3662 Plasma Table Requirement.pdf

2021 TORCHMATE® 4400 | 4800 | 4510

2021 Torchmate 4000 Series

For the 2021 model year Torchmate is proud to announce the addition of the Torchmate 4510 machine to our proven 4000 series offering. The 4510 is able to support a 5' x 10' sheet of steel, giving you 36% more material capacity than a 4800, allowing you to spend more time cutting and less time changing sheets. Cut larger single piece sheets to expand the capabilities of your shop for all types of jobs. All three table models now support optional 1" thick A36 mild steel at maximum advertised cutting dimensions.

The TORCHMATE 4000 series CNC plasma cutting systems by Lincoln Electric® are single source engineered plasma cutting tables developed to deliver exceptional repeatability, accuracy, and precise speed. Rapid delivery and setup time will get your machine up and running quickly. Our industry-leading support and low operational costs ensure you spend more time cutting projects and limiting business downtime.

The Torchmate 4400 | 4800 | 4510 plasma cutting machines are available in multiple configurations and includes all of the components needed to operate the system, including an integrated touchscreen HMI, height control, magnetic torch breakaway, plasma power supply, laser pointer, and water table.

MACHINE POWER SUPPLY PRODUCT NUMBER QTY PRICE

Torchmate 4400 (4'x4') CNC Plasma Cutting System ✔ Flexcut 80 Amp, 3/4” Pierce ✔ LECS-080-4400-00 ✔

Torchmate 4800 (4'x8') CNC Plasma Cutting System Flexcut 125 Amp, 1” Pierce

Torchmate 4510 (5'x10') CNC Plasma Cutting System Single or Three phase power, 50/60hz, 208-575vAC

MACHINE TOTAL

ACCESSORIES, CONSUMABLES AND SOFTWARE OPTIONS

4000 TC Tube & Pipe Cutter LECS-080-4XTC-00 ✔

Lincoln Electric PlateGuard™ Water Table Additive (5 Gallons) TMS-310-0001-00 ✔

Pneumatic Plate Marking Tool (Assembly required) TMS-203-1000-24 ✔

Optional Handheld Plasma Torch 25 ft ( 7.5 m ) (FC80 Only) K2849-1 ✔

Optional Handheld Plasma Torch 50 ft ( 15 m ) (FC80 Only) K2849-2 ✔

FlexCut 80 Consumable Starter Kit (1 Free with Machine Purchase) BK12849-SK ✔

FlexCut 125 Consumable Starter Kit (1 Free with Machine Purchase) BK14300-SK ✔

TMCAD Design Upgrade: Nesting and Vectorizing TMS-106-0011-11 ✔

TMCAD ART Upgrade: ProText, Art Files, Fonts, Text Manipulation TMS-106-0011-04 ✔

TMCAD Education: Unlimited Student Licenses + Design & Art upgrades TMS-106-0011-19 ✔

TMCAD Additional License Dongle TMS-106-0011-03 ✔

Two Stage Air filtration, moisture separation and dryer assembly TMS-214-0000-00 ✔

Accessories Total

TRAINING OPTIONS

TMCAD Basic Project Book Classroom Series TMS-106-0010-10 ✔

Torchmate Academy, 4000 Series Learning Portal TMS-010-0001-06 ✔

4000 Series Virtual Training TMS-010-0001-10 ✔

Basic Onsite Training, 2 Days TMS-010-0003-02 ✔

Advanced Onsite Training, 3 Days TMS-010-0003-03 ✔

TORCHMATE 4400/4800/4510 SPECIFICATIONS

SYSTEM INCLUDES

TABLE SPECIFICATIONS

Power Requirements

• 115V / 15A Dedicated circuit

• 87-109 psi ( 6-7.5 bar ) 380 SCFH 180 SLPM

Motors

• Complete 4x4, 4x8 or 5x10 Multiple Station Cutting Area CNC Plasma Table

• Ohmic Initial Height Sense with Automatic Torch Arc-Voltage Height Control

• Laser Pointer Attachment

• Magnetic Torch Breakaway

• Water table fume extraction

• CNC Controller

• CAD Software

• DXF & DWG Importer (use with most CAD programs)

• Industrial Touchscreen HMI

• Consumable Starter Kit

• Technical Phone Support

• 2 Year Complete System Warranty

• FC80 1 phase: 208,230 50/60hz or 3 phase 208,230,400,460,575 50/60hz

• FC125 3 phase: 380,400,415,460,575 50/60hz

Machine Size

• 4400 74” x 67” x 63” ( As Shipped 85" x 77" x 71" )

• 4800 74” x 114” x 63” ( As Shipped 122" x 77" x 71" )

• 4510 86" x 138" x 63" ( As Shipped 144" x 91" x 74" )

Water Capacity

• 4400 60 Gallons ( 230 Liters )

• 4800 107 Gallons ( 405 Liters )

• 4510 140 Gallons ( 530 Liters )

Cut Speed

• Flexcut 80 1/4” ( 148 ipm ), 1/2” ( 52 ipm ), 3/4” ( 26 ipm )

• Flexcut 125 1/4” ( 210 ipm ), 1/2” ( 88 ipm ), 3/4” ( 52 ipm ), 1” ( 32 ipm )

Plasma Pierce Capacity

• Flexcut 80 3/4” Mild Steel

• Flexcut 125 1” Mild Steel

Weight (dry, including plasma power supply)

• 4400 840 lb

• 4800 1252 lb

• 4510 1595 lb

Traverse Speed

• 500 ipm

Material Weight Capacity

• 4400 at 48" x 48" holds maximum of 652.8 lbs (40.8 lbs per square foot)

• 4800 at 48" x 96" holds maximum of 1,305.06 lbs (40.8 lbs per square foot)

• 4510 at 60" x 120" holds maximum of 2,040 lbs (40.8 lbs per square foot)

• Stepper Motors ( 3 ) 396 oz-in

Drive System

• Spring loaded Rack and Pinion

Linear Guidance

• Dual 20 mm Y axis and Dual 15mm X axis

Height Control

• Magnetic Breakaway

• Ohmic Sensing

• Automatic Torch Arc Voltage Height Control

Software

• Easy-To-Use Lincoln Electric VMD User Interface

• Onboard DXF CAM Importer with Irregular Part Nesting

• Onboard Popular Shape Library

• Offline Torchmate Cad/Cam Software

Safety

• Safety System Supporting Emergency Stop Switch

• Safety System Extended To External Peripherals

• External Drive Power On Switch

Machine Construction

• Fabricated Steel Frame with Powder Coated Finish

Warranty

• 2 Year Machine and Plasma Torch Lead Warranty

• 3 Year Plasma Power Supply Warranty

TORCHMATE 4400/4800/4510 TABLE OPTIONS

CHOOSE YOUR CONFIGURATION

TABLE

The Torchmate 4400 is a powerful and fully assembled CNC Plasma cutting table. Designed to begin cutting immediately, this robust machine contains production grade components to deliver consistent cuts every time. This high-end cutting table has a small footprint and can easily fit into any small-to-medium sized fabrication shops. All that is required to begin cutting is compressed air, power, dedicated ground rod, and water. The water table fume extraction, slat supports, computer, CAD Software, CNC controller, height control, and magnetic torch breakaway are included in the base price.

Designed for growing businesses, the Torchmate 4800 is the ideal cutting machine.

Within minutes of uncrating, the fully assembled Torchmate 4800 machine will be ready for any job. With a longer cutting area, additional shearing fees and costs can be avoided. Lincoln Electric engineers have performed extensive tests to ensure that the table will consistently cut the same quality, regardless of where the material is positioned.

Like the other 4x00 machines, the Torchmate 4510 is fully assembled and made to begin cutting in less than an hour after being delivered. This machine has the largest cutting area of all the 4x00 tables. With a 5'x10' cutting area, the Torchmate 4510 has 36% more material capacity than the Torchmate 4800.

This machine was designed to save you time and money while providing the same great benefits the Torchmate 4400 and 4800 offer.

TORCHMATE 4400/4800/4510 TABLE OPTIONS

CHOOSE YOUR POWER SUPPLY

FLEXCUT® 80 FLEXCUT® 125

The FlexCut 80 and FlexCut 125 offer pre-loaded cut charts. Simply select your material type and thickness, and all of your cut parameters will automatically set.

80 Amp Plasma

3/4” CUT CAPACITY (MILD STEEL)

The FlexCut 80 is a constant current, plasma cutting power source that delivers faster cut speeds, optimal cut performance, and durability.The Flexcut 80 provides unparalleled plasma cutting efficiency.

HAND-HELD PLASMA TORCH

The hand-held plasma torch allows for precise and fast material cutting. It includes a 25ft or 50 ft torch cable and one set of all required torch expendable parts.

(For FlexCut 80 Plasma only)

125 Amp Plasma

1 .0” CUT CAPACITY (MILD STEEL)

The FlexCut 125 is the industry’s first conventional air plasma cutter equipped with plasma marking.

The powerful mechanized plasma cutter provides exceptional pierce and cut capabilities.

CHOOSE YOUR ACCESSORIES

TWO STAGE

AIR FILTER ASSEMBLY

Extend the life of your consumables and protect your plasma cutter from harmful particulates and moisture from the compressed air source. This easy to install assembly filters particulates down to 5 microns, and dries the air with a moisture separator and desiccant drier stage.

PLATEGUARD

WATER TABLE ADDITIVE

Prevent surface corrosion on steel plate loaded on the table, and extend the life of your machine bed by adding Lincoln Electric's recommended concenctrated Plateguard solution.

PNEUMATIC PLATE

MARKER

The Plate Marker Accessory is a pneumatic oscillating engraving tool that allows for high-precision markings and details on a wide range of metals.

4000 TC PIPE & TUBE CUTTER

The two-axis tube cutter is capable of cutting and profiling schedule 40 pipe with an outside diameter of 1.5 to 6 inches and a machine cutting envelope of 84 inches. It easily connects to the 4x00 series tables with cable connections.

The 2 inch through chuck offers motorized bevel cutting up to a 45° cut angle for weld coupons.

TORCHMATE 4400/4800/4510 SOFTWARE & TRAINING OPTIONS

SOFTWARE

Torchmate VMD/Nest (Included with 4000 Series Plate Machines) Torchmate Visual Machine Designer (VMD) is the human-machine interface (HMI) to the Torchmate 4000 Series CNC Machines. VMD automatically programs cut parameters for the most common materials into the G-Code file, such as Feedrate, Pierce Height, and Cut Height. VMDnest provides the machine operator with onboard single-sheet nesting capabilities. Bring multiple DXF or DWG's directly to the machine from your CAD software and have the operator nest them to a sheet, no offline software required.

Torchmate CAD/CAM Design (Included with 4000 Series Plate Machines) Torchmate CAD offers versatile drawing features including shape creating, importation of other file types such as DXF, tracing of scanned images, and text design. The user-friendly interface allows both new and experienced users to design any part imaginable from simple tabs and brackets to intricate signs and art scenes. Torchmate CAM compensates for the cut width (kerf) of the plasma arc to ensure that a part is cut as accurately as it was drawn. Torchmate CAD/CAM software is supported by Torchmate with a selection of digital training options.

Torchmate CAD/CAM Design Upgrade Includes Offline Nesting, a vectorization tool and Advanced Shape Library. Offline Nesting minimizes the amount of scrap material produced during cutting using an effcient algorithm to place many components tightly together leaving minimal material waste. The vectorization tool allows you to convert image files into editable CAD drawings. The off-line shape library give you 89 preseigned common shapes that can be edited to fit your needs.

Torchmate CAD ART Upgrade This upgrade gives you 1,400 fonts to choose from and allows them to accurately fit the text to an arc or any other shape in the cutting area automatically. There are hundreds of silhouette images that are suitable for plasma cutting. These are time-saving upgrades that can be worth while for businesses that heavily use the text tool. (TM CAD/CAM Design & upgrade required)

TORCHMATE 4400/4800/4510 COMMISSIONING, OPERATIONS, SOFTWARE TRAINING

ONLINE

Torchmate Academy Machine and CAD Training Torchmate Academy is an online-based learning platform that takes the user guide’s information to a new level. It covers all of the key features and functions in more detail.

Video walkthroughs and supporting documentation are provided throughout to assist you in getting the most out of your Torchmate investment.

https://torchmate.com/academy

• Basic Operations

• Visual Machine Designer Operation

• Maintenance and troubleshooting

• Plasma cutter and consumable overview

• Torchmate CAD Operations and Basic Training

• Importing and manipulating DXF files

• Nesting and layers

• Uses video, slides, and quizzes

• One year of access

VIRTUAL

Torchmate LIVE - Machine and

TMCAD Training Torchmate LIVE is an interactive training solution for individuals that cannot travel or have the time for in-house training, but need personal interaction of an on-site training. We bring the instructor to your facility via the internet. Join via ZOOM with our expert trainers to cover the machine basics and operations.

Schedule your time on our website:

www.torchmate.com/seminars Block 1 - TM CAD (4 hours)

• Basic features and tools

• Functions of the toolbar

• Common menu items

• Shape creation

• Text usage

• Tool path creation

• Cut path output

• Nameplate project Block 2 - Machine Operations (4 hours)

• Machine overview

• Plasma cutter and consumables

• Proper start-up

• Visual Machine Designer overview

• Cut Quality and Line Speed test

• Nameplate cut process

• Proper Shutdown

• Machine Maintenance

ONSITE

Torchmate Onsite - Machine and CAD Training Have our expert technicians come to your facility for 1-, 2-, or 3-day machine training and servicing at your facility. The provider will cover the machine operations, proper maintenance, and software training for a flat rate.

To get a updated cost and scheduling availability, email our team:

LECSfieldservice@lincolnelectric.com

One Day

• Owner’s Manual Review

• Verify all connections

• Verify factory specifications

• Perform factory acceptance test cut.

• Consumable Training

• Re-order information

• Plasma power supply operation Second Day

• TMCAD overview and workflow

• Shape creation

• Text usage

• Tool path creation

• Cut path output

• Nameplate project

• Shape Library

• Job Set Up and Nesting

• Cut customer file

• Machine maintenance

• Acceptance sign off Third Day

• Advanced CAD Training

• Working with Customer Files

• Additional hands-on Training

The previous scope of work defines the various options for CAD training, onsite machine commissioning, and operations training for the Torchmate 4000 series configurations. Please note that CAD training is not included in onsite machine commissioning and operations training options. Torchmate is not able to provide third-party CAD training. Any work outside the agreed scope will be billed separately for time and material via an approved Lincoln Electric Cutting Systems extra work order. Lincoln Electric Cutting Systems defines a workday as a typical 8 hour day with a 1-hour lunch break. Overtime hours requires approval.

Dependent on COVID-19 restrictions - please call for details http://www.torchmate.com/seminars mailto:LECSfieldservice@lincolnelectric.com

TORCHMATE 4400/4800/4510 POWER SUPPLY OPTIONS

CHOOSE YOUR POWER

3/4” CUT CAPACITY

1”CUT CAPACITY

FLEXCUT® 80 FLEXCUT® 125

Product Name

Input Power

Voltage/Phase/Hz

Rated Input Current/Voltage/Duty

Cycle

Air Pressure

Required

Production Cutting Capacity

FlexCut 80

208/230/400/460/575 3PH 50/60Hz

60A/140V /100% 80A/140V /80%

87-109 PSI

(6.0 - 7.5 Bar)

Mild Steel

3/4” (20 mm)

230 1PH 50/60Hz

Stainless

5/8” (16 mm)

200-208 1PH 50/60Hz

Aluminum

5/8” (16 mm)

FlexCut 125

308-400-415/460/575V

3PH 50/60Hz

125 A/125V /100%

90-120 PSI

(6.2 - 8.2 Bar)

Mild Steel

1.0” (25mm)

Stainless

3/4” (20 mm)

Aluminum

1.0” (25 mm)

*Cut speeds for best quality, production results may vary.

TORCHMATE 4400/4800/4510 INSTALLATION DETAILS

CHOOSE YOUR LOCATION

Power Supply

74”

Power Supply

Load From

74”

(1.88 m)

Air Supply

Provided by Other

Plasma Machine Under Table

(1.88 m)

Under Table

67” (1.7 m)

This Side

MAINTAIN WORK AREA

Earth Ground

Motion Control

Under Table

Operator Console

114”

(2.9 m)

Earth Ground

Provided by Other

Motion

Operator

When installing a Lincoln Electric CNC System in your shop, there are many factor that will influence the potential productivity, ease of use of the machine, and the safety of the operator. The main factors to prepare for include the physical layout and placement of the machine in the shop, the availability of power, an EMI ground, compressed air and other gases, and ventilation.

Console

86” (2.18 m)

Power Supply

138”

(3.5 m)

Earth Ground

Under Table

Motion

*Note: Power supply does not include a plug, must be supplied by an electrician.

Proper grounding must be provided to ensure personnel safety and to suppress high frequency noise. The foundation of good grounding is an effective earth ground rod. A star ground point connects to the rod with a short, heavy conductor. A simple copper clad steel rod can be driven into the ground to create a grounding rod.

Operator Console

MAINTAIN YOUR WORK AREA

• When preparing to install the Lincoln Electric CNC Cutting System, provide sufficient space. Three feet of work space should be maintained at front of machine

• Overhead Crane or forklift to load material opposite the cable carrier only. Utilize the back of the machine to park the gantry while loading material.

• A dedicated earth ground must be provided and should be installed in a manner to reduce trip hazard

• The table power leads included is limited to 10 feet.