081400 - INTERIOR WOOD DOORS.pdf

02-01-16

SYRACUSE VA MEDICAL CENTER

DESIGN 3RD AND 4TH FLOOR D-WING RENOVATION

VA PROJECT NO. 528A7-19-708

FE PROJECT NO. 19-083

08 14 00 - 1

SECTION 08 14 00

INTERIOR WOOD DOORS

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes:

1. Interior flush wood doors with impact laminate finish .

a. Fire rated doors.

b. Smoke rated doors.

1.2 RELATED REQUIREMENTS

A. Door Hardware including hardware location (height): Section 08 71 00, DOOR HARDWARE.

B. Installation of Doors and Hardware: Section 08 11 13, HOLLOW METAL

DOORS AND FRAMES, Section 08 71 00, DOOR HARDWARE.

1.3 APPLICABLE PUBLICATIONS

A. Comply with references to extent specified in this section.

B. American National Standards Institute/Window and Door Manufacturers

Association (ANSI/WDMA):

1. I.S. 1A-13 - Architectural Wood Flush Doors.

C. ASTM International (ASTM):

1. E90-09 - Laboratory Measurements of Airborne Sound Transmission Loss of Building Partitions and Elements.

D. National Fire Protection Association (NFPA):

1. 80-16 - Fire Doors and Other Opening Protectives.

2. 252-12 - Fire Tests of Door Assemblies.

E. UL LLC (UL):

1. 10C-09 - Positive Pressure Fire Tests of Door Assemblies.

F. Window and Door Manufacturers Association (WDMA):

1. TM 7-14 - Cycle-Slam Test.

2. TM 8-14 - Hinge Loading Test.

3. TM 10-14 - Screw Holding Capacity.

1.4 SUBMITTALS

A. Submittal Procedures: Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

B. Submittal Drawings:

DESIGN 3RD AND 4TH FLOOR D-WING RENOVATION

08 14 00 - 2

1. Show size, configuration, and fabrication and installation details.

2. Verification required to the existing conditions before submitting the door package.

3. Include details of glazing.

4. Indicate project specific requirements not included in

Manufacturer's Literature and Data submittal.

C. Manufacturer's Literature and Data:

1. Description of each product.

2. Fire rated doors showing conformance with NFPA 80.

D. Samples:

1. Laminate sample 200 mm by 275 mm (8 inch by 11 inch) showing finish and color.

2. Edge sample 300mm (12 inches) long with specified finish to match door face

E. Test Reports: Indicate each product complies with specifications.

1. Screw Holding Capacity Test.

2. Cycle-Slam Test.

3. Hinge-Loading Test.

F. Operation and Maintenance Data:

1. Care instructions for each exposed finish product.

1.5 QUALITY ASSURANCE

A. Manufacturer Qualifications:

1. Regularly and presently manufactures specified products.

2. Manufactures specified products with satisfactory service on five similar installations for minimum five years.

1.6 DELIVERY

A. Deliver products in manufacturer's original sealed packaging.

1. Minimum 0.15 mm (6 mil) polyethylene bags or cardboard packaging to remain unbroken during delivery and storage.

B. Mark packaging, legibly. Indicate manufacturer's name or brand, type, finish, color, and manufacture date.

1. Identify door opening corresponding to Door Schedule.

C. Before installation, return or dispose of products within distorted, damaged, or opened packaging.

DESIGN 3RD AND 4TH FLOOR D-WING RENOVATION

08 14 00 - 3

1.7 STORAGE AND HANDLING

A. Store products indoors in dry, weathertight, conditioned, facility.

1. Store doors according to ANSI/WDMA I.S. 1A.

B. Protect products from damage during handling and construction operations.

1.8 FIELD CONDITIONS

A. Environment:

1. Product Temperature: Minimum 21 degrees C (70 degrees F) for minimum

48 hours before installation.

2. Work Area Ambient Temperature Range: 21 to 27 degrees C (70 to

80 degrees F) continuously, beginning 48 hours before installation.

3. Install products when building is permanently enclosed and when wet construction is completed, dried, and cured.

a. Comply with door manufacturer's instructions for relative humidity.

1.9 WARRANTY

A. Construction Warranty: FAR clause 52.246-21, "Warranty of

Construction."

B. Manufacturer's Warranty: Warrant interior factory finished flush laminate faced doors against material and manufacturing defects including; but not limited to; structural failure, warp, delamination, finish degradation or edge failure.

1. Warranty Period: Lifetime of original installation.

PART 2 - PRODUCTS

2.1 PRODUCTS - GENERAL

A. Basis of Design: Construction Specialties, Inc. Acrovyn Door Systems

B. Provide each product from one manufacturer.

2.2 FLUSH WOOD DOORS

A. General:

1. ANSI/WDMA I.S. 1A, Extra Heavy Duty.

2. Adhesive: Type II.

DESIGN 3RD AND 4TH FLOOR D-WING RENOVATION

08 14 00 - 4

3. Core: Structural composite lumber, except when mineral core is required for fire rating.

4. Thickness: 44 mm (1-3/4 inches) unless otherwise shown or specified.

5. Replaceable Door Stiles (Edges): 19 mm (3/4 inch) stiles, complying with specified performance criteria for hinges, that are field replaceable if damaged

B. Faces:

1. Finish: “Chameleon” wood grain impact resistant, PVC-free Acrovyn.

a. Classic Maple #372

2. Face material base color integral throughout face sheet to eliminate discoloration caused by scratching.

3. Face Veneer Wear Index – Abrasion Resistance Testing – ASTM D4060-

90; 28,000 cycles to provide out resistant to scuffing and scratching.

4. Veneer Impact Resistance – ASTM D-4226: 86 in/lb (99.08kg/cm3) to confirm impact resistance of face finish.

5. Painted Finishes: Custom Grade, mill option close grained hardwood, premium or medium density overlay.

6. Factory sand doors for finishing.

C. Door Edges:

1. Finish: Edges of door to be PVC-free impact resistant Acrovyn:

Matching Door Finish.

2. Edges are to fully wrap the door vertical stiles to eliminate banded edges.

3. Door edges shall be exclusive of fasteners to improve appearance.

4. Edges to be flush with face of door.

5. Edges to include ¼ inch (6.35mm) radius edges to improve impact deflection.

6. Edges to be extruded to ensure correct appearance and proper door fit.

D. Wood For Stops and Moldings For Flush Doors Required to Have

Transparent Finish:

1. Solid wood of same species as face veneer, except maple is acceptable on birch doors.

2. Glazing:

DESIGN 3RD AND 4TH FLOOR D-WING RENOVATION

08 14 00 - 5

a. On non-fire-rated doors, use applied wood stops nailed tightly on room side and attached on opposite side with flathead, countersunk wood screws, spaced approximately

125 mm (5 inches) on center.

E. Fire-Rated Wood Doors as indicated on Drawings:

1. Fire Resistance Rating:

a. B Label: 1-1/2 hours.

b. C Label: 3/4 hour.

2. Labels:

a. Comply with NFPA 252, UL 10C, and labeled by qualified testing and inspection agency showing fire resistance rating.

b. Metal labels with raised or incised markings.

c. If missing label on door has to be recertified by the manufacturer.

3. Performance Criteria for Stiles of Doors Utilizing Standard Mortise

Leaf Hinges:

a. Hinge Loading: WDMA TM 8. Average of 10 test samples for

Extra Heavy Duty doors.

b. Direct Screw Withdrawal: WDMA TM 10 for Extra Heavy Duty doors. Average of 10 test samples using a steel, fully threaded #12 wood screw.

c. Cycle-Slam: 1,000,000 cycles with no loose hinge screws or other visible signs of failure when tested according to

WDMA TM 7.

4. Hardware Reinforcement:

a. Provide fire and smoke rated doors with hardware reinforcement blocking.

b. Size of lock blocks as required to secure hardware specified.

c. Top, Bottom and Intermediate Rail Blocks: Minimum 125 mm

(5 inches) by full core width.

d. Reinforcement blocking in compliance with labeling requirements.

e. Mineral material similar to core is not acceptable.

5. Other Core Components: Manufacturer's standard as allowed by labeling requirements.

DESIGN 3RD AND 4TH FLOOR D-WING RENOVATION

08 14 00 - 6

6. Glazed Vision Panel Frame: Steel approved for use in labeled doors.

7. Astragal: Steel type for pairs of doors.

F. Smoke Barrier Doors:

1. Glazed Vision Panel Frame: Steel approved for use in labeled doors.

2. Astragal: Steel type for pairs of doors, including double egress doors.

2.3 FABRICATION

A. Factory machine interior wood doors to receive hardware, bevels, undercuts, cutouts, accessories and fitting for frame. Undercut a minimum of 5/8 inch (16mm) unless noted otherwise.

1. Factory fit fire rated doors according to NFPA 80.

B. Rout doors for hardware using templates and location heights specified in Section 08 71 00, DOOR HARDWARE.

C. Factory fit doors to frame, bevel lock edge of doors 3 mm (1/8 inch) for each 50 mm (2 inches) of door thickness.

D. Clearances between Doors and Frames and Floors:

1. Fire Rated Doors: Comply with NFPA 80.

a. Doors with Automatic Bottom Seal: Maximum clearance 10 mm

(3/8 inch) at threshold.

b. Other Door Bottoms: Maximum 3 mm (1/8 inch) clearance at the jambs, heads, and meeting stiles, and a 19 mm (3/4 inch) clearance at bottom, except as otherwise specified.

2. Door Jambs, Heads, and Meeting Stiles: Maximum 3 mm (1/8 inch).

E. Provide cutouts for glazed openings.

F. Factory finish surfaces, including both faces, top and bottom and edges of the doors smooth to touch.

G. Identify each door on top edge.

1. Mark with stamp, brand or other indelible mark, giving manufacturer’s name, door’s trade name, construction of door, date of manufacture and quality.

2. Mark door or provide separate certification including name of inspection organization.

3. Identify door manufacturing standard, including glue type.

4. Identify veneer and quality certification.

5. Identification of preservative treatment for stile and rail doors.

DESIGN 3RD AND 4TH FLOOR D-WING RENOVATION

08 14 00 - 7

2.4 FINISHES

A. Factory Transparent Finish:

1. Factory finish flush wood doors.

a. Factory Transparent Finish:

1) Integral Face sheet pattern as specified.

PART 3 - EXECUTION

3.1 PREPARATION

A. Examine and verify substrate suitability for product installation.

1. Verify door frames are properly anchored.

2. Verify door frames are plumb, square, in plane, and within tolerances for door installation.

B. Protect existing construction and completed work from damage.

C. Install astragal on active leaf of pair of smoke doors and one leaf of double egress smoke doors.

D. Verify location, size, configuration and fire, smoke rating before submitting

3.2 INSTALLATION

A. Install products according to manufacturer's instructions and approved submittal drawings.

1. Install fire rated doors according to NFPA 80.

2. Install smoke rated doors according to NFPA 105.

3. When manufacturer's instructions deviate from specifications, submit proposed resolution for Contracting Officer's Representative consideration.

4. Seal top and bottom rails to eliminate the risk of moisture intrusion into core

3.3 PROTECTION

A. After installation, place shipping container over door and tape in place.

1. Do not apply tape to door faces and edges.

B. Provide protective covering over exposed hardware in addition to covering door.

C. Maintain covering in good condition until removal is directed by

Contracting Officer's Representative.

DESIGN 3RD AND 4TH FLOOR D-WING RENOVATION

08 14 00 - 8

- - E N D - -