22RWP89_sol.pdf

SEE ADDENDUM

(No Collect Calls)

N0016422RWP89 15-Dec-2021

b. TELEPHONE NUMBER

812-854-8466

8. OFFER DUE DATE/LOCAL TIME

02:00 PM 18 Jan 2022

5. SOLICITATION NUMBER 6. SOLICITATION ISSUE DATE

AUTHORIZED FOR LOCAL REPRODUCTION

PREVIOUS EDITION IS NOT USABLE

STANDARD FORM 1449 (REV. 2/2012)

Prescribed by GSA – FAR (48 CFR) 53.212

(TYPE OR PRINT)

(SIGNATURE OF CONTRACTING OFFICER)

ADDENDA ARE

26. TOTAL AWARD AMOUNT (For Gov t. Use Only )

23.

CODE 10. THIS ACQUISITION IS

SUCH ADDRESS IN OFFER

17b. CHECK IF REMITTANCE IS DIFFERENT AND PUT

BELOW IS CHECKED

TELEPHONE NO.

N001649. ISSUED BY

18b. SUBMIT INVOICES TO ADDRESS SHOWN IN BLOCK 18a. UNLESS BLOCK

7. FOR SOLICITATION

INFORMATION CALL:

a. NAME

JOLYNN S SLAVEN

2. CONTRACT NO. 3. AWARD/EFFECTIVE DATE 4. ORDER NUMBER

(TYPE OR PRINT)

30b. NAME AND TITLE OF SIGNER 30c. DATE SIGNED 31b. NAME OF CONTRACTING OFFICER

30a. SIGNATURE OF OFFEROR/CONTRACTOR 31a.UNITED STATES OF AMERICA

0 27a. SOLICITATION INCORPORATES BY REFERENCE FAR 52.212-1. 52.212-4. FAR 52.212-3. 52.212-5 ARE ATTACHED.

25. ACCOUNTING AND APPROPRIATION DATA

1. REQUISITION NUMBER

20.

ADDITIONAL SHEETS SUBJECT TO THE TERMS AND CONDITIONS SPECIFIED.

OFFEROR TO COMPLETE BLOCKS 12, 17, 23, 24, AND 30

SOLICITATION/CONTRACT/ORDER FOR COMMERCIAL ITEMS

ARE NOT ATTACHED

27b. CONTRACT/PURCHASE ORDER INCORPORATES BY REFERENCE FAR 52.212-4. FAR 52.212-5 IS ATTACHED. ADDENDA ARE ARE NOT ATTACHED

(BLOCK 5), INCLUDING ANY ADDITIONS OR CHANGES WHICH ARE

SET FORTH HEREIN, IS ACCEPTED AS TO ITEMS:

. YOUR OFFER ON SOLICITATION

28. CONTRACTOR IS REQUIRED TO SIGN THIS DOCUMENT AND RETURN

% FOR:SET ASIDE:UNRESTRICTED ORX

SMALL BUSINESS

17a.CONTRACTOR/ CODE FACILITY

OFFEROR CODE

NAVAL SURFACE WARFARE CENTER CRANE DIV

J. SLAVEN (812-854-8466)

BLDG 121

300 HWY 361

CRANE IN 47522-5001

18a. PAYMENT WILL BE MADE BY CODE

RATED ORDER UNDER

DPAS (15 CFR 700)

13a. THIS CONTRACT IS AX

13b. RATING

DO-A7

CODE15. DELIVER TO CODE 16. ADMINISTERED BY

SEE SCHEDULE

12. DISCOUNT TERMS11. DELIVERY FOR FOB DESTINA-

TION UNLESS BLOCK IS

MARKED

SEE SCHEDULE

14. METHOD OF SOLICITATION

RFQ IFB RFPX

FAX:

TEL: 812-854-8466 SERVICE-DISABLED

VETERAN-OWNED

SMALL BUSINESS

8(A)

HUBZONE SMALL

BUSINESS

SIZE STANDARD:

$8,000,000

NAICS:

811310

X

OFFER DATED

29. AWARD OF CONTRACT: REF.

DELIVER ALL ITEMS SET FORTH OR OTHERWISE IDENTIFIED ABOVE AND ON ANY

COPIES TO ISSUING OFFICE. CONTRACTOR AGREES TO FURNISH AND

EMAIL:

TEL:

31c. DATE SIGNED

SEE SCHEDULE

SCHEDULE OF SUPPLIES/ SERVICESITEM NO. QUANTITY UNIT UNIT PRICE AMOUNT

24.22.21.19.

WOMEN-OWNED SMALL BUSINESS (WOSB)

ELIGIBLE UNDER THE WOMEN-OWNED

SMALL BUSINESS PROGRAM

EDWOSB

32g. E-MAIL OF AUTHORIZED GOVERNMENT REPRESENTATIVE

SOLICITATION/CONTRACT/ORDER FOR COMMERCIAL ITEMS

(CONTINUED)

PAGE 2 OF116

ACCEPTED, AND CONFORMS TO THE CONTRACT, EXCEPT AS NOTED: ______________________________________________________

32a. QUANTITY IN COLUMN 21 HAS BEEN

RECEIVED INSPECTED

32b. SIGNATURE OF AUTHORIZED GOVERNMENT

REPRESENTATIVE

32c. DATE 32d. PRINTED NAME AND TITLE OF AUTHORIZED GOVERNMENT

REPRESENTATIVE

32e. MAILING ADDRESS OF AUTHORIZED GOVERNMENT REPRESENTATIVE 32f . TELEPHONE NUMBER OF AUTHORIZED GOVERNMENT REPRESENTATIVE

37. CHECK NUMBER

FINALPARTIALCOMPLETE

36. PAYMENT35. AMOUNT VERIFIED

CORRECT FOR

34. VOUCHER NUMBER

FINAL

33. SHIP NUMBER

PARTIAL

38. S/R ACCOUNT NUMBER 39. S/R VOUCHER NUMBER 40. PAID BY

41a. I CERTIFY THIS ACCOUNT IS CORRECT AND PROPER FOR PAYMENT

41b. SIGNATURE AND TITLE OF CERTIFYING OFFICER 41c. DATE

42a. RECEIVED BY (Print)

42b. RECEIVED AT (Location)

42c. DATE REC'D (YY/MM/DD) 42d. TOTAL CONTAINERS

STANDARD FORM 1449 (REV. 2/2012) BACK

Prescribed by GSA – FAR (48 CFR) 53.212

AUTHORIZED FOR LOCAL REPRODUCTION

PREVIOUS EDITION IS NOT USABLE

SEE SCHEDULE

20.

SCHEDULE OF SUPPLIES/ SERVICES

21.

QUANTITY UNIT

22. 23.

UNIT PRICE

24.

AMOUNT

19.

ITEM NO.

N0016422RWP89

Section 1.0 - Schedule/Inspection & Acceptance/Delivery

ITEM NO SUPPLIES/SERVICES MAX QTY U/I UNIT PRICE MAX AMOUNT

0001 AN/SPS-49 AC Motor

Evaluation

UNDEFINED Each

IAW Statement of Work (SOW) Section 3.2.1

SEE PRICE MATRIX BELOW

PSC: J020

FOB: Destination

FFP

0002 AN/SPS-49 AC Motor Standard

Overhaul

IAW Statement of Work (SOW) Section 3.2.2

0003 AN/SPS-49 AC Motor Non-

Standard Overhaul

(Stator Rewind)

IAW Statement of Work (SOW) Section 3.2.3

0004 AN/SPS-49 AC Motor Non-

(Armature Shaft Overhaul/Replacement)

IAW Statement of Work (SOW) Section 3.2.4

0005 AN/SPS-49 AC Motor Non-

(Housing Bearing Bracket Overhaul/Replacement)

IAW Statement of Work (SOW) Section 3.2.5

0006 AN/SPS-49 AC Motor Non-

(Thermal Sensor Replacement)

IAW Statement of Work (SOW) Section 3.2.6

0007 AN/SPS-49 AC Motor

Supplemental Repair

Services

IAW Statement of Work (SOW) Section 3.2.7

To be negotiated at the delivery order level when applicable.

0008 AN/SPS-48E AC Motor

IAW Statement of Work (SOW) Section 3.3.1

0009 AN/SPS-48E AC Motor Standard

IAW Statement of Work (SOW) Section 3.3.2

0010 AN/SPS-48E AC Motor

NonStandard Overhaul

IAW Statement of Work (SOW) Section 3.3.3

0011 AN/SPS-48E AC Motor

(Bell Housing Overhaul/Replacement)

IAW Statement of Work (SOW) Section 3.3.4

0012 AN/SPS-48E AC Motor

(Rotor Shaft Overhaul/Replacement)

IAW Statement of Work (SOW) Section 3.3.5

0013 AN/SPS-48E AC Motor

(Pinion Gear Overhaul/Replacement)

IAW Statement of Work (SOW) Section 3.3.6

0014 AN/SPS-48E AC Motor

IAW Statement of Work (SOW) Section 3.3.7

0015 AN/SPS-67(V) 3/5 AC Motor

IAW Statement of Work (SOW) Section 3.4.1

0016 AN/SPS-67(V) 3/5 AC Motor

Standard

IAW Statement of Work (SOW) Section 3.4.2

0017 AN/SPS-67(V) 3/5 AC Motor

Non-Standard

Overhaul (Stator Rewind)

IAW Statement of Work (SOW) Section 3.4.3

0018 AN/SPS-67(V) 3/5 AC Motor

Overhaul (Bell Housing Overhual)

IAW Statement of Work (SOW) Section 3.4.4

0019 AN/SPS-67(V) 3/5 AC Motor

Overhaul (Rotor Shaft Overhual)

IAW Statement of Work (SOW) Section 3.4.5

0020 AN/SPS-67(V) 3/5 AC Motor Supplemental

Repairs

IAW Statement of Work (SOW) Section 3.4.6

0021 AN/SPS-40 AC Motor

IAW Statement of Work (SOW) Section 3.5.1

0022 AN/SPS-40 AC Motor Standard

IAW Statement of Work (SOW) Section 3.5.2

0023 AN/SPS-40 AC Motor Non-

(Rewind and Impregnate Stator)

IAW Statement of Work (SOW) Section 3.5.3

0024 AN/SPS-40 AC Motor Non-

(Bell Housing Overhaul)

IAW Statement of Work (SOW) Section 3.5.4

0025 AN/SPS-40 AC Motor Non-

(Rotor Shaft Overhaul Overhaul)

IAW Statement of Work (SOW) Section 3.5.5

0026 AN/SPS-40 AC Motor

IAW Statement of Work (SOW) Section 3.5.6

0027 AN/SPQ-9B AC Motor

IAW Statement of Work (SOW) Section 3.6.1

0028 AN/SPQ-9B AC Motor Standard

IAW Statement of Work (SOW) Section 3.6.2

0029 AN/SPQ-9B AC Motor Non-

IAW Statement of Work (SOW) Section 3.6.3

0030 AN/SPQ-9B AC Motor Non-

(Bell Housing Overhaul/Replacement)

IAW Statement of Work (SOW) Section 3.6.4

0031 AN/SPQ-9B AC Motor Non-

(Rotor Shaft Overhaul)

IAW Statement of Work (SOW) Section 3.6.5

0032 AN/SPQ-9B AC Motor

IAW Statement of Work (SOW) Section 3.6.6

0033 AN/SPS-55A AzimuthDrive

Motor Evaluation

IAW Statement of Work (SOW) Paragraphs 3.7.2

0034 AN/SPS-55A Azimuth Drive

Standard Motor

IAW Statement of Work (SOW) Paragraphs 3.7.2.6, 3.7.2.7, 3.7.2.8, 3.7.2.9, 3.7.2.10, 3.7.2.11, 3.7.2.12, and 3.7.2.12.1.

0035 AN/SPS-55A Azimuth Drive

Motor Overhaul

IAW Statement of Work (SOW) Section 3.7.3.

0036 AN/SPS-55A Azimuth Drive

Motor Supple-mental Repair Services

IAW Statement of Work (SOW) Section 3.7.4.

0037 AN/SPS-55 Azimuth Drive

Motor Evaluation

IAW Statement of Work (SOW) Paragraphs 3.8.2

0038 AN/SPS-55 Azimuth Drive

Standard Motor

IAW Statement of Work (SOW) Paragraphs 3.8.2.6, 3.8.2.7, 3.8.2.8, 3.8.2.9, 3.8.2.10, and 3.8.2.11.

0039 AN/SPS-55 Azimuth Drive Non-

Motor Overhaul

IAW Statement of Work (SOW) Section 3.8.3.

0040 AN/SPS-55 Azimuth Drive

Motor Supple-mental Repairs

IAW Statement of Work (SOW) Section 3.8.4.

0041 AN/SPS-67(V) 1 AC Motor

IAW Statement of Work (SOW) Section 3.9.1

0042 AN/SPS-67(V) 1 AC Motor

StandardOverhaul

IAW Statement of Work (SOW) Section 3.9.2

0043 AN/SPS-67(V) 1 AC Motor Non-

Overhaul (Stator Rewind)

IAW Statement of Work (SOW) Section 3.9.3

0044 AN/SPS-67(V) 1 AC Motor Non-

Overhaul (Armature Shaft Overhaul/Replacement)

IAW Statement of Work (SOW) Section 3.9.4

0045 AN/SPS-67(V) 1 AC Motor

Supplemental

Repairs

IAW Statement of Work (SOW) Section 3.9.5

0046 Data

UNDEFINED Lot

Technical Data Requirements for CLINs 0001 through 0045 IAW the SOW Sections 3.1 through 3.9, CDRLS A001 through A003 provided in Section 4, and applicable DIDs.

NSP = Not sperately priced.

PSC: R425

PRICE MATRIX

CLIN 0001 PRICE MATRIX

Quantity Year 1 Price (Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

6-10 11+

CLIN 0002 PRICE MATRIX

Quantity Year 1 Price (Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0003 PRICE MATRIX

(Each) Year 2 Price

(Each) Year 3 Price

(Each) Year 4 Price

(Each) Year 5 Price

(Each)

2-5

CLIN 0004 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0005 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0006 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0007 PRICE MATRIX

CLIN 0008 PRICE MATRIX

Quantity Year 1 Price (Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0009 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 00010 PRICE MATRIX

Quantity Year 1 Price Year 2 Price Year 3 Price Year 4 Price Year 5 Price

(Each) (Each) (Each) (Each) (Each)

2-5

CLIN 0011 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0012 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0013 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0014 PRICE MATRIX

CLIN 0015 PRICE MATRIX

Quantity Year 1 Price (Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0016 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0017 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

11+

CLIN 00018 PRICE MATRIX

Quantity Year 1 Price

(Each) Year 2 Price

(Each) Year 3 Price

(Each) Year 4 Price

(Each) Year 5 Price

(Each)

2-5

CLIN 0019 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0020 PRICE MATRIX

CLIN 0021 PRICE MATRIX

Quantity Year 1 Price (Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0022 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0023 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0024 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0025 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0026 PRICE MATRIX

CLIN 0027 PRICE MATRIX

Quantity Year 1 Price (Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0028 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0029 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0030 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0031 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0032 PRICE MATRIX

CLIN 0033 PRICE MATRIX

Quantity Year 1 Price (Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0034 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

6-10 11+

CLIN 0035 PRICE MATRIX

Quantity Year 1 Price

(Each) Year 2 Price

(Each) Year 3 Price

(Each) Year 4 Price

(Each) Year 5 Price

(Each)

2-5

CLIN 0036 PRICE MATRIX

CLIN 0037 PRICE MATRIX

Quantity Year 1 Price (Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0038 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0039 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0040 PRICE MATRIX

CLIN 0041 PRICE MATRIX

Quantity Year 1 Price (Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0042 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0043 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0044 PRICE MATRIX

(Each)

Year 2 Price (Each)

Year 3 Price (Each)

Year 4 Price (Each)

Year 5 Price (Each)

2-5

CLIN 0045 PRICE MATRIX

STATEMENT OF WORK (SOW)

STATEMENT OF WORK

FOR

EVALUATION AND OVERHAUL OF ALTERNATING CURRENT MOTORS

08 September 2021

1.0 SCOPE

This statement of work (SOW) defines requirements for evaluation, overhaul, supplemental repair, and testing of Alternating Current (AC) Motors used in the AN/SPS-49, AN/SPS-48E, AN/SPS-67(V)1, AN/SPS-67(V)3/5, AN/SPS-40, AN/SPQ-9B, AN/SPS-55A, and AN/SPS-55 radar antenna systems.

1.1 Background

This SOW is to maintain AC motors belonging to the AN/SPS-49, AN/SPS-48E, AN/SPS- 67V(1), AN/SPS-67(V)3/5, AN/SPS-40, AN/SPQ-9B, AN/SPS-55A, and AN/SPS-55 radar antenna systems. The documentation lists the overarching requirements that characterize the AC motors. After completing the overhauls and supplemental repairs, the AC motors are to be returned in a repaired state suitable for use within the radar antenna systems.

2.0 APPLICABLE DOCUMENTS

The following documents in effect at the date of award form a part of this SOW for reference.

In the event of conflict between the documents referenced herein and the contents of this SOW, the contents of this SOW shall prevail.

2.1 Military Standards

MIL-STD-2073/1E (W/Change- 4)

Standard Practice for Military Packaging

20 Nov 2018

MIL-STD-130N (W/Change 1) Department of Defense Standard Practice Identification Marking of U.S.

Military Property

16 Nov 2012

MIL-M-17059A (SHIPS) Motors, 60-Cycle, Alternating-Current, Fractional H.P. (Shipboard Use)

12 Oct 1965

MIL-DTL-917F Electric Power Equipment, Basic Requirements For

05 Aug 2014

MIL-DTL-5541F Chemical Conversion Coatings on Aluminum and Aluminum Alloys

11 Jul 2006

MIL-I-43553B Ink, Marking, Epoxy Base 16 Dec 1992

FF-B-171B, Notice 1 Bearings, Ball, Annular (General Purpose,) Metric

18 Aug 2003

2.2 Manuals/Procedures

SE110-A2-MMD-010 Overhaul and Repair Manual for

Antenna AS-3263/SPS-49(V), Vol. 1, Chapter 13

01 Jun 1990

SE213-UE-MDB-010 AN/SPS-48E, Pedestal Overhaul Manual, Chapter 03

01 Dec 1995

SE212-RB-PRO-010/SPS-40B, C,

D

Overhaul and Restoration Procedure for AS-2519B/SPS-40B Radar Antenna Reflector and AB-1144A/SPS-40B Radar Antenna Pedestal

31 Aug 1987

89 TRP 04 3622 AN/SPS-48 Motor Overhaul Procedure Rev B, Chg 00

13 Dec 2016

89 WIS 12 7820, Rev A, Chg 00

AN/SPS-67(V)3 & (V)5 AC Motor Overhaul Work Instruction (Historical)

03 Mar 2016

89 TRP 12 9240, Rev B, Chg 0 Physical Repair Procedure 01 Mar 2019

89 TPA 14 9407 AN/SPS-48 Azimuth Motor Test Stand Acceptance Test Procedure.

09 Jan 2017

NAVSHIPS 0967-LP-156-3040 AN/SPS-67(V)1 Technical Manual for Antenna Assembly AS-936

15 Apr 1970

S6260-BJ-GTP-010 US Navy Electric Motor Repair Manual

01 Jan 2019

Sumitomo Manual 04.301.60.005 SM-Cyclo Gearmotors Operating and Maintenance Manual, 4000 Series

20 Nov 2018

2.3 Drawings

Raytheon Drawing 914004, Rev T Motor, Alternating Current 01 Jul 1992

ITT Gilfillan Drawing 195955, Rev R

Motor, Antenna Drive, 15 HP, 440V, 3 Phase 60 Hz

25 Oct 1994

ITT Gilfillan Drawing 196428, Rev C

Pinion, Input

08 Aug 1984

United Technologies Drawing 177208, Rev Y

Motor AC 26 Aug 2015

NSWC Crane Drawing 80995405, Rev -

Motor, Alternating Current (AC) 21 Feb 2015

Tech Systems Drawing 01-0131, Rev A

A.C. Motor with Brake 11 Feb 1982

Cardion Electronics Drawing 411763, Rev E

Motor, Antenna Pedestal Drive 29 Feb 1988

Cardion Electronics Drawing 402356, Rev G

Motor, Alternating Current, Permanent- Split Capacitor

31 Mar 1987

Granite State Manufacture Drawing

C2253-02 REV D

Motor, AC 15 Oct 1962

2.4 Non-Government Documents

ISO 9001:2015 Quality Management Systems 16 Oct 2015

IEEE 112-2017 IEEE Standard Test Procedure for Polyphase Induction Motors and Generators

06 Dec 2017

EASA Standard AR100-2015 Recommended Practice for the Repair of Rotating Electrical Apparatus

Aug 2015

EIA-649-1 Configuration Management Requirements for Defense Contracts

Jan/Mar

3.0 REQUIREMENTS

3.1 General Requirements

3.1.1 The contractor shall furnish all equipment, tools, parts, materials, paint removal, paint prep, paint, consumables, and labor to meet the requirements of this SOW.

3.1.2 The contractor’s electric motor overhaul facilities shall meet the functional requirements of S6260-BJ-GTP-010, US Navy Electric Motor Repair Manual, Section 1-36 (Pages 1 - 21). The contractor shall overhaul motors using best practices defined in S6260-BJ- GTP-010. If referenced measurement equipment is not available, the contractor’s calibrated equipment shall be used.

3.1.3 The contractor shall adhere to turnaround time requirements for all AC Motors evaluated, overhauled, and tested. All turnaround requirements shall be calculated using calendar days.

3.1.4 Supplemental repairs for AC Motors shall be documented on Evaluation Reports and shall be executed via cost type orders. Supplemental repairs require processes, materials, and/or parts not already addressed in existing overhaul Contract Line Item Numbers (CLINs). (CDRL A001)

3.1.5 All parts and materials used in the overhaul of AC motors shall be high reliability, military grade parts as specified in motor drawings, or equivalent as determined by the Government.

3.1.6 AC motors deemed beyond economical repair (BER) shall be retained at the contractor’s facility until notified by the Government. The contractor shall only salvage parts from BER motors via Evaluation Report and approved by the Government. BER motors shall be in a secure and out-of-weather environment.

3.1.7 For any Standards called out in drawing that have been superseded the vendor shall use the superseding document.

3.2 AN/SPS-49 AC Motor Overhaul, Part Number 914004-2 (NSWC Crane)

3.2.1 AN/SPS-49 AC Motor Evaluation

NOTE: SE110-A2-MMD-010, Overhaul and Repair Manual for Antenna AS-3263/SPS-49(V), Volume 1, Chapter 13 contains multiple references to a brake assembly. AN/SPS-49 AC motors are provided to the contractor without the brake assembly. The contractor is responsible for AN/SPS-49 AC Motor evaluation, overhaul, and test. The contractor is not responsible for any “brake” repairs/overhauls.

3.2.1.1 The contractor shall evaluate AN/SPS-49 AC Motors In Accordance With (IAW) SE1110-A2-MMD-010 and S6260-BJ-GTP-010, Section 5. The contractor shall disassemble the motors per SE110-A2-MMD-010 Section 13-2 part B, up to Step 16 and including Step 18.

Steps 17 and 19 shall only be performed if the stator fails evaluation testing after any required reconditioning, or any frame is found to be damaged, or any thermal sensors are found to be closed. The contractor shall perform all specified testing and inspections called out in SE110- A2-MMD-010 Table 13-3 and S6260-BJ-GTP-010 Section 5, except core loss testing on stators to be rewound. All inspection and test results shall be documented in writing and non-conforming features documented with photographs. The Evaluation Report shall include condition of removed nameplates and any missing nameplates. The contractor shall recommend processes to refurbish or replace non-conforming parts. (CDRL A001)

3.2.1.2 The contractor shall document all test and inspection results from Section 3.2.1.1 including condition of nameplates and contractor’s recommendation for rewind when appropriate, including rewind materials and processes in an Evaluation Report. The contractor shall note any exceptions to using parts with the listed mandatory replacement part numbers and include reason and equivalent part data for Government evaluation. The report shall list all overhaul CLINs required to return the AC Motor to Ready for Issue (RFI) condition (refer to Sections 3.2.2 through 3.2.7 of this SOW). The Evaluation Report shall define any supplemental repairs and/or physical repairs required to return the motor to RFI condition. Supplemental repairs shall include additional labor and material data in order for the Government to make a BER determination. The Evaluation Report shall include narrative, photographic evidence, serial number of the motor, and failure test data. (CDRL A001)

3.2.1.3 The contractor shall submit the Evaluation Report to the Government within 14 days after receipt of motor. If multiple motors are provided to the contractor at the same time, the contractor shall have a maximum of 14 days to prepare and submit the first report and maximum of five days to submit each subsequent report. (CDRL A001)

3.2.1.4 After receipt and review of the Evaluation Report, the Government will authorize the contractor to execute the overhaul processes/repairs identified in the Evaluation Report or direct the contractor to place the AC Motor in BER stock.

3.2.2 AN/SPS-49 AC Motor Standard Overhaul

3.2.2.1 The contractor shall overhaul AN/SPS‐49 AC Motors within 14 days after approval of the Evaluation Report. The contractor shall reassemble the motor following steps listed in Section 13‐5a of Manual SE110‐A2‐MMD‐010 including rebalance of the armature shaft assembly. The contractor shall replace all mandatory parts designated in Table 1 and maintain records of Certificates of Compliance for all replacement parts. (CRDL A002) (CDRL A003)

Table 1: AN/SPS-49 Mandatory Parts

3.2.2.2 The contractor shall perform any required paint removal IAW 89 TRP 12 9240, Physical Repair Procedure, Paragraph 4.4.1 and/or 4.4.5. The contractor shall mask all motor openings to ensure no blast media or hand sanding residual materials can enter the motor.

3.2.2.3 Reference 3.2.1.2 of Raytheon Drawing 914004, Rev T, for “prior to painting” requirements. The contractor shall apply primer and paint IAW with 89 TRP 12 9240, Section

4.1.1 (gray paint) as part of the standard overhaul. The motor housing should be stripped down to bear metal prior to application of chemical conversion coating and painting. Degreasing of the motor housing may be necessary prior to application of chemical conversion coating and paint/primer. Painting may need to be done in stages or appropriate masking used to ensure no paint, primer, degreaser or chemical conversion coating come into contact with the internal components. (CDRL A002) With Government approval, the contractor shall apply refurbished or new identification markings, labels, and/or nameplates after painting completion.

3.2.2.4 Upon completion of the motor overhaul, the contractor shall perform all specified motor tests in Section 13-6 Table 7 and Table 8 of SE110-A2-MMD-010 for both two pole and four pole connections. A dynamometer other than that specified in SE110-AE-MMD-010 may be used. Tests are to be performed at rated voltage and frequency. Tests shall include measurement of lock rotor torque, locked rotor current, no load current, full load current, full load speed, breakdown torque, rotation direction, and vibration. Tests results shall be recorded in a formal test report and show the acceptable values found in Section 13-6 of SE110-A2- MMD-010 and in Drawing 914004. The contractor shall inspect the motor dimensions against Drawing 914004 and record findings in a formal Test/Inspection report. The overhauled motor shall have a like new appearance with no runs, no scratches, no bare metal (except as designated by the drawings), no primer showing, and no pitting or voids in the housing. (CDRL A002)

3.2.3 AN/SPS-49 AC Motor Non-Standard Overhaul (Stator Rewind)

3.2.3.1 The contractor shall identify AN/SPS-49 Motors that require Non-Standard Overhaul in an Evaluation Report. The contractor shall identify stator rewind actions during the evaluation. Upon Government approval, the contractor shall perform the stator rewind action/process, in addition to all standard overhaul and any other supplemental repair. The

ITEM DESCRIPTION MFR. PART NO. MFR CODE QTY.

80 OIL SEAL K87‐0079 20019 1

51 PREFORMED PACKING (O‐RING) K70‐0085 20019 2

54 BALL BEARING K51‐0022 20019 2

75 COVER GASKET 23200042‐2 20019 1

72 CONNECTOR GASKET 23200038‐34 20019 2

59 EYE BOLT MS51937‐3 20019 1

6 LINK CHAIN 19559‐9 20019 1

71 ELECTRIC RECEPTABLE CONNECTOR J1 MS3400D22‐23P 96906 1

70 ELECTRIC RECEPTABLE CONNECTOR J2 MS3400D22‐14P 96906 1

55 WASHER, BEARING SPACER 11600007‐38 20019 1

60 NUT, HEXAGON, CARBON STEEL, CADMIUM PLATED, 0.375‐16 UNC‐2B MS51967‐8 96906 1

48 NUT, HEXAGON, CARBON STEEL, CADMIUM PLATED, 0.312‐18 UNC‐2B MS51967‐5 96906 16

49 WASHER, LOCK‐SPRING, HELICAL, CARBON STEEL, CADMIUM PLATED, 0.323 ID, 0.586 OD, 0.078 THK MS35338‐45 96906 16

78 SCREW, PAN HEAD, CROSSRECESSED, CARBON STEEL, CADMIUM PLATED, 0.750 LG, 0.190‐32 UNF‐2A MS35207‐265 96906 8

77 WASHER, LOCK‐SPRING, HELICAL, CARBON STEEL, CADMIUM PLATED, 0.198 ID, 0.334 OD MS35338‐43 96906 8

7 SCREW, PAN HEAD, CROSSRECESSED, CARBON STEEL, CADMIUM PLATED, 0.750 LG, 0.164‐32 UNF‐2A SPP57‐608 20019 AR

4 WASHER, LOCK, STAINLESS STEEL, CADMIUM PLATED, 0.164 MIN ID SPP51‐103 20019 AR

73 SCREW, PAN HEAD, CROSSRESSESED, CARBON STEEL, CADMIUM PLATED, 0.500 LG, 0.112‐49 UNC‐2A MS35206‐217 96906 8

74 WASHER, LOCK‐SPRING, HELICAL, CARBON STEEL, CADMIUM PLATED, 0.118 ID, 0.209 OD MS35338‐40 96906 8

29 SCREW, DRIVE, ROUND HEAD, TYPE U, CARBON STEEL, CADMIUM PLATED, 0.114 BODY DIA, 0.250 LG MS21318‐21 96906 AR

84 WASHER, FLAT, 0.375 MIN ID NAS960C616 80205 6

85 WASHER, LOCK‐SPRING, HELICAL, CORROSION RESISTING STEEL, 0.388 ID, 0.683 OD, 0.094 THK MS35338‐141 96906 6

86 BOLT, MACHINE, AIRCRAFT, DRILLED HEAD, COARSE THREAD, STEEL, CADMIUM PLATED, 1.297 LG, 0.375‐16 UNC‐3A MS20074‐06‐12 96906 6

63 SADDLE GASKET 23200030‐36 20019 1

AN/SPS‐49 AC MOTOR MANDATORY REPLACEMENT

contractor shall certify the design, materials and processes specified in SE110-A2-MMD-010 were used. Equivalent winding materials may be used with Government approval. The contractor shall provide a Certification of Compliance to the rewind specifications, winding resistance measurements (to be within 2.5% of each other), passing surge test results, measured insulation resistance of the stator (to be greater than or equal to 200 Mohms for windings to ground) and results of a 1,200 VAC 60 Hz 1 minute dielectric test. The Dielectric Test shall be repeated again on the final assembly per Table 13.8. (CDRL A002) (CDRL A003)

3.2.4 AN/SPS-49 AC Motor Non-Standard Overhaul (Armature Shaft Overhaul/Replacement)

3.2.4.1 The contractor shall identify AN/SPS-49 AC Motors that require Non-Standard Overhaul in an Evaluation Report. The contractor shall identify armature shaft overhaul/replacement actions in the Evaluation Report. Upon Government approval, the contractor shall perform the armature shaft overhaul/replacement, in addition to all standard and any other supplemental repairs. (CDRL A001)

3.2.5 AN/SPS-49 AC Motor Non-Standard Overhaul (Housing Bearing Bracket

Overhaul/Replacement)

3.2.5.1 The contractor shall identify AN/SPS-49 AC Motors that require a Non-Standard Overhaul in an Evaluation Report. The contractor shall identify housing bearing bracket overhaul/replacement actions in the Evaluation Report. Upon Government approval, the contractor shall perform the housing bearing bracket overhaul/replacement, in addition to all standard and any other supplemental repairs. (CDRL A001)

3.2.6 AN/SPS-49 AC Motor Non-Standard Overhaul (Thermal Sensor Replacement)

3.2.6.1 The contractor shall identify AN/SPS-49 AC Motors that require a Non-Standard Overhaul in an Evaluation Report. The contractor shall identify thermal sensor replacement actions in the Evaluation Report. Upon Government approval, the contractor shall perform the thermal sensor replacement, in addition to all standard and any other supplemental repairs.

(CDRL A001)

3.2.7 AN/SPS-49 AC Motor Supplemental Repair Services

3.2.7.1 The contractor shall identify AN/SPS-49 AC Motors that require supplemental repair services in an Evaluation Report. Upon Government approval, the contractor shall perform the supplemental repair services in addition to all other overhaul repairs. (CDRL A001)

3.2.7.2 After concurrence of the Evaluation Report, the contractor shall perform external physical repairs IAW 89 TRP 12 9240, Section 4.5.

3.3 AN/SPS-48E AC Motor Overhaul, Part Number 195955-1(NSWC Crane)

3.3.1 AN/SPS-48E AC Motor Evaluation

3.3.1.1 The contractor shall evaluate the AN/SPS-48E AC Motors provided for overhaul with reference to SE213‐UE‐MDB‐010/AN/SPS‐48E, Pedestal Overhaul Manual, Chapter 03, Section II‐3.3 and Section III‐3.7; and S6260‐BJ‐GTP‐010 Section 5; and 89 TRP 04 3622, AN/SPS-48 Motor Overhaul Procedure Rev B, Chg 00. The contractor shall disassemble the motors per SE213‐UE‐MDB‐010/SPS‐48E Section II‐3.3. Cleaning methods cited in S6260‐BJ‐GTP‐010 or customary shop methods shall be used. The contractor shall perform all specified testing and inspections called out in SE213‐UE‐MDB‐010/SPS‐48E Section III‐3.7 and S6260‐BJ‐GTP‐010 Section 5 except core loss testing, which shall only be done on stators to be rewound. All inspection and test results, including parts identified for replacement, shall be documented in writing. Photographs shall document any non-conforming features. The contractor shall remove any nameplates, note condition of removed nameplates, and document any missing nameplates.

The contractor shall recommend processes to refurbish or replace non-conforming parts. (CDRL A001)

3.3.1.2 The contractor shall document all test and inspection results from Section 3.3.1.1 including condition of nameplates and recommendation for rewind when appropriate, including rewind materials and processes in the Evaluation Report. The contractor shall note exceptions to using parts with the listed mandatory replacement part numbers and include a reason and equivalent part data for Government evaluation. The report shall list all overhaul CLINs required to return the AC Motor to RFI condition (refer to Sections 3.3.2 through 3.3.7 of this SOW). The Evaluation Report shall define any supplemental repairs and/or physical repairs required to return the motor to RFI condition. Supplemental repairs shall include additional labor and material data in order for the Government to make a BER determination. The Evaluation Report shall provide narratives, photographic evidence, failure test data, and serial number of the motor. (CDRL A001)

3.3.1.3 The contractor shall submit an Evaluation Report within 14 days after receipt of the motor. If multiple motors are provided at the same time, the contractor shall have a maximum of 14 days to prepare and submit the first report and maximum of five days to submit each subsequent report. (CDRL A001)

3.3.1.4 After receipt and review of the Evaluation Report, the Government will authorize the contractor to execute the overhaul processes/repairs identified in the Evaluation Report or direct the contractor to place the AC Motor in BER stock.

3.3.2 AN/SPS-48E AC Motor Standard Overhaul

3.3.2.1 The contractor shall overhaul and refurbish AN/SPS-48E AC Motors within 14 days after approval of the Evaluation Report. All parts marked with an asterisk (*) in Table XIII of Document number 89 TRP 04 3622 shall be replaced as part of the standard overhaul.

3.3.2.2 The contractor shall perform any required paint removal IAW 89 TRP 12 9240, Paragraph 4.4.1 and/or 4.4.4. The contractor shall mask all motor openings to ensure no blast media or hand sanding residual materials can enter the motor.

3.3.2.3 The contractor shall apply primer and paint IAW 89 TRP 12 9240, Section 4.1.3 (white paint) as part of the standard overhaul. The contractor shall apply new identification markings, labels, and/or nameplates after painting is completed.

3.3.2.4 Upon completion of the motor overhaul, contractor shall perform all specified motor tests in Section VI of SE213‐UE‐MDB‐010/SPS‐48E. The contractor shall use a dynamometer for load testing. Testing shall be at rated voltage and frequency. The tests shall include measurement of locked rotor current, locked rotor torque, breakdown torque, no‐load current, full load current, full load speed, rotation direction, and vibration. Test results shall be recorded in a formal Test Report and provide the acceptable values found in Section VI of SE213‐UE‐ MDB‐010/SPS‐48E Chapter 3 and in ITT Gilfillan Drawing 195955, Rev R. The contractor shall inspect the motor dimensions IAW Drawing 195955 and record findings in a formal Test/Inspection Report. (CDRL A002)

3.3.2.5 The overhauled motor shall have a like new appearance with no scratches, no bare metal (except as designated by the drawing), no primer visible, no runs, and no pitting or voids in the housing. The motor housing should be stripped down to bare metal prior to application of chemical conversion coating and painting. Degreasing of the motor housing may be necessary prior to application of chemical conversion coating and paint/primer. Painting may need to be done in stages or appropriate masking used to ensure no paint, primer, degreaser or chemical conversion coating come into contact with the internal components.

3.3.3 AN/SPS-48E AC Motor Non-Standard Overhaul (Stator Rewind)

3.3.3.1 The contractor shall identify AN/SPS‐48E AC Motors that require a Non-Standard Overhaul in an Evaluation Report. The contractor shall identify stator rewind actions during evaluation. Upon Government approval, the contractor shall perform the stator rewind action/process in addition to all standard overhaul actions and any other supplemental repair actions. The contractor shall certify the design, materials, and processes specified in SE213‐UE‐ MDB‐010/SPS‐48E, Table 3.5 were used. Equivalent winding materials may be used with the Government’s approval. The contractor shall provide as part of the Certification of Compliance to the rewind specifications: winding resistance measurements (to be within 2.5% of each other), passing surge test results, measured insulation resistance of the stator (to be greater than or equal to 200 Mohms for windings to ground), and results of an 1,880VAC 60 Hz, 1 minute Dielectric test. The Dielectric test shall be repeated again on final assembly per SectionVI. (CDRL A001)

(CDRL A003)

3.3.4 AN/SPS-48E AC Motor Non-Standard Overhaul (Bell Housing Overhaul/Replacement)

3.3.4.1 The contractor shall identify AN/SPS-48E AC Motors that require a Non-Standard Overhaul in an Evaluation Report. The contractor shall identify bell housing overhaul/replacement actions during the evaluation. Upon Government approval, the contractor shall perform the bell housing overhaul/replacement, in addition to all standard and any other supplemental repairs. (CDRL A001)

3.3.5 AN/SPS-48E AC Motor Non-Standard Overhaul (Rotor Shaft

Overhaul/Replacement)

3.3.5.1 The contractor shall identify AN/SPS-48E AC Motors that require a Non-Standard Overhaul in an Evaluation Report. The contractor shall identify rotor shaft overhaul/replacement actions during the evaluation. Upon Government approval, the contractor shall perform the rotor shaft overhaul/replacement, in addition to all standard and any other supplemental repairs.

(CDRL A001)

3.3.6 AN/SPS-48E AC Motor Non-Standard Overhaul (Pinion Gear

Overhaul/Replacement)

3.3.6.1 The contractor shall identify AN/SPS-48E AC Motors that require a Non-Standard Overhaul in an Evaluation Report. The contractor shall identify pinion gear overhaul/replacement actions during the evaluation. Upon Government approval, the contractor shall perform the pinion gear overhaul/replacement, IAW, ITT Gilfillan Drawing196428, Rev C, in addition to all standard and any other supplemental repairs. (CDRL A001)

3.3.7 AN/SPS-48E AC Motor Supplemental Repair Services

3.3.7.1 The contractor shall identify AN/SPS-48E AC Motors that require supplemental repair services in an Evaluation Report. Upon Government approval, the contractor shall perform the supplemental repair services, in addition to all other overhaul actions. (CDRL A001)

3.3.7.2 After concurrence to evaluation, then the contractor shall perform internal and external physical repairs IAW 89 TRP 12 9240, Section 4.5.

3.4 AN/SPS-67(V)3/5 AC Motor Overhaul Part Number 177208 (NSWC Crane)

3.4.1 AN/SPS-67(V) 3/5 Evaluation

3.4.1.1 The contractor shall evaluate the AN/SPS‐67 (V) 3/5 AC motors provided for overhaul IAW Drawing 177208, United Technologies Drawing, Rev Y and S6260‐BJ‐GTP‐010, Sections 5 and 6. The contractor shall disassemble and clean the motors IAW S6260‐BJ‐GTP‐

010 Section 5, Section 7, and 89 WIS 12 7820, Rev A, Chg00, AN/SPS-67(V)3 and (V)5 AC Motor Overhaul Work Instruction (Historical). The contractor shall perform all specified testing and inspections in S6260‐BJ‐GTP‐010 Sections 5 and 6, except core loss testing, which shall only be performed on stators to be rewound. The contractor shall perform testing of winding thermal sensors for open circuit conditions. An Evaluation Report shall be provided that includes all inspection and test results. Non-conforming features shall be documented with photographs. The contractor shall provide the condition of removed nameplates, any missing nameplates and recommend processes to refurbish or replace non-conforming parts. (CDRL A001)

3.4.1.2 The contractor shall document all test and inspection results from Section 3.4.1.1, condition of nameplates, and contractor’s recommendation for rewind when appropriate, including rewind materials and processes in an Evaluation Report. The contractor shall note any exceptions to using parts with the listed mandatory replacement part numbers and include the reason and equivalent part data for Government evaluation. The report shall list all overhaul Contract Line Item Numbers (CLIN) required to return the AC Motor to RFI condition (refer to Sections 3.4.2 through 3.4.6 of this SOW). The Evaluation Report shall define any supplemental repairs and/or physical repairs required to return the motor to RFI condition. Supplemental repairs shall include additional labor and material data in order for the Government to make a BER determination. Narratives in the Evaluation Report shall include photographic evidence, failure test data, and serial number of the motor. (CDRL A001)

3.4.1.3 The contractor shall submit the Evaluation Report to the Government within 14 days after receipt of the motor. If multiple motors are provided to the contractor at the same time, the contractor shall have a maximum of 14 days to prepare and submit the first report and maximum of five days to submit each subsequent report. (CDRL A001)

3.4.1.4 After receipt and review of the Evaluation Report, the Government will authorize the contractor to execute the overhaul processes/repairs identified in the Evaluation report or direct the contractor to place the AC Motor in BER stock.

3.4.2 AN/SPS-67(V) 3/5 Standard Overhaul

3.4.2.1 The contractor shall overhaul AN/SPS-67(V) 3/5 AC Motors within 14 days after approval of an Evaluation Report. All mandatory parts listed in NSWC Crane Drawing 80995405, Rev -. shall be replaced as part of a Standard Overhaul.

3.4.2.2 The contractor shall refurbish the rotor shaft in areas of the bearing journals and sealing surfaces by metalizing and grinding as appropriate, or fitting sealing surfaces with a Speedie Sleeve, or equivalent. The contractor shall balance the rotor and armature IAW Drawing 177208. The contractor shall reassemble AC Motor IAW Drawing 177208 and S6260‐ BJ‐GTP‐010, Section 11, where bolt torque values can be found.

3.4.2.3 The contractor shall perform any required paint and adhesive removal IAW 89 TRP 12 9240, Paragraph 4.4.1 and/or 4.4.5. The contractor shall mask all motor openings to ensure no blast media or hand sanding residual materials can enter the motor. Reference Drawing 177208, Section 3.2.3.1 for conversion coating information.

3.4.2.4 The contractor shall apply primer and paint IAW 89 TRP 12 9240, Section 4.1.1 (gray paint) as part of the standard overhaul.

3.4.2.5 The contractor shall supply new or refurbished identification markings, labels, and/or plate with adhesive backing with completed motor to be installed at NSWC Crane after painting is completed.

3.4.2.6 The contractor shall perform inspection and testing on the assembled motor IAW Drawing 177208, Section 4.1.1 and 3.1.5 for 60 Hz values only, and 3.1.6 for 60 Hz values only, and include all test data in a Test Report. (CDRL A002)

3.4.3 AN/SPS-67(V) 3/5 Non-Standard Overhaul (Stator Rewind)

3.4.3.1 The contractor shall identify AN/SPS‐67(V) 3/5 AC Motors that require a Non- Standard Overhaul in an Evaluation Report. The contractor shall identify stator rewind actions during the evaluation. Upon Government approval, the contractor shall perform the stator rewind process, in addition to all standard overhaul, and any other supplemental repairs. The contractor shall supply the winding data, winding resistance measurements (to be within 2.5% of each other), passing surge test results, measured insulation resistance of the stator (to be greater than or equal to 200 Mohms for windings to ground), and the results of an 1,880 VAC 60 Hz, 1 minute Dielectric Test. The Dielectric Test shall be repeated on the final assembly. (CDRL

A001, CDRL A002)

3.4.4 AN/SPS-67(V) 3/5 Non-Standard Overhaul (Bell Housing Overhaul)

3.4.4.1 The contractor shall identify AN/SPS-67(V) 3/5 AC Motors that require a Non- Standard Overhaul in an Evaluation Report. The contractor shall identify if a bell-housing overhaul is required during the motor evaluation. Upon Government approval, the contractor shall perform the bell-housing overhaul, in addition to all Standard overhaul processes and any other actions approved via the Evaluation Report. The contractor shall overhaul bell housings IAW 89 WIS 12 7820 and United Technologies Drawing 177208 Rev Y. (CDRL A001)

3.4.5 AN/SPS-67(V) 3/5 Non-Standard Overhaul (Rotor Shaft Overhaul)

3.4.5.1 The contractor shall identify AN/SPS-67(V) 3/5 AC Motors that require a Non- Standard Overhaul in an Evaluation Report. The contractor shall identify if a rotor shaft overhaul is required during the evaluation. Upon Government approval, the contractor shall perform the rotor shaft overhaul, in addition to Standard overhaul processes, and any other actions approved via the Evaluation Report. The contractor shall overhaul the rotor’s shaft beyond metalizing/sleeve technology IAW 89 WIS 12 7820 and Drawing 177208. (CDRL A001)

3.4.6 AN/SPS-67(V) 3/5 AC Motor Supplemental Repairs

3.4.6.1 The contractor shall identify AN/SPS-67(V) 3/5 AC Motors that require supplemental repair in an Evaluation Report. Upon Government approval, a contract modification will be executed for the supplemental repairs. Upon receipt of modification, the contractor shall perform supplemental repairs, in addition to all other overhaul actions approved via the Evaluation Report. (CDRL A001)

3.4.6.2 After concurrence to evaluation of internal repair, then the contractor may perform external physical repairs IAW 89 TRP 12 9240, Section 4.5.

3.5 AN/SPS-40 AC Motor Overhaul, Part Number 01-0131(NSWC Crane)

3.5.1 AN/SPS-40 AC Motor Evaluation

Note: The motor will be supplied without the brake. All references in SE212‐RB PRO-10/SPS‐40B, C, D, Overhaul and Restoration Procedure for AS- 2519B/SPS40B Radar Antenna Reflector and AB-1144A/SPS-40B Radar Antenna Pedestal to the brake are to be ignored.

3.5.1.1 The contractor shall evaluate AN/SPS‐40 AC Motors IAW SE212‐RB‐PRO‐ 010/SPS‐40B, C, D, Tech Systems Drawing 01‐0131, Rev A and S6260‐BJ‐GTP‐010, Sections 5 and 6, for disassembly and motor component evaluation. The contractor shall disassemble the motors per SE212‐RB‐PRO‐010/SPS‐40B, C, D. Removal of the stator is only to be performed if the stator fails evaluation testing after any required reconditioning, the frame is found to be damaged, or any thermal sensors are found to be open. The contractor shall perform all specified evaluation testing and inspections in SE212‐RB‐PRO‐010/SPS‐40B, C, D and S6260‐BJ‐GTP‐ 010, Section 5 except for core loss testing on stators to be rewound. All inspection and test results shall be documented in writing and non-conforming features documented with photographs. The Evaluation Report shall contain the condition of removed nameplates, any missing nameplates, and recommend processes to refurbish or replace non-conforming parts.

(CDRL A001)

3.5.1.2 The contractor shall document all test and inspection results from Section 3.5.1.1, including condition of nameplates in an Evaluation Report. The contractor shall note exceptions to using parts with the listed mandatory replacement part numbers, include a reason, and equivalent part data for Government evaluation. The report shall list all overhaul CLINs required to return the AC Motor to RFI condition (refer to Sections 3.5.2 through 3.5.6 of this SOW). The Evaluation Report shall define any supplemental repairs and/or physical repairs required to return the motor to RFI condition. Supplemental repairs shall include additional labor and material data in order for the Government to make a BER determination. The Evaluation Report shall include narratives, photographic evidence, failure test data, and serial numbers. (CDRL A001)

3.5.1.3 The contractor shall submit the Evaluation Report within 14 days after receipt of the motor. If multiple motors are provided at the same time, the contractor shall have a maximum of 14 days to prepare and submit the first report and maximum of five days to submit each subsequent report. (CDRL A001)

3.5.1.4 After receipt and review of the Evaluation Report, the Government will authorize the contractor to execute the overhaul processes/repairs identified in the Evaluation Report or direct the contractor to place the AC Motor in BER stock.

3.5.2 AN/SPS-40 AC Motor Standard Overhaul

3.5.2.1 The contractor shall overhaul AN/SPS‐40 AC Motors within 14 days after approval of the Evaluation Report. All mandatory parts listed in Table 5‐7.2 of SE212‐RB‐PRO‐010/SPS‐ 40B, C, D Chapter 5 shall be replaced as part of a Standard Overhaul. Parts replaced shall be IAW Drawing 01‐0131, and Manual SE212‐RB‐PRO‐010/SPS‐40B, C, D Chapter 5.

3.5.2.2 The contractor shall perform any required paint removal IAW 89 TRP 12 9240, Paragraph 4.4.1 and/or 4.4.5. The contractor shall mask all motor openings to ensure no blast media or hand sanding residual materials can enter the motor.

3.5.2.3 The contractor shall apply primer and paint IAW 89 TRP 12 9240, Section 4.1.1 (gray paint) or 4.1.4 (black paint) as part of the standard overhaul. With Government approval, the contractor shall apply new or refurbished identification markings, labels, and/or plates after painting is completed.

3.5.2.4 Upon completion of the motor overhaul, the contractor shall perform all specified motor tests in SE212‐RB‐PRO‐010/SPS‐40B, C, D Chapter 5. A dynamometer shall be used to load test the motor. Testing shall be at rated voltage and frequency for both high speed and low speed connections. Tests shall include measurement of locked rotor current, locked rotor torque, breakdown torque, no‐load current, full load current, full load speed, rotation direction, and vibration. Test results shall be recorded in a formal Test Report showing the acceptable values found in SE212‐RB‐PRO‐010/SPS‐40B, C, D Chapter 5, and Drawing 01‐0131. The contractor shall inspect the motor dimensions IAW Drawing 01‐0131 and record findings in a formal

Test/Inspection Report. The overhauled motor shall have a like new appearance with no scratches, no bare metal (except as designated by the drawing), no primer visible, no runs, and no pitting or voids in the housing. The motor housing should be stripped down to bear metal prior to application of chemical conversion coating and painting. Degreasing of the motor housing may be necessary prior to application of chemical conversion coating and paint/primer. Painting may need to be done in stages or appropriate masking used to ensure no paint, primer, degreaser or chemical conversion coating come into contact with the internal components. (CDRL A002)

3.5.3 AN/SPS-40 AC Motor Non-Standard Overhaul (Rewind and Impregnate Stator)

3.5.3.1 The contractor shall identify AN/SPS-40 AC Motors that require Non-Standard Overhaul in an Evaluation Report. The contractor shall identify rewind and impregnation of the stator overhaul actions during the evaluation. Upon Government approval, the contractor shall perform rewind and impregnation of the stator, as part of the overhaul, in addition to all standard overhaul actions, and any other supplemental repairs approved via the Evaluation Report.

(CDRL A001)

3.5.4 AN/SPS‐40 Non-Standard Overhaul (Bell Housing Overhaul)

3.5.4.1 The contractor shall identify AN/SPS‐40 AC Motors that require a Non-Standard overhaul in an Evaluation Report. The contractor shall identify if a bell-housing overhaul is required during the motor evaluation. Upon Government approval, the contractor shall perform the bell housing overhaul IAW approved processes, in addition to all Standard overhaul, and any other actions approved via the Evaluation Report. (CDRL A001)

3.5.5 AN/SPS‐40 Non-Standard Overhaul (Rotor Shaft Overhaul)

3.5.5.1 The contractor shall identify AN/SPS‐40 AC Motors that require a Non-Standard overhaul in an Evaluation Report. The contractor shall identify if a rotor shaft overhaul is required during evaluation. Upon Government approval, the contractor shall perform the rotor shaft overhaul, in addition to standard overhaul processes, and any other actions approved via the Evaluation Report. The contractor shall overhaul the rotor’s shaft beyond metalizing/sleeve technology IAW the approved processes. (CDRL A001)

3.5.6 AN/SPS-40 AC Motor Supplemental Repair Services

3.5.6.1 The contractor shall identify AN/SPS‐40 AC Motors that require supplemental repair in an…