________________________________________

REVIEWER NOTES:

ClearFire-CE Submittal

CB REPRESENTATIVE __________________________________________________________________________

JOB NAME ___________________________________________________________________________________

EQUIPMENT TAGS ____________________________________________________________________________

LOCATION ____________________________________________________________________________________

ALTITUDE ____________________________________________________________________________________

CONTRACTOR ________________________________________________________________________________

ENGINEER ___________________________________________________________________________________

MODEL NUMBER _____________________ QTY___________

FUEL _______NATURAL GAS _______PROPANE

BOILER ROOM GAS SUPPLY PRESSURE ___________________

VOLTAGE _________

DESIGN SUPPLY AND RETURN WATER TEMPERATURE __________________________________________

FLOW RATE (GPM)_______________

_____WATER _____GLYCOL (if glycol, type and percentage):__________________________________________

Description Units 1000 Input Max. BTU/Hr. 1,000,000 Natural Gas FT3/Hr 1000 Propane FT3/Hr 400 Output at 100/80 F [38/27 C] 100% Firing BTU/Hr. 950,000 Output at 180/140 F [82/60 C] 100% Firing BTU/Hr. 880,000

MAWP PSI 125

Operating Temp., Max. °F 210 Dry Weight Pounds 1396 Shipping Weight Pounds 1511 Operating Weight Pounds 2113 Water Volume Gallons 86 Fan Motor Size Watts 335 Operating Voltage, Fan Volts/Ph/Hz 115/1/60 Control Circuit Volts/Ph/Hz 115/1/60 Current Draw, Fan Amperes 4 Current Draw Cont. Ckt. Amperes 1.5 Condensate Quantity Firing Nat. Gas & operating @ 100/80 F. Gal/Hr. 6.5 Flue Gas Mass Flow @ 100% Firing lb/hr 1,113 Flue Gas Temp. Oper. 180/140 F °F 170 Flue Gas Temp. Oper. 100/80 F °F 125 Effective fireside heating surface ft2 252.4

PROJECT INFORMATION

BOILER RATINGS

• Duplex Stainless Steel ALUFER firetube heat exchanger.

- True counterflow design

- Thermal shock proof design

- Superior effective heating surface area for excellent operational efficiency

- Dual temperature returns provide 6% efficiency gain

• High water volume and low waterside pressure drop

- Ideal for Primary Variable Flow pumping

- Reduced cycling with no buffer tank required

- Capable of low flow situations with no need for a flow switch

• Low emission premix burner featuring:

- Self-regulating linkageless control

- ECM variable speed combustion air blower modulation

- Whisper quiet operation (<70dBA at high fire)

- 5:1 turndown [natural gas]

- <20 ppm NOx standard [natural gas]

- SCAQMD Rule 1146.2 Certified

• UL certified for natural gas or propane

• Combustion air intake via room air or direct vent connection on boiler

• Spark ignition with UV scanner for flame supervision

• ASME CSD-1 and XL-GAP compliant

• Factory tested prior to shipment

• Trim and Controls -Manual reset high limit temperature cut-off with adjustable set point -Low water cutoff, probe type, manual reset with test switch -Thermistor sensors for supply and return water temperature readings -Combination temperature/pressure gauge -ASME Safety relief valve (ship loose) -Combustion air proving switch -Blocked flue/condensate safety switch

• Gas Train in Accordance with ASME CSD-1 and Includes:

-Low and high gas pressure switches -Single body gas valve, dual solenoid safety shutoff -Leak test cocks -Manual shutoff valve

• Falcon integrated boiler safety and system control

• Color touch-screen display/interface with trending

• Multiple loop PID set point control - central heat, domestic hot water and lead/lag demand priority

• Configurable Falcon Lead Lag control to match system requirements

• Boiler pump, isolation valve, damper enable/disable

• Modulating pump speed control

• Outdoor temperature reset

• Post shutdown pump or valve delay

• Remote enable and set point capability

• Modbus (RS485) Communications

• Multiple protocol gateway solutions available for other BMS integration requirements

• Built-in annunciator screen with real time graphical trending

• Remote alarm & boiler status contacts standard

• Non-volatile alarm history (last 15 lockouts)

STANDARD FEATURES

STANDARD EQUIPMENT

INTELLIGENT, INTEGRATED CONTROLS

CFC-E Boiler Options Selection Guide

All options ship loose for field installation

Boiler Options Reusable air filter Adjustable feet Condensate neutralization

Combination trap / tank (8000 MBH) [pad mounted boilers only] Tank only (8000 MBH) Tube only (1000 MBH)

Auto air vent Stack Thermometer Boiler drain valve Boiler Electrical Disconnect (NEMA 1 - non fused) Automatic isolation valve (24VAC standard) Auxiliary low water cut off Seismic anchor provisions

Gas train options Gas pressure regulator - stepdown low pressure: up to 21 in. WC medium pressure: 22 - 56 in. WC high pressure: 2 - 15 psig

Gas pressure relief valve (required above 2 psig) Control Options

Falcon Lead-Lag Kit - includes supply header sensor, Falcon program module System pump control Module (in NEMA 1 enclosure with fuse and power supply) Includes:

Temperature control (two temperature transmitters) Pressure control (D/P transmitter)

Alarm lights and horn package Outdoor temperature sensor (with weather cover) Stack temperature limit sensor Flow switch Emergency Stop switch Protocol translator (in NEMA1 Enclosure with fuse and power supply)

Modbus RTU communication standard BACnet MSTP BACnet IP Modbus TCP Metasys N2 LonWorks

Protocol translator ship loose for mounting in boiler control panel (includes 24VDC power supply)

BACnet MSTP BACnet IP Modbus TCP Metasys N2 LonWorks

BOILER OPTIONS

Percent Efficiency

AHRI Certified Efficiency

CFC-E Flow Rates

% Firing Rate

Return Water Temperature °F ( °C ) 68 80 100 120 130 140 160

(20) (27) (38) (49) (55) (60) (72) 20% 99.0 98.8 97.0 93.3 90.7 88.9 88.0 50% 97.8 96.9 94.7 91.5 89.8 88.5 87.7 75% 96.9 95.4 92.7 90.0 89.0 88.2 87.5

100% 95.9 93.8 90.8 88.6 88.2 87.9 87.3 Conditions: Natural Gas; ∆T = 40°F

Combustion Efficiency (%) Thermal Efficiency (%)

94.6 96.1

System Temperature Drop °F Recommended flow rates relative to temperature drop so as not to exceed boiler output.

Based on 95% nominal effficiency NOTE: Flow rates based on 100% water only. Not applicable to glycol solutions. Contact local C-B representative for assistance with glycol sys-tems.

NOTE: The flow rates shown are recommended design flow rates. The CFC-E is capable of handling delta T's up to 120 deg F without damage to the heat exchanger.

10 20 30 40 50 60

Flow Rate GPM

188 94 63 47 38 31

OPERATING EFFICIENCIES

FLOW RATES

PRESSURE DROP

DIMENSIONS (inches) CFC-E 1000 A Overall Height 78.0 B Overall Width 34.9 C Overall Depth 49.4 D Width Less Casing 32.1 E Gas Connection to Floor 70.3 F Side of Casing to Gas Connection 3.7 G Side of Casing to Air Inlet 10.8 H Top of Casing to Air Inlet 7.7 J Floor to Condensate Drain 6.3 K Floor to Bottom of Casing 11.0 L Side of Base to Flue Outlet (Centered) 7.4 M Side of Base to Flue Outlet (Offset) 6.4 N Rear of Base to Flue Outlet 6.5 P Casing Depth 36.3 Q Casing Height 67.0 R Floor to Lower Return Connection 16.8 S Floor to Upper Return Connection 31.8 T Floor to Supply Connection 59.5 U Floor to Air vent Connection 66.3 V Air Vent Line Projection From Rear of Casing 3.2

FORK POCKETS (inches) LL Pocket Height 3.9

MM Pocket Width 11.8 NN Overall Pocket Width 27.6

DIMENSIONS AND CONNECTION SIZES

OPTIONAL ADJUSTABLE FEET ALLOW FOR

1.56” TO 3.88” ADDITIONAL HEIGHT

CONNECTIONS

W Water Low Temp. Return, Class150 RF Flange 2-1/2" X Water High Temp. Return, Class150 RF Flange 2-1/2" Y Water Outlet, Class150 RF Flange 2-1/2" Z Air Vent, NPT 1-1/2"

AA Vessel Drain, NPT 1-1/2" BB Flue Gas Outlet

(Standard) - Nominal 8" (Option) - Nominal 6"

CC Combustion Air - Nominal 6" DD Gas, NPT 1" EE Condensate Drain, NPT 1" FF Electrical Opening, Left or Right 1.6" GG Safety Relief Valve Vessel Connection, NPT 1-1/4" HH Safety Relief Valve

30 psig Inlet x Outlet, NPT 1" x 1-1/4" 50 - 125 psig Inlet x Outlet, NPT 3/4" x 1"

JJ Flue Coupling, NPT 1/2” KK Water Outlet Coupling, NPT 3/4”

CLEARANCES

Notes:

Boiler rear must be accessible for servicing.

Side clearance to wall or between boilers.

Side clearance typical each side.

Top 14" Side 3" Rear 20" Front 36"

The boiler should be lifted by the base using a suitable fork lift or pallet jack. Note: The boiler should not be moved by pushing, prying, or pulling on any part of the casing. If the floor is not level, piers or a raised pad slightly larger in length and width than the boiler base dimensions will make boiler installation and leveling easier.The boiler must be installed so that all compo-nents remain accessible for inspection, cleaning, or mainte-nance. Field-installed piping and electrical connections must be arranged so as to avoid interfering with removal of the casing panels or with the burner door.

To avoid damage to casing, removal of front and side casing panels is recommended during installa-tion.

Care should be taken to secure load at the top to prevent tipping.

WARNING! Do not install the boiler on carpeting.

NOTE: For crane lifting refer to CFC-E manual for instructions.

STACK SIZING USING OUTSIDE AIR FOR COMBUSTION (DIRECT VENT)

Each additional 90° elbow equals 5 equivalent feet of ductwork. Flue terminations may add 5-10 feet to the equivalent length and should also be included in the equivalent length calculation.

Draft tolerance at boiler flue connection during operation is +/-0.25” W.C.

*Maximum vent length assumes horizontal run and sidewall terminations. Larger diameter venting, vertical flue runs, and vertical flue termination may allow for longer vent lengths than indicated here, provided the engineered draft calculations are within the allowable operational tolerance of +/-0.25” W.C.

Boiler Combustion Air Duct (Inches Diameter)

Flue Connection/Duct (Inches Diameter)

Max. Length* (Equivalent Feet)

CFC-E 1000 6 8 standard 100 6 optional 50

RIGGING AND TRANSPORTATION

STACK DESIGN

WD is typical and may not reflect actual customer boiler. Refer to job specific WD for actual wiring connections.

WIRING DIAGRAM

WD pg 1 of 2LINE VOLTAGE WIRING

24V CONTROL VOLTAGE WIRING WD pg 2 of 2

In addition to our Standard Warranty, Cleaver Brooks offers the following Extended Warranty on the ClearFire CFC-E boilers:

1. The pressure vessel is guaranteed against thermal shock for twenty (20) years when utilized in a closed loop hydronic heating system with a temperature differential of 120°F or less. The boiler pressure vessel is guaranteed accordingly without a minimum flow rate or return water tempera-ture requirement. The boiler shall not require the use of flow switches or other devices to ensure minimum flow.

2. The pressure vessel, tubes, and tube sheets (heat exchanger) are guaranteed against flue gas cor-rosion and materials/workmanship for a period of ten (10) years.

3. The condensate collection box shall be guaranteed against corrosion for twenty (20) years.

4. The burner cylinder shall be warranted for a period of five (5) years.

All parts not covered by the above warranties are valid for twelve (12) months from the date of initial operation of the Equipment, but in no event shall the Warranty extend more than eighteen (18) months from the date of shipment of the Equipment by Cleaver-Brooks. This includes all electrical and burner components.

The pressure vessel thermal shock warranty covers leaks in the pressure vessel including the fur-naces, tubes, tube sheets, and shell (not including failed gaskets), which, from our inspection, are attributed to unequal or rapid expansion, typically referred to as “thermal shock,” or stress cracking.

This warranty does not cover damage or failures that are attributed, by our inspection, to corrosion, operation at low water level, accumulation of scale, sludge or dirt in the boiler, or other improper ser-vice, operation, or neglect.

Cleaver Brooks' liability hereunder is limited to repairing or furnishing a replacement pressure vessel or component parts thereof, as deemed necessary by our inspection. Cleaver Brooks is not responsi-ble for shipping, handling, installation and other costs, including all costs associated with the removal and disposition of the old pressure vessel or component parts. In no event shall Cleaver Brooks be responsible for any incidental, consequential or other damages, including, without limita-tion, any damages resulting from loss of use of the boiler.

Refer to official warranty documents for specific warranty information.

WARRANTY

CB-7980c

MODEL CFC

CLEARFIRE CONDENSING BOILER

EEEXXXTTTEEENNNDDDEEEDDD BBBOOOIIILLLEEERRR PPPRRREEESSSSSSUUURRREEE VVVEEESSSSSSEEELLL

WWWAAARRRRRRAAANNNTTTYYY

In addition to our Standard Warranty, Cleaver-Brooks warrants the pressure vessel of this boiler for a period of twenty (20) years from the date of shipment when installed in accordance with Cleaver-Brooks installation documentation and operated in accordance with the Operation/Service Manual.

This warranty covers leaks in the pressure vessel including the furnace, tubes, tube sheet and shell (not including failed gaskets), which, from our inspection, are attributed to unequal or rapid expansion, typically referred to as “thermal shock,” or stress cracking. This warranty does not cover damage or failures that are attributed, by our inspection, to corrosion, operation at low water level, accumulation of scale, sludge or dirt in the boiler, or other improper service, operation or neglect.

Cleaver-Brooks’ liability hereunder is limited to furnishing a replacement pressure vessel or component parts thereof, as deemed necessary by our inspection. Cleaver-Brooks is not responsible for shipping, handling, installation and other costs, including all costs associated with the removal and disposition of the old pressure vessel or component parts. In no event shall Cleaver-Brooks be responsible for any incidental, consequential or other damages, including, without limitation, any damages resulting from loss of use of the boiler.

Model No.: Serial No.:

Owner:

Installation Address:

City: State or Province:

Postal Code: Date Shipped:

Country:

CB-7980A

A. LIMITED WARRANTY

The Company warrants that at the time of shipment, the equipment manufactured by it shall be merchantable, free from defects in material and workmanship and shall possess the characteristics represented in writing by the Company. The Company’s warranty is conditioned upon the equipment being properly installed and maintained and operated within the equipment’s capacity under normal load conditions with competent supervised operators.

Equipment, accessories and other parts and components not manufactured by the Company are warranted only to the extent of and by the original manufacture’s warranty to the Company; In no event shall such other manufacturer’s warranty create any more extensive warranty obligations of the Company to the Buyer than the Company’s warranty covering equipment manufactured by the Company.

B. EXCLUSIONS FROM WARRANTY

(I) THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES, ORAL OR EXPRESS OR IMPLIED, INCLUDING

ANY WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION OF THE EQUIPMENT. THERE ARE NO

EXPRESS WARRANTIES OTHER THAN THOSE CONTAINED HEREIN TO THE EXTENT PERMITTED BY THE LAW. THERE ARE NO IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE. THE PROVISIONS AS TO DURATION, WARRANTY ADJUSTMENT AND LIMITATION OF LIABILITY SHALL BE THE SAME FOR

BOTH IMPLIED WARRANTIES (IF ANY) AND EXPRESSED WARRANTIES.

(II) The Company’s warranty is solely as stated in (a) above and does not apply or extend, for example, to:

expendable item; ordinary wear and tear; altered units; units repaired by persons not expressly approved by the Company; materials not of the Company’s manufacture; or damage caused by accident, the elements, abuse, misuse, temporary heat, overloading, or by erosive or corrosive substances or by the alien presence of oil, grease, scale, deposits or other contaminants in the equipment.

C. WARRANTY ADJUSTMENT

Buyer must make claim of any breach of any warranty by written notice to the Company’s home offi ce within thirty

(30) days of the discovery of any defect. The Company agrees at its option to repair or replace, BUT NOT INSTALL, F.O.B. Company’s plant, any part or parts of the equipment which within twelve (12) months from the date of initial operation but no more than eighteen (18) months from date of shipment shall prove the Company’s satisfaction (including return to the Company’s plant, transportation prepaid, for inspection, if required by the Company) to be defective within the above warranty. Any warranty adjustments made by the Company shall not extend the initial warranty period set forth above. Expenses incurred by Buyer in replacing or repairing or returning the equipment or any part or parts will not be reimbursed by the Company.

D. SPARE AND REPLACEMENT PARTS WARRANTY ADJUSTMENT

The Company sells spare and replacement parts. This subparagraph (d) is the warranty adjustment for such parts.

Buyer must make claim of any breach of any spare or replacement parts by written notice to the Company’s home offi ce within thirty (30) days of the discovery of any alleged defect for all such parts manufactured by the company.

The Company agrees at its option to repair or replace, BUT NOT INSTALL, F.O.B. Company’s plant, any part or parts or material it manufacture which, within one (1) year from the date of shipment shall prove to Company’s satisfaction (including return to the Company’s plant, transportation prepaid, for inspection, if required by the Company) to be defective within this part warranty. The warranty and warranty period for spare and replacement parts not manufactured by the company (purchased by the Company, from third party suppliers) shall be limited to the warranty and warranty adjustment extended to the Company by the original manufacturer of such parts; In no event shall such other manufacturer’s warranty create any more extensive warranty obligations of the Company to the Buyer for such parts than the Company’s warranty adjustment covering part manufactured by the Company as set forth in this subparagraph (d). Expenses incurred by Buyer in replacing or repairing or returning the spare or replacement parts will not be reimbursed by the Company.

warranty policy

E. LIMITATION OF LIABILITY

The above warranty adjustment set forth Buyer’s exclusive remedy and the extent of the Company’s liability for breach of implied (if any) and express warranties, representations, instructions or defects from any cause in connection with the sale or use of the equipment. THE COMPANY SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES OR FOR LOSS, DAMAGE OR EXPENSE, DIRECTLY OR

INDIRECTLY ARISING FROM THE USE OF THE EQUIPMENT OR FROM ANY OTHER CAUSE WHETHER

BASED ON WARRANTY (EXPRESS OR IMPLIED) OR TORT OR CONTRACT, and regardless of any advices or recommendations that may have been rendered concerning the purchase, installation, or use of the equipment.

START-UP / SERVICE

REPORT

Test Conducted

GAS OIL

Low 50% High Low 50% High Firing Rate MMBtu / gph

Stack Temp (Gross) oF

Room Temp oF

O2%

CO2%

CO (PPM)

NOx (PPM)

Smoke (Bacharach)

Combustion Eff.%

Stack Draft "W.C.

Furnace Pressure "W.C.

Blast tube Pressure "W.C.

Steam Pressure PSIG

Water Temperature oF

Supply oil pressure PSIG

Return oil pressure PSIG

Vacuum oil pump "HG

Oil Temperature

Atom. air pressure

Gas Pressure @ Burner Inner Manifold

Manifold "W.C. Outer Manifold

Center Gas pressure "W.C.

Gas Pressure @ Regulator Inlet PSIG

Gas Pressure @ Regulator Outlet PSIG

Pilot Gas Pressure @ Regulator Outlet "W.C.

Flame Signal Main Low 50% High

Control Checks Test Set Point Low Water Cut Off Aux. LWCO High Water Cut Off Operating Limit High Limit Operating Control Stack Temp Interlock Flame Failure Combustion Air Switch High Purge Switch Low Fire Interlock Oil Pressure Switch Oil Valve with P.O.C.

Interlock High Gas Pressure Switch Low Gas Pressure Switch Gas Valve P.O.C.

Interlock Pilot Turndown Test Flame Signal Pilot

(For Low NOx Burners) Blast Tube Temp.

Interlock FGR Line Purge Switch FGR Valve P.O.C.

Switch

Voltage Amperage Electric Motors L1 L2 L3 L1 L2 L3

Control Voltage Blower Motor Air Compressor Air-Oil or Metering

Adjusted by:

Date:

Accepted by:

(Signature Required)

The following information should be fi lled in by the service technician at start-up or after any adjustment to the burner.

A copy of the start-up report MUST be returned to CB in order to validate the warranty of the burner.

Burner Model Serial Number Start-up Date

PRODUCT SATISFACTION

SURVEY

As a requirement of our ISO certifi cation, please fi ll in this form and return to CB.

Please rate your satisfaction with the following:

Delivery time Apperance of equipment after delivery Piping and tubing Wiring All components arrived with equipment Ease of start-up Performance of equipment Quality of information provided Sales Engineering Service Parts Overall way any problems were handled

Burner Model Serial Number

Poor Good Excellent

Comments:

Date: By:

BBBUUURRRNNNEEERRR CCCAAANNNIIISSSTTTEEERRR WWWAAARRRRRRAAANNNTTTYYY

In addition to our Standard Warranty, Cleaver-Brooks warrants the burner canister of this boiler for a period of five (5) years from the date of shipment when installed in accordance with Cleaver-Brooks installation documentation and operated in accordance with the Operation/Service Manual.

This warranty covers failure of the canister (not including failed gaskets), which, from our inspection, are attributed to material or workmanship. This warranty does not cover damage or failures that are attributed, by our inspection, to corrosion resulting from corrosive ambient conditions, contaminated air supply, operation at improper gas pressure, improper gas flow, accumulation of dust, or other improper service, operation or neglect.

Cleaver-Brooks’ liability hereunder is limited to furnishing a replacement canister as deemed necessary by our inspection. Cleaver-Brooks is not responsible for shipping, handling, installation and other costs, including all costs associated with the removal and disposition of the old canister or component parts. In no event shall Cleaver-Brooks be responsible for any incidental, consequential or other damages, including, without limitation, any damages resulting from loss of use of the boiler.

Installation Address:

City: State or Province:

PPPRRREEESSSSSSUUURRREEE VVVEEESSSSSSEEELLL WWWAAARRRRRRAAANNNTTTYYY

FFFIIIRRREEESSSIIIDDDEEE

In addition to our Standard Warranty, Cleaver-Brooks warrants the fireside surfaces of this boiler for a period of ten (10) years from the date of shipment when installed in accordance with Cleaver-Brooks installation documentation and operated in accordance with the Operation/Service Manual.

This warranty covers leaks in the pressure vessel including the furnace, tubes, tube sheets and shell (not including failed gaskets), which, from our inspection, are attributed to fireside corrosion. This warranty does not cover damage or failures that are attributed, by our inspection, to corrosion resulting from corrosive ambient conditions, contaminated air supply, operation at low water level, accumulation of scale, sludge or dirt in the boiler, or other improper service, operation or neglect.

Cleaver-Brooks’ liability hereunder is limited to furnishing a replacement pressure vessel, or component parts thereof, as deemed necessary by our inspection. Cleaver-Brooks is not responsible for shipping, handling, installation and other costs, including all costs associated with the removal and disposition of the old pressure vessel or component parts. In no event

Installation Address:

City: State or Province:

CCCOOONNNDDDEEENNNSSSAAATTTEEE CCCOOOLLLLLLEEECCCTTTIIIOOONNN BBBOOOXXX WWWAAARRRRRRAAANNNTTTYYY

In addition to our Standard Warranty, Cleaver-Brooks warrants the condensate collection box surfaces of this boiler for a period of twenty (20) years from the date of shipment when installed in accordance with Cleaver-Brooks installation documentation and operated in accordance with the Operation/Service Manual.

This warranty covers leaks in the collection box, which, from our inspection, are attributed to condensate corrosion. This warranty does not cover damage or failures that are attributed, by our inspection, to corrosion resulting from contaminated air or fuel supply, accumulation of scale, sludge or dirt in the boiler, or other improper service, operation or neglect.

Cleaver-Brooks’ liability hereunder is limited to furnishing a replacement pressure vessel, or component parts thereof, as deemed necessary by our inspection. Cleaver-Brooks is not responsible for shipping, handling, installation and other costs, including all costs associated with the removal and disposition of the old pressure vessel or component parts. In no event

Installation Address:

City: State or Province:

8/22/2018 ACCO Engineered Systems Mail - 1105-17-02 Fort Wayne Boiler https://mail.google.com/mail/u/0/?ui=2&ik=211bda8a04&jsver=PZY5abr1U30.en.&cbl=gmail_fe_180814.14_p4&view=pt&msg=16562a36e6eaef0b&se… 1/4

Brian Schneider <bschneider@accoservice.com>

1105-17-02 Fort Wayne Boiler

Lewis, Steve F. <sflewis@currenthvac.com> Wed, Aug 22, 2018 at 11:16 AM To: Brian Schneider <bschneider@accoservice.com>

Boiler warranty clarification.

From: Paul Fernandez <PFernandez@hydstm.com> Sent: Wednesday, August 22, 2018 1:14 PM To: Lewis, Steve F. <sflewis@currenthvac.com> Cc: Scott Bennett <SBennett@hydstm.com> Subject: Re: 1105-17-02 Fort Wayne Boiler

Steve, The language in the attachment is a little confusing but the standard warranty covers the following:

Warranty Period for ClearFire Condensing Boilers

The pressure vessel shall be guaranteed against thermal shock for 20 years when utilized in a closed loop hydronic heating system with a temperature differential of 120 °F or less. The boiler pressure vessel shall be guaranteed accordingly without a minimum flow rate or return water temperature requirement. The boiler shall not require the use of flow switches or other devices to ensure minimum flow.

The pressure vessel, tubes and tube sheets (heat exchanger) shall be guaranteed against flue gas corrosion and materials/workmanship for a period of 10 years. The condensate collection box shall be guaranteed for 20 years. The burner cylinder shall be warranted for a period of 5 years.

All parts not covered by the above warranties shall carry a 1 year warranty from startup, or 18 months from shipment, whichever occurs first. This shall include all electrical components and burner components.

Paul Fernandez

Hydronic & Steam Equipment Co., Inc.

Cell: 260.452.5527

Sent from Mobile

From: Scott Bennett

Sent: Wednesday, August 22, 9:56 AM https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=PFernandez@hydstm.com https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=sflewis@currenthvac.com https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=SBennett@hydstm.com bschneider Highlight bschneider Highlight bschneider Highlight https://mail.google.com/mail/u/0/?ui=2&ik=211bda8a04&jsver=PZY5abr1U30.en.&cbl=gmail_fe_180814.14_p4&view=pt&msg=16562a36e6eaef0b&se… 2/4

Subject: FW: 1105-17-02 Fort Wayne Boiler

To: Paul Fernandez

Scott Bennett

Fort Wayne Branch Manager

Hydronic & Steam Equipment Co., Inc.

3208 Metro Drive North

Fort Wayne IN 46818

Tel: 260-489-5785

Fax: 260-489-4369

Cell: 260-402-9133

Email sbennett@hydstm.com

Website: www.hydstm.com

From: Lewis, Steve F. [mailto:sflewis@currenthvac.com]

Sent: Wednesday, August 22, 2018 8:44 AM

To: Scott Bennett

Subject: FW: 1105-17-02 Fort Wayne Boiler

Will you read below and also the attachment on warranty? Let me know what warranty we have for this project.

From: Brian Schneider <bschneider@accoservice.com>

Sent: Wednesday, August 22, 2018 8:38 AM

To: Lewis, Steve F. <sflewis@currenthvac.com>

Subject: Fwd: 1105-17-02 Fort Wayne Boiler

Please see the architects email below. Will you talk with cleaver Brooks and see if we can get some clarification on this warranty?

https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=sbennett@hydstm.com http://www.hydstm.com/ https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=sflewis@currenthvac.com https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=bschneider@accoservice.com https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=sflewis@currenthvac.com https://mail.google.com/mail/u/0/?ui=2&ik=211bda8a04&jsver=PZY5abr1U30.en.&cbl=gmail_fe_180814.14_p4&view=pt&msg=16562a36e6eaef0b&se… 3/4

---------- Forwarded message ---------

From: Ryne Obenauf, PE <robenauf@baileyedward.com>

Date: Wed, Aug 22, 2018, 5:38 AM

Subject: RE: 1105-17-02 Fort Wayne Boiler

To: Brian Schneider <bschneider@accoservice.com>

Cc: Cary Kubiak - 5P2SS2P2 <cary.kubiak@gsa.gov>, Martin Harris - 5P1QCC <martin.harris@gsa.gov>, Jamie Thomas

- 5P2SSDD (jamie.thomas@gsa.gov) <jamie.thomas@gsa.gov>

Brian:

The below is a snip from the last page of the submittal document.

There is nothing in the submittal that describes the standard warranty. Can you track that document down and include it in the submittal?

The submittal is not clear if the extended warranty is being purchased. Please clarify.

Ryne Obenauf, PE d

847.660.6610

From: Brian Schneider <bschneider@accoservice.com>

Sent: Tuesday, August 21, 2018 7:07 PM

To: Ryne Obenauf, PE <robenauf@baileyedward.com>

Cc: Cary Kubiak - 5P2SS2P2 <cary.kubiak@gsa.gov>; Martin Harris - 5P1QCC <martin.harris@gsa.gov>; Jamie Thomas - 5P2SSDD (jamie.thomas@gsa.gov) <jamie.thomas@gsa.gov>

Subject: Re: 1105-17-02 Fort Wayne Boiler

All right. Sorry all I've been balancing these with service calls and that's probably not the best idea. Please see the attached. I believe the warranty information you're looking for is on the last page. Bacnet protocol is shown as MSTP.

https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=robenauf@baileyedward.com https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=bschneider@accoservice.com https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=cary.kubiak@gsa.gov https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=martin.harris@gsa.gov https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=jamie.thomas@gsa.gov https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=jamie.thomas@gsa.gov https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=bschneider@accoservice.com https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=robenauf@baileyedward.com https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=cary.kubiak@gsa.gov https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=martin.harris@gsa.gov https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=jamie.thomas@gsa.gov https://mail.google.com/mail/?view=cm&fs=1&tf=1&to=jamie.thomas@gsa.gov https://mail.google.com/mail/u/0/?ui=2&ik=211bda8a04&jsver=PZY5abr1U30.en.&cbl=gmail_fe_180814.14_p4&view=pt&msg=16562a36e6eaef0b&se… 4/4

Thanks, image001.jpg 8K https://mail.google.com/mail/u/0/?ui=2&ik=211bda8a04&view=att&th=16562a36e6eaef0b&attid=0.1&disp=inline&safe=1&zw

Via Email: On
Via Fax: Off
Shop Drawings: undefined_9
Plans: Off
AsBuilt Drawings: Off
Received by:
Date:
Text1: 18-001
Text2: 08/20/2018
Company: Acco Engineered Systems
Address: 6265 San Fernando Road
City, State, Zip: Glendale, CA 91201-2214
Text6: Brian Schneider
Text7: 235216
Text8: Boiler Submittal
Text9: Hydronic & Steam
Text10:
Text11:
Text12:
Text13:
Text14:
Text15:
Text16:
Text17:
Text18:
Text19:
Text20:
Text21:
Via Email_2: Off
Text3: E. Ross Adair Federal Building, Fort Wayne, Indiana - Project # 907573
JOB NAME: E. Ross Adair Federal Building
REVIEWER NOTES:
CB REPRESENTATIVE: Hydronic & Steam Equipment
JOB NAME_2: Ross Adair Federal Building
EQUIPMENT TAGS: B-1, B-2, B-3
LOCATION: Fort Wayne, Indiana
ALTITUDE:
CONTRACTOR: Current Mechanical
ENGINEER: Bailey Edward Design
MODEL NUMBER: CFC-E-1000
QTY: 3
FUEL: X
NATURAL GAS:
BOILER ROOM GAS SUPPLY PRESSURE:
VOLTAGE: 115
DESIGN SUPPLY AND RETURN WATER TEMPERATURE:
FLOW RATE GPM 1:
FLOW RATE GPM 2: X
WATER:
GLYCOL if glycol type and percentage:
Check Box2: Yes
Check Box3: Off
Check Box4: Off
Check Box8: Yes
Check Box9: Off
Check Box10: Off
Check Box11: Off
Check Box12: Off
Check Box13: Off
Check Box14: Off
Check Box5: Off
Check Box6: Off
Check Box7: Off
Check Box15: Off
Check Box16: Off
Check Box17: Off
Check Box18: Off
Check Box19: Off
Check Box20: Yes
Check Box21: Off
Check Box24: Off
Check Box25: Yes
Check Box26: Off
Check Box27: Off
Check Box28: Off
Check Box29: Off
Check Box30: Off
Check Box22: Off
Check Box23: Off
Check Box31: Yes
Check Box32: Off
Check Box33: Off
Check Box34: Off
Check Box35: Off
Check Box40: Off
Check Box41: Off
Check Box42: Off
Check Box43: Off
Check Box44: Off

File details come from the government source that posted it. Updated .