36C26218R0720-003.pdf

G u ld m a n n

G B

-1

/1

/1

Periodic Inspection according to

DS/EN ISO 10535:2006

12-month inspection of hoist and rail systems

Checklist

1. Rail System:

Check that all brackets are tightened with correct torque to the ceiling/wall- 3/8"-34Nm

Check that all brackets are tightened with correct torque to the rail system- 17mm-54Nm

If not possible, do a load test with 1.5 x rated load for 20 min.

Check reinforcement

If not possible, do a load test with 1.5 x rated load

Check and re-tighten end stops and check they are secured with pins

Check that brackets are placed over all rail joints

Check that a sticker with max. load is placed on hoist and rail system (max. load on hoist must be equal or less than the rail system)

If no sticker is placed on the rail system, check the distance between brackets according to the Installation Guide and place a sticker with rated load after a load test with 1,5 x rated load for 20 min.

Do a load test with rated load through the entire system

Place a sticker with a new date for next inspection

2. Electrical connections:

Check that all cables are intact

Check that all cables are secured with a cable relief inside the transformer.

Check for rupture on cables and on isolation

Check for correct earth connection if this is established

Check that no cables with 110v/220v are in contact with the rail system

Check that cables have the right length (not turned up)

3. Combi-Lock:

Check that safety locks are installed correctly and are intact

Check for dust, etc. inside rails where safety locks are mounted

Check that they open and close easily

Check for corrosion on the safety locks (in case of corrosion, change them)

Check the function of the safety locks with and without traverse rail (must not open without traverse rail)

4. Turntable:

Check the bearings.

5. Switch track:

Check that tongue moves fully and easily.

6. Hoist GH2/GH3

Check connection between trolley and hoist. All locking rings must be intact.

Original pins are used to secure GH3 to trolley

Check connection of strap to the hoist.

Check the strap fraying

Check the stop on the hoist and on the strap for cracks or broken parts

Check the lifting strap, in must be intact (the whole length)

Check the strap to the hoist. Unreel and pull hard

Check connection between strap and hanger

6. Hoist GH2/GH3- continued

Check the emergency stop

Check the emergency lowering

Do a full lifting cycle with rated load – must be effortless and without jarring sound

Update hoist software via SIC program

Place a sticker with a new date for next inspection

Check that the scale is functioning and calibrated.

7. Lifting Hanger-GH2

Check welding

Check sling attachment– must not be bent or worn out.

Check for abnormal space between hanger and swivel

8. Lifting Hanger- GH3

Check hanger attachment safety mechanism for correct function

Check sling attachment rubber finger for correct function and wear

Check for damage to plastic covers that could compromise use of the hanger

Comments:

Inspection Location (Facility Name):

Room Number:

Serial Number:

Inspection Date:

Inspected Company Name:

Inspected by:

Facility representative: