24Q0069 Attachment 1.pdf

REQ DOC NO. - RCP 23RX19751 ATTACHMENT 1

CONTINUATION SHEET RFQ 24Q0069 PAGE 1 OF 6

NAME OF OFFER OR/CONTRACTOR

0001 STUD, CONTINUOUS THREADED 860 IN

NSN: 1H 5307-01-338-4291 X2, Item 7016AF

C. DESCRIPTION/SPECIFICATIONS

C.1 THIS IS LEVEL I MATERIAL

C.2 STUD, CONTINUOUS THREADED (BOLT STUD): NICKEL COPPER

ALUMINUM (K-MONEL), 0.875”-09UNC-3A X 18.000”.

C.3 MANUFACTURE CONTINUOUS THREADED STUDS PER 688-1864 REV K

WITH APPENDIX 1&5, AND MIL-DTL-1222J IC 1 INCORPORATED AS

APPLICABLE.

(A) DESIGN, MATERIAL AND QUALITY ASSURANCE REQUIREMENTS

FOR THREADED FASTENERS: 688-1864 WITH APPENDIX 1&5

MODIFIED TO INCLUDE APPLICABLE PORTIONS OF STUDS, BOLTS,

SCREWS AND NUTS FOR APPLICATIONS WHERE A HIGH DEGREE

OF RELIABILITY IS REQUIRED; GENERAL SPECIFICATION FOR:

MIL-DTL-1222.

(B) TYPE IV (4), CONTINUOUS THREAD STUD (BOLT-STUD), STYLE:

NOT APPLICABLE. NICKEL COPPER ALUMINUM PER CHEMICAL

AND MECHANICAL PROPERTIES OF MATERIAL NO. 5

(QQ-N-286, ANNEALED AND AGE HARDENED) OF TABLE I (1) OF

688-1864K. THE SLOW STRAIN RATE TENSILE TEST REQUIRED ON

THE STARTING MATERIAL BY QQ-N-286G SHALL BE PERFORMED

BY ONE OF THE LABS LISTED IN C.3(B)(1).

ITEM # SUPPLIES/SERVICES QTY U/I

(1) LIST OF AUTHORIZED LABORATORIES FOR SLOW STRAIN

RATE TENSILE TEST:

1. Huntington Alloys, a Special Metals Company Attn: Frank Veltry 3200 Riverside Drive Huntington, WV 25705 Phone: (304) 526-5759

FAX: (304) 526-5973

2. Metallurgical Consultants, Inc.

Attn: W. M. Buehler 4820 Caroline PO Box 88046 Huston, TX 77288-0046 Phone: (713) 526-6351

FAX: (713) 526-2964

3. Naval Surface Warfare Center, Carderock Division Attn: Charles Roe Code 614 9500 Macarthur Blvd West Bethesda, MD 20817-5700 Phone: (301) 227-5031

FAX: (301) 227-5576

4. Teledyne Allvac Attn: Dr. W. D. Cao 2020 Ashcraft Ave.

Monroe, NC 28110 Phone: (704) 289-4511 Fax: (704) 289-4269

5. Mannesmann Röhrenwerke Mannesmann Forschungsinstitut (MFI) Attn: Dr. Weiss Postfach 251160 47251 Duisburg Germany Phone: 011-49-0203-9993194 Fax: 011-49-0203-9994415

6. Westmoreland Mechanical Testing & Research. Inc.

Old Route 30, Westmoreland Drive P.O. Box 388 Youngstown, PA 15696-0388 Phone: (724) 537-3131

FAX: (724) 537-3151

7. ThyssenKrupp VDM USA, Inc.

Larry Paul Technical Marketing Manager ThyssenKrupp VDM USA Inc.

122 E. Jefferson Tipton, IN 46072

(765) 675-9964 (office)

(765) 860-3769 (mobile) larry.paul@thyssenkrupp.com www.thyssenkruppvdm.com

(C) SIZE, LENGTH, THREAD SERIES AND CLASS OF FIT PER

PARAGRAPH C.2 OF THIS PART. ASME B1.3M, SYSTEM 22S IS

INVOKED.

(D) COATING NOT APPLICABLE

(E) SELF-LOCKING ELEMENT NOT APPLICABLE

(F) APPLICBLE SPECIFICATION REVISIONS TO BE USED ARE:

SPECIFICATION 688-1864 REV K

MIL-DTL-1222J, IC 1

MIL-I-45208A, AM(1)

MIL-STD-129R W/CHANGE 2

MIL-STD-792F

MIL-STD-2132F

QQ-N-286G

SAE J 123 MAR 94

FOR SPECIFICATIONS NOT LISTED ABOVE, REVISIONS SHALL BE

THOSE LISTED IN THE ACQUISITION STREAMLINING AND

STANDARDIZATION INFORMATION SYSTEM (ASSIST) AT THE TIME

OF CONTRACT AWARD. AS OF THE ISSUE DATE OF THIS, ASSIST

INFORMATION IS AVAILABLE AT THE FOLLOWING WEBSITE:

https://quicksearch.dla.mil

C.4 CLEANLINESS REQUIREMENTS: PARTS SHALL BE CLEANED BY ANY

PROCESS OR COMBINATION OF PROCESSES WHICH WILL

ACCOMPLISH THOROUGH CLEANING WITHOUT DAMAGE TO THE

PARTS. SURFACES SHALL BE EXAMINED VISUALLY TO DETERMINE

FREEDOM FROM DIRT, CORROSION, OIL, GREASE OR FOREIGN

RESIDUE.

C.5 THE CONTRACTOR MUST PROVIDE THE PROCURING ACTIVITY WITH

ALL THE SUBMITTALS LISTED BELOW. SUBMITTALS WHICH ARE

REQUIRED BY A SPECIFICATION, BUT WHICH ARE NOT LISTED, NEED

NOT BE SUBMITTED. ONLY THOSE SUBMITTALS LISTED BELOW ARE

REQUIRED.

LIQUID PENETRANT INSPECTION PROCEDURE

C.6 DATA REQUIREMENTS PER EXHIBIT A (DD-1423) & ATTCHMENT #1.

C.6.1 MATERIAL CERTIFICATIONS; EXHIBIT A SEQUENCE A001.

C.6.1.1 THE CONTRACTOR SHALL PROVIDE THE LISTED

PROCEDURE(S)/CERTIFICATION REPORT(S) TO THE

PROCURING ACTIVITY. THE CONTRACTOR SHALL

SPECIFY THE FOLLOWING ON PROCEDURE(S)/REPORT(S)

REQUIRING SUBMITTAL, AS APPLICABLE, IN ORDER THAT

THE PROCEDURE/REPORT CAN BE READILY REVIEWED

AGAINST THE APPROPRIATE ACCEPTANCE CRITERIA:

(1) SPECIFICATIONS AND REVISIONS, INCLUDING

AMENDMENTS, NOTICES, ETC.

(2) APPLICABLE PARAGRAPH OF THE SPECIFICATION

(3) THE NAME OF THE SUBMITTAL

(4) THE MATERIAL CONDITIONS (I.E., MATERIAL

GRADE, CLASS, TYPE, SIZE, COMPOSITION, ETC.)

IF A PARTICULAR CONDITION IS NOT SPECIFIED

AND THE SPECIFICATION PROVIDES FOR

ALTERNATIVE CONDITIONS, THEN THE

CONTRACTOR MAY, IN MANUFACTURING THE

ITEM, SELECT A CONDITION WITHIN THE SCOPE

OF THE SPECIFICATION USING TECHNICAL

JUDGMENT AND ANNOTATE THE REPORT

ACCORDINGLY.

C.6.2 NON DESTRUCTIVE TESTING:

C.6.2.1 LIQUID PENETRANT TESTING PROCEDURE. SEE EXHIBIT

A, SEQUENCE A002.

C.6.2.2 LIQUID PENETRANT TESTING IS REQUIRED BY

PARAGRAPH 4.7.4 OF 688-1864K.

C.7 MATERIAL MARKING

C.7.1 EACH PIECE OF MATERIAL SHALL BE PERMANENTLY MARKED

AT LEAST ONCE WITH THE INFORMATION OF (A), (B), (C), AND

(D) BELOW USING THE PERMANENT MARKING METHODS OF

MIL-STD-792 OR THE PERMANENT MARKING METHOD

SPECIFIED IN THE MATERIAL SPECIFICATION.

(A) "AK" AND “KMD”

(B) VENDOR TRACEABILITY NUMBER TRACEABLE TO ALL

MANUFACTURE TEST AND INSPECTION INFORMATION AND TO

A UNIQUE SET OF PHYSICAL, MECHANICAL, AND CHEMICAL

TEST RESULTS WHICH REPRESENT THE MATERIAL USED TO

MAKE THE PIECE.

(C) THE MANUFACTURER'S NAME, TRADEMARK, OR SYMBOL.

(D) INFORMATION REQUIRED BY THE SPECIFICATION IN

ADDITION TO THAT REQUIRED BY (A), (B), AND (C) ABOVE

SHALL BE MARKED EITHER PER THE SPECIFICATION OR AT

LEAST ONCE PER PERMANENT MARKING METHODS OF MIL-

STD-792. MATERIAL DESIGNATOR LISTED IN THE

SPECIFICATION NEED NOT BE MARKED ON THE MATERIAL IF

IT IS DIFFERENT FROM THAT SPECIFIED BY (A) ABOVE.

C.7.2 IF ANY MARKING SPECIFIED ABOVE CANNOT BE APPLIED DUE

TO SPACE LIMITATION, A WAIVER REQUEST SHALL BE

SUBMITTED TO THE CONTRACTING OFFICER.

C.7.3 WHEN FEASIBLE, CONSOLIDATE THE PLACEMENT OF THE

PERMANENT MARKING TO ACCOMMODATE THE MARKING OF

A 9-DIGIT FINAL ACCEPTANCE MARKING AT PORTSMOUTH

NAVAL SHIPYARD. DO NOT COMPROMISE LEGIBILITY OF THE

PERMANENT MARKING TO CONSOLIDATE THE SPACING.

D. PRESERVATION/PACKAGING/PACKING

D.1 PRESERVATION, PACKAGING, AND PACKING SHALL BE IN

ACCORDANCE WITH ASTM D3951-15, STANDARD PRACTICE FOR

COMMERCIAL PACKAGING, EXCEPT THAT EACH EXTERNALLY

THREADED FASTENER SHALL BE FURNISHED WITH A THREAD

PROTECTOR AND EACH ITEM SHALL BE INDIVIDUALLY PACKAGED

IN A COLORED (EXCEPT YELLOW) TRANSPARENT ZIP-LOCK TYPE

PACKAGE WITH A MINIMUM SIZE OF 4” X 7”. MARKING AND

LABELING SHALL BE IN ACCORDANCE WITH MIL-STD-129. BAR

CODE MARKING FOR HAND SCANNING IS REQUIRED.

E. INSPECTION AND ACCEPTANCE

E.1 GOVERNMENT INSPECTION IS REQUIRED DURING MANUFACTURE

AND PRIOR TO SHIPMENT FROM THIS FACILITY. UPON RECEIPT OF

THIS ORDER, PROMPTLY NOTIFY THE REPRESENTATIVE OF THE

GOVERNMENT OFFICE WHO NORMALLY SERVES YOUR FACILITY SO

THAT APPROPRIATE PLANNING FOR GOVERNMENT INSPECTION CAN

BE ACCOMPLISHED. IN THE EVENT A REPRESENTATIVE OF THE

GOVERNMENT OFFICE CANNOT BE LOCATED, THE CONTRACT

SPECIALIST SHOULD BE NOTIFIED PROMPTLY. PROVIDE THE

LOCATION WHERE PROCUREMENT QUALITY ASSURANCE (PQA) OF

THE SUPPLIES WILL BE MADE ALONG WITH THE ORGANIZATION

THAT WILL BE PERFORMING PQA.

E.2 ALL NON-CONFORMANCES TO CONTRACT REQUIREMENTS

AFFECTING PRODUCT AND/OR DOCUMENTATION SHALL REQUIRE

PROCURING ACTIVITY WAIVER APPROVAL TO ACCEPT.

E.3 APPROVED SAMPLING PLANS (E.G. MIL-STD-105, ANSI/ASQC Z1.4)

ARE ALLOWED AS DELINEATED IN THE APPLICABLE

MANUFACTURING SPECIFICATION EXCEPT THAT A LOT IS

ACCEPTABLE BASED ON ZERO DEFECTS. WHEN A REJECT IS FOUND,

THE ENTIRE LOT SHALL BE INSPECTED FOR THAT ATTRIBUTE AND

ANY DEFECTIVE ITEMS SHALL BE REMOVED FROM THE LOT IN

ORDER FOR THE LOT TO BE ACCEPTABLE