S05. 224000 - PLUMBING FIXTURES REV 1.pdf

Renovate 3rd Floor Amb Care for Specialty Care Clinic Final CD Submittal

Task Order 36C25023C0022

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SECTION 22 40 00

PLUMBING FIXTURES

PART 1 - GENERAL

1.1 DESCRIPTION

A. Plumbing fixtures, associated trim and fittings necessary to make a complete installation from wall or floor connections to rough piping, and certain accessories.

B. A complete listing of all acronyms and abbreviations are included in

Section 22 05 11, COMMON WORK RESULTS FOR PLUMBING.

1.2 RELATED WORK

A. Section 01 00 00, GENERAL REQUIREMENTS.

B. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

C. Section 01 81 13, SUSTAINABLE CONSTRUCTION REQUIREMENTS.

D. Section 01 91 00, GENERAL COMMISSIONING REQUIREMENTS.

E. Section 07 92 00, JOINT SEALANTS: Sealing between fixtures and other finish surfaces.

F. Section 08 31 13, ACCESS DOORS, AND FRAMES: Flush panel access doors.

G. Section 10 21 13, TOILET COMPARTMENTS: Through bolts.

H. Section 22 05 11, COMMON WORK RESULTS FOR PLUMBING.

I. Section 22 08 00, COMMISSIONING OF PLUMBING SYSTEMS: Requirements for commissioning, systems readiness checklist, and training.

J. Section 22 13 00, FACILITY SANITARY AND VENT PIPING.

1.3 APPLICABLE PUBLICATIONS

A. The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.

B. The American Society of Mechanical Engineers (ASME):

A112.6.1M-1997 (R2012)..Supports for Off-the-Floor Plumbing Fixtures for Public Use

A112.19.1-2013..........Enameled Cast Iron and Enameled Steel Plumbing

Fixtures

A112.19.2-2013..........Ceramic Plumbing Fixtures

A112.19.3-2008..........Stainless Steel Plumbing Fixtures

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C. American Society for Testing and Materials (ASTM):

A276-2013a..............Standard Specification for Stainless Steel Bars and Shapes

B584-2008...............Standard Specification for Copper Alloy Sand

Castings for General Applications

D. CSA Group:

B45.4-2008 (R2013)......Stainless Steel Plumbing Fixtures

E. National Association of Architectural Metal Manufacturers (NAAMM):

AMP 500-2006............Metal Finishes Manual

F. American Society of Sanitary Engineering (ASSE):

1016-2011...............Automatic Compensating Valves for Individual

Showers and Tub/Shower Combinations

G. NSF International (NSF):

14-2013.................Plastics Piping System Components and Related

Materials

61-2013.................Drinking Water System Components – Health

Effects

372-2011................Drinking Water System Components – Lead Content

H. American with Disabilities Act (A.D.A)

I. International Code Council (ICC):

IPC-2015................International Plumbing Code

1.4 SUBMITTALS

A. Submittals, including number of required copies, will be submitted in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND

SAMPLES.

B. Information and material submitted under this section will be marked

“SUBMITTED UNDER SECTION 22 40 00, PLUMBING FIXTURES”, with applicable paragraph identification.

C. Manufacturer's Literature and Data including: Full item description and optional features and accessories. Include dimensions, weights, materials, applications, standard compliance, model numbers, size, connections, and capacity.

D. Operating Instructions: Comply with requirements in Section 01 00 00, GENERAL REQUIREMENTS.

E. Completed System Readiness Checklist provided by the CxA and completed by the Contractor, signed by a qualified technician, and dated on the

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22 40 00 - 3 date of completion, in accordance with the requirements of Section 22

08 00, COMMISSIONING OF PLUMBING SYSTEMS.

F. Submit training plans and instructor qualifications in accordance with the requirements of Section 22 08 00, COMMISSIONING OF PLUMBING

SYSTEMS.

1.5 QUALITY ASSURANCE

A. Bio-Based Materials: For products designated by the USDA’s Bio-

Preferred Program, provide products that meet or exceed USDA recommendations for bio-based content, so long as products meet all performance requirements in this specifications section. For more information regarding the product categories covered by the Bio-

Preferred Program, visit http://www.biopreferred.gov.

1.6 AS-BUILT DOCUMENTATION

A. Submit manufacturer’s literature and data updated to include submittal review comments and any equipment substitutions.

B. Submit operation and maintenance data updated to include submittal review comments, substitutions and construction revisions will be in electronic version on compact disc or DVD inserted into a three-ring binder. All aspects of system operation and maintenance procedures, including piping isometrics, wiring diagrams of all circuits, a written description of system design, control logic, and sequence of operation will be included in the operation and maintenance manual. The operations and maintenance manual will include troubleshooting techniques and procedures for emergency situations. Notes on all special systems or devices such as damper and door closure interlocks will be included. A List of recommended spare parts (manufacturer, model number, and quantity) will be furnished. Information explaining any special knowledge or tools the owner will be required to employ will be inserted into the As-Built documentation.

C. The installing contractor will maintain as-built drawings of each completed phase for verification; and will provide the complete set at the time of final systems certification testing. As-built drawings are to be provided, and a copy of them in AutoCAD version //____// provided on compact disk or DVD. Should the installing contractor engage the testing company to provide as built or any portion thereof, it will not http://www.biopreferred.gov/

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22 40 00 - 4 be deemed a conflict of interest or breach of the ‘third party testing company’ requirement.

D. Certification documentation will be provided to COR 10 working days prior to submitting the request for final inspection. The documentation will include all test results, the names of individuals performing work for the testing agency on this project, detailed procedures followed for all tests, and certification that all results of tests were within limits specified.

PART 2 - PRODUCTS

2.1 MATERIALS

A. Material or equipment containing a weighted average of greater than

0.25 percent lead is prohibited in any potable water system intended for human consumption and will be certified in accordance with NSF 61 or NSF 372. Endpoint devices used to dispense water for drinking will meet the requirements of NSF 61.

B. Plastic pipe, fittings, and solvent cement will meet NSF 14 and will be

NSF listed for the service intended.

2.2 STOPS

A. Provide lock-shield loose key or screwdriver pattern angle stops, straight stops, or stops integral with faucet, with each compression type faucet whether specifically called for or not, including sinks in solid-surface, wood and metal casework, laboratory furniture and pharmacy furniture. Locate stops centrally above or below fixture in accessible location.

B. Furnish keys for lock shield stops to the COR.

C. Supply from stops not integral with faucet will be chrome plated copper flexible tubing or flexible stainless steel with inner core of non-toxic polymer.

D. Supply pipe from wall to valve stop will be rigid threaded IPS copper alloy pipe, i.e. red brass pipe nipple, chrome plated where exposed.

E. Mental Health Area: Provide stainless steel drain guard for all lavatories not installed in casework.

2.3 ESCUTCHEONS

A. Heavy type, chrome plated, with set screws. Provide for piping serving plumbing fixtures and at each wall, ceiling, and floor penetrations in exposed finished locations and within cabinets and millwork.

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2.4 LAMINAR FLOW CONTROL DEVICE

A. Smooth, bright stainless steel or satin finish, chrome plated metal laminar flow device will provide non-aeration, clear, coherent laminar flow that will not splash in basin. Device will also have a flow control restrictor and have vandal resistant housing. Aerators are prohibited.

B. Flow Control Restrictor:

1. Capable of restricting flow from 32 ml/s to 95 ml/s (0.5 gpm to 1.5 gpm) for lavatories; 125 ml/s to 140 ml/s (2.0 gpm to 2.2 gpm) for sinks P-505 through P-520, P-524 and P-528; and 174 ml/s to 190 ml/s

(2.75 gpm to 3.0 gpm) for dietary food preparation and rinse sinks or as specified.

2. Compensates for pressure fluctuation maintaining flow rate specified above within 10 percent between 170 kPa and 550 kPa (25 psig and 80 psig).

3. Operates by expansion and contraction, eliminates mineral/sediment build-up with self-cleaning action, and is capable of easy manual cleaning.

2.5 CARRIERS

A. ASME A112.6.1M, with adjustable gasket faceplate chair carriers for wall hung closets with auxiliary anchor foot assembly, hanger rod support feet, and rear anchor tie down.

B. ASME A112.6.1M, lavatory, concealed arm support steel plate as detailed on drawing. All lavatory chair carriers will be capable of supporting the lavatory with a 250-pound vertical load applied at the front of the fixture.

C. Where water closets, lavatories or sinks are installed back-to-back and carriers are specified, provide one carrier to serve both fixtures in lieu of individual carriers. The drainage fitting of the back-to-back carrier will be so constructed that it prevents the discharge from one fixture from flowing into the opposite fixture.

2.6 WATER CLOSETS

A. (P-111) Water Closet (Wall Hung, ASME A112.19.2) elongated bowl, siphon jet, wall outlet, top inlet spud, 4.8 L (1.28 gallons per flush with maximum 10 percent variance. Top of seat will be 450 mm (18 inches) above finished floor.

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1. Seat: Institutional/Industrial, solid plastic, extra heavy duty, chemical resistant, posture contoured body open front design less cover for elongated bowls, integrally molded bumpers, concealed check hinge with stainless steel post. Color will be white.

2. Fittings and Accessories: Gaskets-neoprene; bolts with chrome plated cap nuts and washers and carrier.

3. Flush valve: Large chloramines resistant diaphragm, semi-red brass body, hydraulic flush valve, electric solenoid operated, 25 mm (1 inch) IPS wheel handle back check angle stop valve, adjustable tailpiece, high pressure vacuum breaker, elbow flush connection, spud coupling for 40 mm (1-1/2 inches) top spud and cast set screw wall and spud flanges. Provide 300 mm by 300 mm (12 inches by 12 inches) stainless steel access door with key operated cylinder lock specified in Section 08 31 13, ACCESS DOORS, AND FRAMES.

2.7 LAVATORIES

A. Dimensions for lavatories are specified, Length by width (distance from wall) and depth.

B. Brass components in contact with water will contain no more than 0.25 percent lead content by dry weight. Faucet flow rates will be 3.9 L/m

(1.5 gpm) for private lavatories and either 1.9 L/m (0.5 gpm) or 1.0 liter (0.25 gallons) per cycle for public lavatories.

C. (P-415) Lavatory (ASME A112.19.2) straight back, approximately 508 mm by 457 mm (20 inches by 18 inches) and a 102 mm (4 inches) minimum apron, first quality vitreous china. Punching for faucet on four-inch centers. Set rim 864 mm (34 inches) above finished floor.

1. Faucet: Solid cast brass construction, chrome plated, gooseneck spout with outlet 102 mm to 127 mm (4 inches to 5 inches) above rim.

Electronic sensor operated, 102 mm (4 inches) center set mounting, wiring box 120/24 volt solenoid, hard-wired transformer back check valves solid brass hot-cold water mixer adjusted from top deck with barrier free design control handle. Provide laminar flow control device. Breaking the light beam will activate the water flow. Flow will stop when user moves away from light beam. Provide steel access door with key operated cylinder lock. See Section 08 31 13, ACCESS

DOORS AND FRAMES All connecting wiring between transformer, solenoid

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22 40 00 - 7 valve and sensor will be cut to length with no excess hanging or wrapped up wiring allowed.

2. Drain: Cast or wrought brass with flat grid strainer, offset tailpiece, brass, chrome plated.

3. Stops: Angle type. See paragraph “Stops.”

4. Trap: Cast copper alloy, 38 mm by 32 mm (1 1/2 inches by 1 1/4 inches) P-trap. Adjustable with connected elbow and 1.4 mm thick (17 gauge) tubing extension to wall. Exposed metal trap surface and connection hardware will be chrome plated with a smooth bright finish. Set trap parallel to the wall. Set trap parallel to wall.

5. Provide cover for exposed piping, drain, stops and trap per A.D.A.

D. (P-416) Sink (304 stainless steel, Single Compartment, Undermount) approximately 18 inches by 16 inches with single compartment inside dimensions approximately 16 inches by 14 inches by 5 1/2 inches deep.

Shall be minimum of 18 gauge. Corners and edges shall be well rounded:

1. Faucet: Solid brass construction, 1.5 gpm deck mounted faucet, swivel gooseneck spout with approximately 6 inches reach with spout outlet 8 inches above deck and 4 inches wrist blades. Faucet shall be polished chrome plated.

2. Drain: Drain plug with cup strainer, stainless steel.

3. Trap: Cast copper alloy 38 mm (1 1/2 inches) P-trap with cleanout plug. Provide wall connection and escutcheon.

4. Provide cover for exposed piping, drain, stops and trap per A.D.A.

E. (P-531) Sink (304 stainless steel, Single Compartment, Undermount, Sensor Operated Faucet) approximately 18 inches by 16 inches with single compartment inside dimensions approximately 16 inches by 14 inches by 5 1/2 inches deep. Shall be minimum of 18 gauge. Corners and edges shall be well rounded:

1. Faucet: Solid cast brass construction, chrome plated, gooseneck spout with outlet 102 mm to 127 mm (4 inches to 5 inches) above rim.

Electronic sensor operated, 102 mm (4 inches) center set mounting, wiring box, 120/24 volt solenoid, remote mounted transformer, back check valves, solid brass hot-cold water mixer adjusted from top deck with barrier free design control handle and inline filter.

Provide laminar flow control device. Breaking the light beam shall activate the water flow. Flow shall stop when user moves away from

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22 40 00 - 8 light beam. Provide steel access door with key operated cylinder lock. See Section 08 31 13, ACCESS DOORS AND FRAMES. All connecting wiring between transformer, solenoid valve and sensor shall be cut to length with no excess hanging or wrapped up wiring allowed.

2. Drain: Drain plug with cup strainer, stainless steel.

3. Trap: Cast copper alloy 38 mm (1 1/2 inches) P-trap with cleanout plug. Provide wall connection and escutcheon.

4. Provide cover for exposed piping, drain, stops and trap per A.D.A.

F. (P-418) Lavatory (Sensor Control, Gooseneck Spout, ASME A112.19.2) straight back, approximately 508 mm by 457 mm (20 inches by 18 inches) and a 102 mm (4 inches) minimum apron, first quality vitreous china with punching for gooseneck spout. Set rim 864 mm (34 inches) above finished floor.

1. Faucet: Combination eye wash faucet. Angled, adjustable spray heads with 3” spacing, dust covers, and adaptor to fit faucet. Solid cast brass construction, chrome plated, gooseneck spout with outlet 102 mm to 127 mm (4 inches to 5 inches) above rim. Mixing valve to regulate water temperature per ANSI Z358 and OSHA requirements.

2. Drain: Cast or wrought brass with flat grid strainer with offset tailpiece, brass, chrome plated.

3. Stops: Angle type. See paragraph “Stops.”

4. Trap: Cast copper alloy, 38 mm by 32 mm (1 1/2 inches by 1 1/4 inches) P-trap. Adjustable with connected elbow and 17 gage tubing extension to wall. Exposed metal trap surface and connection hardware will be chrome plated with a smooth bright finish. Set trap parallel to wall.

5. Provide cover for exposed piping, drain, stops and trap per A.D.A.

G. (P-419) Sink (304 stainless steel, Single Compartment, Undermount) approximately 18 inches by 16 inches with single compartment inside dimensions approximately 16 inches by 14 inches by 5 1/2 inches deep.

Shall be minimum of 18 gauge. Corners and edges shall be well rounded:

1. Faucet: Solid brass construction, 1.5 gpm deck mounted faucet, swivel gooseneck spout with approximately 6 inches reach with spout outlet 8 inches above deck and 4 inches wrist blades. Faucet shall be polished chrome plated.

2. Drain: Drain plug with cup strainer, stainless steel.

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3. Trap: Cast copper alloy 38 mm (1 1/2 inches) P-trap with cleanout plug. Provide wall connection and escutcheon.

4. Provide cover for exposed piping, drain, stops and trap per A.D.A.

2.8 SINKS AND LAUNDRY TUBS

A. Dimensions for sinks and laundry tubs are specified, length by width

(distance from wall) and depth.

B. (P-528) Sink (CRS, Single Compartment, Countertop ASME A112.19.2, Kitchen Sinks) self-rimming, back faucet ledge, approximately 533 mm by

559 mm (21 inches by 22 inches) with single compartment inside dimensions approximately 406 mm by 483 mm by 191 mm (16 inches by 19 inches by 7 1/2 inches) deep. Will be minimum of 1.3 mm thick (18 gauge) CRS. Corners and edges will be well rounded:

1. Faucet: Solid brass construction, 8.3 L/m (2.2 gpm) deck mounted combination faucet with Monel or ceramic seats, removable replacement unit containing all parts subject to ware, swivel gooseneck spout with approximately 203 mm (8 inches) reach with spout outlet 152 mm (6 inches above deck and 102 mm (4 inches) wrist blades. Faucet will be polished chrome plated.

2. Drain: Drain plug with cup strainer, stainless steel.

3. Trap: Cast copper alloy 38 mm (1 1/2 inches) P-trap with cleanout plug. Provide wall connection and escutcheon.

4. Provide cover for exposed piping, drain, stops and trap per A.D.A.

C. (P-529) Sink (CRS, Single Compartment, Countertop ASME A112.19.2, Kitchen Sinks) self-rimming, back faucet ledge, approximately 381 mm by

445 mm (15 inches by 17.5 inches) with single compartment inside dimensions approximately 305 mm by 305 mm by 165 mm (12 inches by 12 inches by 6 1/2 inches) deep. Will be minimum of 1.3 mm thick (18 gauge) CRS. Corners and edges will be well rounded:

1. Sensor Control: Provide an infra-red photocell sensor and solenoid valve to control flow automatically, thermostatic control valve with check stops, 24 volt transformer, wire box and steel access door with key operated cylinder lock see specification ACCESS DOORS.

Operation: Breaking the light beam will activate the water flow.

Flow will stop when the user moves from the light beam.

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2. Gooseneck spout: Spout and trim will be solid brass construction and be chromium plated with smooth bright finish. Provide laminar flow device.

3. Drain: Drain plug with cup strainer, stainless steel.

4. Trap: Cast copper alloy 38 mm (1 1/2 inches) P-trap with cleanout plug. Provide wall connection and escutcheon.

5. Provide cover for exposed piping, drain, stops and trap per A.D.A.

2.9 EMERGENCY FIXTURES

A. (P-708) Emergency Eye and Face Wash (Deck Mounted): CRS, deck mounted, squeeze valve control, deck flange, 8-ft hose with 275 psi maximum working pressure. Mount eye and face wash spray heads adjacent to sink.

Provide with thermostatic mixing valve to provide tepid water from 30 to 35 degrees C (85 to 95 degrees F). Flow rate will be 11.4 L/m (3 gpm).

2.10 HYDRANT, HOSE BIBB AND MISCELLANEOUS DEVICES

A. (P-808) Washing Machine Supply and Drain Units: Fabricate of 16-gage steel with highly corrosion resistant epoxy finish. Unit to have 51 mm

(2 inches) drain connection, 13 mm (1/2 inch) combination MPT brass sweat connection, ball type shut-off valve, 51 mm (2 inches) cast brass

P-trap. Size 229 mm by 375 mm (9 inches by 14 3/4 inches) rough wall opening 203 mm by 330 mm by 92 mm (8 inches by 13 inches by 3 5/8 inches). Centerline of box will be 1118 mm (44 inches) above finished floor.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Fixture Setting: Opening between fixture and floor and wall finish will be sealed as specified under Section 07 92 00, JOINT SEALANTS. Bio-based materials will be utilized when possible.

B. Supports and Fastening: Secure all fixtures, equipment, and trimmings to partitions, walls, and related finish surfaces. Exposed heads of bolts and nuts in finished rooms will be hexagonal, polished chrome plated brass with rounded tops.

C. Through Bolts: For free standing marble and metal stud partitions refer to Section 10 21 13, TOILET COMPARTMENTS.

D. Toggle Bolts: For hollow masonry units, finished or unfinished.

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E. Expansion Bolts: For brick or concrete or other solid masonry. Will be

6 mm (1/4 inch) diameter bolts, and to extend at least 76 mm (3 inches) into masonry and be fitted with loose tubing or sleeves extending into masonry. Wood plugs, fiber plugs, lead or other soft metal shields are prohibited.

F. Power Set Fasteners: May be used for concrete walls, will be 6 mm (1/4 inch) threaded studs, and will extend at least 32 mm (1 1/4 inches) into wall.

G. Tightly cover and protect fixtures and equipment against dirt, water and chemical or mechanical injury.

H. Where water closet waste pipe has to be offset due to beam interference, provide correct and additional piping necessary to eliminate relocation of water closet.

I. Aerators are prohibited on lavatories and sinks.

J. If an installation is unsatisfactory to the COR, the Contractor will correct the installation at no cost or additional time to the

Government.

3.2 CLEANING

A. At completion of all work, fixtures, exposed materials, and equipment will be thoroughly cleaned.

3.3 COMMISSIONING

A. Provide commissioning documentation in accordance with the requirements of Section 22 08 00, COMMISSIONING OF PLUMBING SYSTEMS.

B. Components provided under this section of the specification will be tested as part of a larger system.

3.4 DEMONSTRATION AND TRAINING

A. Provide services of manufacturer’s technical representative for four hours to instruct VA Personnel in operation and maintenance of the system.

B. Submit training plans and instructor qualifications in accordance with the requirements of Section 22 08 00, COMMISSIONING OF PLUMBING

SYSTEMS.

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