38KF358903_00_A01.pdf

Ship/HULL NO. Ship/HULL NAME ICN: I Re_v: Key Op:

LPD-18 USS NEW ORLEANS

JON: 38KF358903 A01

TITLE:

Knuckle Boom Crane; repair

JOB SPECIFICATION

Anticipated Award Date Production Completion Date: PREPARING ACTIVITY:

o9 (, ?7 / :z»>-b ,~, 1 4 /.:;D)...b POP Start Date: POP End Date: SASEBO

, o f 7- "l--- /-;)-() ">-b t>( !"~ 0 I~~ 7

PREPARED BY: CODE DATE

D.AKAMINE E AK 7/16/2026

APPROVED BY: QM CODE

S.MURAKAMI S225

CONCURRED BY:

~ CODE

A.OKA S233

ASSIST PLANNER'S NAME: CODE

N.KOSHOJI MKS

ASSIST PLANNER'S NAME: CODE

ASSIST PLANNER'S NAME: CODE

DESCRIPTION:

JSN(S): DB01-L042 CASREP # DTG:

S/F CONTACT: ROGERS J CWP# CCNS#

Approved by S300/S900~~ Da1e,2-i;JVl Z/J2JP AVL: 7J1

l. . OLINA ProJed Officer

LWC:

Work Completed

S/Force: Rate: Date:

Ship Supt: Date: SRF CONTROL NO.:

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

1301397410

Ship/HULL NO. Ship/HULL NAME ICN: I Re_v: Key Op:

JON:

LPD-18 USS NEW ORLEANS 38KF358903

TITLE:

Knuckle Boom Crane; repair

1. SCOPE:

1.1 Title: Knuckle Boom Crane; repair

1. 2 Location of Work:

1.2.1 Boat and Cargo Crane (01-82-2-X)

1.3 Identification:

1.3.1 Quantity (One AY), Knuckle Boom Crane located in 1.2.1

Manufacture

MFR ID

- Allied Systems Company

- K80-65-1975

Capacity - 22,046 LBS Operating Pressure - 3,500 PSIG APL No. - 57A050001

2 . REFERENCES:

1.3.1.1 Quantity (One SE), PLC Controller of Load Moment

Indicator (LMI) System for 1.3.1, P/N: 259487

2.1 Standard Items (FY27)

A01

2.2 SG811-CF-MMC-010 Rev 10, Boat and Cargo Crane, Knuckleboom, Model K80-65, Chapters 1 Through 8 and Appendices A Through F

2.3 SG811-CF-MMC-020 Rev 2, Boat and Cargo Crane, Knuckle Boom, Model K80-65, Appendices G through K

2.4 SG811-CF-MMC-030 Rev 1, Boat and Cargo Crane, Knuckle Boom, Model K80-65, Appendices L through 0

2.5 320-7318482 Rev J, PWR SYS Deck Plan, Electrical Zone No.7 (Sheet 3A / Zone 48-G)

2.6 MIL-STD-2003B, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.7 MIL-STD-1310H(NAVY), Shipboard Bonding, Grounding, and Other Techniques for Electromagnetic Compatibility, Electromagnetic Pulse(EMP) Mitigation, and Safety

3 . REQUIREMENTS:

3.1 Provide subject matter expertise for authorized original equipment manufacturer (OEM), Allied Systems Company, trained and certified service provider for disassembly, removal, inspection, repair, assembly, installation, adjustment, calibration, testing and provide each special tool and proprietary

Ship/HULL NO. Ship/HULL NAME ICN: Rev: Key Op:

JON: 38KF358903 A01

TITLE:

Knuckle Boom Crane; repair drawing for each equipment listed in 1.3, and located in 1.2.

3.1.1 Provide certification from the OEM to the SUPERVISOR that the vendor is an OEM trained and certified service provider, for approval a minimum of 15 days prior to commencement of work. Submit, in approved transferable media, one copy of a report identifying the OEM-authorized service provider.

3.2 Remove existing and install each new PLC controller listed in 1.3.1.1 under the direction of OEM technical representative, using 2.2 through 2.5, and ENCLOSURE (A) for guidance.

3.2.1 Cable installations must be in accordance with 2.6.

3.2.2 Connect and verify connections.

3.2.3 Bond and ground equipment in accordance with 2.7.

3.2.4 Calibrate and program each PLC controller under the direction of OEM technical representative, using 2.2 through 2.4 and ENCLOSURE (A) for guidance.

(V) (G) "OPERATIONAL TEST"

3.3 Accomplish an operational test of each knuckle boom crane listed in

1.3.1 and verify correct operation, conducted by the ship's force and directed by the OEM technical representative, using 2.2 through 2.4 and ENCLOSURE (A) for guidance. -Sl30

3.3.1 Accomplish the requirements of 009-009 of 2.1 for operational test of knuckle boom crane, using ENCLOSURE (A) for guidance.

3.3.2 Provide each mobile crane for load test of each knuckle boom crane.

3.3.3 Accomplish a calibration test of each knuckle boom crane using a 22,000 pound load weight.

3.3.4 Accomplish a 110 percent dynamic test of each knuckle boom crane using a 24,200 pound load weight.

3.3.5 Accomplish a safety test of each knuckle boom crane to verify anti-two block works correctly.

3.4 Accomplish the requirements of 009-032 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 Initial Condition - During calibration of the LMI, the PLC was found unable to reliably retain the metric unit setting, indicating memory degradation. OEM recommended replacement under ICN: 38KF258902-A01 CFR YAM-

Ship/HULL NO. Ship/HULL NAME 'ICN: Rev: Key Op:

JON: 38KF358903 A01

TITLE:

Knuckle Boom Crane; repair

016.

4.2 Known source of proprietary original equipment manufacture (OEM) and technical representative:

Allied System Company 21433 SW Oregon St.

Sherwood, OR 97140-9799 Phone : ( 5 0 3 ) 6 2 5 - 2 5 6 0 E-mail: service@alliedsystems.com

Jonathan.Grat@AlliedSystems.com Randel.Pearson@Alliedsystems.com

4.2.1 The Contractor may choose another source that meets all stated requirements in this work specification.

4.3 S246 test branch decided that test procedure is not required to this job scope as official e-mail response on 7/15/2026 to TP request.

4.4 SRF Tool Room will issue each torque wrench, dial indicator, dynamometer, and test weight when required.

5. GOVERNMENT FURNISHED MATERIAL (GFM) :

5.1 GOVERNMENT FURNISHED MATERIALS.

MATERIAL LIST

ITEM PC REF STOCK HAZ DOC

QTY PARA M/C DESCRIPTION REQD/ NO. NO. NO. NUMBER MAT NO.

UNIT

NO.

001 - - M

PLC CONTROLLER,

9B 9999 SA2601025 N 6119E310 1/EA 3.2 P/N: 259487

Ship/HULL NO. Ship/HULL NAME

TITLE:

Knuckle Boom Crane; repair

HULL:LPD-18

ICN&KeyOp:38KF358903A01

AVAIL:7J1

ICN:

JON: 38KF358903

This email serves as S241 official response to ESR LPD18-0913.

: Rev: Key Op:

: - A01

BLUF: The OEM will be on-site to perform the installation, programming, and calibration of the PLC.

Reference(s):

A. ESR LPD18-0913, Knuckle Boom Crane Load Monitor Indicator Panel; replace B. CFR YAM-016, 38KF258902-A01 (PM Comment)

Enclosure:

1. Knuckle Boom Crane Repair Questions with Allied Systems

Background:

1. Reference (A) requested Code S241 to review and investigate information necessary to install the PLC and provide details for creating a SPEC. PLC (P/N: 259487) is not listed in the technical manual or drawings.

2. Code S241 contacted Allied Systems (OEM) to gather information regarding the replacement of PLC (PIN: 259487), see Enclosure (1 ).

3. Replacing the PLC will eliminate the need for the workarounds stated in Reference (8).

4. The OEM will perform the installation, calibration, and programming of the PLC. The installation documents are proprietary to Allied Systems and need to be authorized for release.

5. The following tests will be performed by the OEM:

a. Calibration testing: 22,000 lbs will be required.

b. 110% dynamic testing: 24,200 lbs will need to be available. The test slightly overloads the crane and verifies all functions of the boom, winch, slew, and jib functions.

c. Test safeties will verify that the anti-two block works and cuts out crane functions.

d. Emergency Function/Accumulator Test: 200 lbs will be required. This test uses the 15 hp back up motor to get the crane lowered into a safe position; the crane will be tested again by shutting off all power and lowering the load using the accumulator.

ENCLOSURE (A) 1 12

Ship/HULL NO. Ship/HULL NAME ICN: Rev: Key Op:

JON: : 38KF358903 A01 -

TITLE:

Knuckle Boom Crane; repair

Designer's Comments:

1. The OEM will be on-site to perform the installation, programming, and calibration of the PLC. Industrial support will be required for tests with load.

2. Per discussion with OEM, the emergency function/accumulator test is not within scope of MK II LMI PLC replacement and is not required to be included in the work specification. S246 has reviewed and concurs that the other OEM-recommended tests are valid for LMI calibration, safeties, and overload setting verification.

3. This concludes Design action for ESR LPD18-0913.

ENCLOSURE (A) 2 12