22-40-1001 P4 Plating Line - EQUIPMENT MATRIX.xlsx
XLSX spreadsheet 85 KB Posted
- Attached to
- P4 Plating Line
- Solicitation number
- 22-40-1001
- Issued by
-
Defense Logistics Agency Aviation
About this file
This document is a sources sought notice for a federal contract opportunity issued by the Defense Logistics Agency (DLA) Aviation. The notice seeks industry input on the government's requirements for a P4 Plating Line, including tooling, accessories, delivery, installation, testing, training, and other associated services.
The key details are as follows: DLA Aviation intends to issue a request for proposal for a Wet Process Plating Line to be installed at Fleet Readiness Center South West, NAS North Island, San Diego. Interested parties are asked to provide a response by September 12, 2024 addressing their capabilities, comments on the draft statement of work, company size and manufacturing status, potential subcontractors, and a basis of estimate for the total procurement. The notice outlines the physical and functional characteristics of the required plating line, as well as additional scope requirements related to ventilation, accessories, electrical, technical data, removal of existing equipment, installation, and acceptance testing. Respondents are asked to provide feedback on the feasibility of the government's requirements and whether alternative commercially available solutions should be considered.
View the file
Other files
| File | Type | Posted |
|---|---|---|
| 22-40-1001 P4 Plating Line - COURTESY LAYOUT.pdf | ||
| 22-40-1001 P4 Plating Line SOW - Copy.docx | DOCX document |
On GovTribe
Work with this file
- Download the original file
- Contacts named in this file
- Similar government files
- Ask GovTribe AI about this file
Text version
Tank Equip Req Station Numbers Model Number TANK NAME
| (P4-7 intentionally skipped) | TANK LABEL | |
| for TANK MOUNTED SIGN | TANK CHEMISTRY | DI or RO |
Water
Material:
> 1" Sched 80 CPVC Pipe > Valve to a Single Point Connection Local Process Specification (LPS) STATIONS PER TANK LIGHTWEIGHT Tank Cover(s)
| Material: ¼” CPVC | TANK COVER TYPE |
| AUTO OR MANUAL | Drip Shield |
(Angled toward process tank, unless otherwise noted)
Material: 1/4" Type II High Impact PVC Outer Tank Material
Material:
> 3/16" 316L SS Plate with:
> 3"x3"x1/4" 316L SS angle rim > (2) 3"x3"x1/4" 316L SS angle girth > (3) Epoxy Coated 4” Carbon Steel W4x13 I-beams welded on the existing 6" support beams with the full length in the direction of travel (DOT)
Finish:
All welds shall be passivated Inner Liner/Insert Material Insulated Tank (Thermally)
Material: 1” thick iso-board and covered with 16-gauge stainless steel sheath Isolated Tank (Electrically) Inner Tank Stand Width L-R
(DOT)
(EXTERNAL)
(in.) Length F-B
(CDOT)
(EXTERNAL)
(in.) Depth
(HEIGHT)
(EXTERNAL)
(in.) Width L-R
(DOT)
(INTERNAL)
(in.) Length F-B
(CDOT)
(INTERNAL)
(in.) Depth
(HEIGHT)
(INTERNAL)
(in.) Volume per Inner Tank Solution (depth less 6" freeboard, unless otherwise noted)
(gal) MINIMUM WORK ENVELOPE
| (DOT-CDOT-HEIGHT) | WATER INLET |
| YES or NO | SPRAY RINSE LINE and HAND HELD AIR DRIVEN SPRAY LANCE |
| mounted at tank | EXHAUST |
(YES OR NO)
NEW Vent Hood w/built-in butterfly damper with locking quadrant
Hood Material:
> Type 1, Grade 1, 3/8" Gray Corrosion Resistant PVC
Push-Air Assy Material:
> 1-1/4" Sched 80 CPVC Pipe > include:
(1) diaphragm valve,
(1) ball valve and
(1) union to a single point connection MAGNEHELIC Differential Pressure Gauge for Venthood
Scale Range: 0-2.0" WC, ±0.5% electrical accuracy, ±2% mechanical accuracy Output Signal: 4 to 20 mA Operating Temp
(°F) HOURS TO HEAT TANK SOLUTION to Operating Temperature
(Hrs) IMMERSION HEATING COIL
HEATING SOURCE
> ELECTRIC
> 210°F HOT WATER SUPPLEMENTARY HEATER
| (N/A) | COOLING |
| YES OR NO | AUTOMATIC SOLUTION LEVEL CONTROL |
(Model B-TC051-3LCR7-0747 DE) with:
> 14" X 12" encl w/ High/Low Alarm, W/Alarm silencer, timer > 5-Probe Conductivity Type Liquid Level Control (Model No. LP-5S12 Level Control,5 Probe,316SS,12") > Redundant Solenoid Valves (i.e. 2 valves: 1 NO, 1 NC) on Hot Water Supply > Check Valve on Hot Water Return > Level Alarm and Stack Light (Red, Yellow, Green LEDs) > includes emergency shut-off switch on control panel TEMPERATURE CONTROLLER (Model No. DE, Thermostat,5A,120V, LCR7) w/4-20 mA or Ethernet connector
| (compatible w/Siemens) | AUXILIARY, TEMPERATURE GAUGE |
| (analog) | CONDUCTIVITY RINSE CONTROL |
(Model No. SX CX2000 controller, MX custom-114 enclosure, SX CS675-C-1-GA-3-A-5-H-3 sensor) unless otherwise noted pH
MONITOR OR CONTROL
(Model No. SX TX2000) unless otherwise noted Mechanical Pumps (agitation)
> hardwired - not plugged into outlet > includes emergency shut-off switch on control panel
Model No. = gals/hr - body length (in) TANK SOLUTION CIRCULATION
TURNOVERS
| (PER HOUR) | PUMP MATERIAL | FILTER |
| YES OR NO | EDUCTOR MATERIAL OR KURT TUBE | AIR AGITATION |
w/ air spargers (Blower Air)
Material:
>1" Sched 80 CPVC Pipe > include:
(1) diaphragm and
(1) ball valve to a single point connection FILTERED SHOP AIR (i.e. COMPRESSED AIR)
LINE and GUN mounted at tank OUTLET MOUNTED ON TANK CONTROL PANEL includes
(1) Enclosure: NEMA 4X 2-Gang Vertical While-in-Use Self-Closing Flip Lid Cover Plates
(2) Receptacles: Duplex, NEMA 5-20R, 120V 20A > (1) GFCI and (1) Non-GFCI BUS BARS
> ON TANK: 1.5" ROUND BAR
> FROM TANK TO RECTIFIER: COPPER PLATE RECTIFIER DC Volts DC Amps AC Volts Operating Volts Current Density
(amps/ft2) Cooling
Air or Water Anodes & Cathodes
(QTY)
(N/A) Anode & Cathode Material
(N/A) 316SS TANK SIGN
Mounted on Unistrut Behind Tank w/ (4) 8.5"x 11" Slots
| (QTY) (rows x columns configuration) | NOTES | ||||||||||||||||||||
| 1 | 654181SS-A303881KoKy-B303881Ky-V-ApHBC-APCpF-Baa-XXXX | P4-1A/B* | A: HYDROCHLORIC (HCl) ACID ACTIVATION (Non-Production) | ||||||||||||||||||
| B: RINSE, HYDROCHLORIC (HCl) ACID (Non-Production) | A: Hydrochloric Acid (40 - 60%), DI Water | ||||||||||||||||||||
| B: RO Water | A: DI | ||||||||||||||||||||
| B: RO | N/A | 2* | 2 | MANUAL | 316L SS* | ||||||||||||||||
| w/o weep hole | A: PVC (KOROSEAL) & PVDF (KYNAR) | ||||||||||||||||||||
| B: PVDF (KYNAR) | YES | YES | Tank: 71 | ||||||||||||||||||
| Liner: 32 | Tank: 47 | ||||||||||||||||||||
| Liner: 39 | Tank & Liner: 82 ea | Tank: 65 | |||||||||||||||||||
| Liner: 30 ea | Tank: 41ea | ||||||||||||||||||||
| Liner: 38 ea | Tank & Liner: 81 ea | 370 ea | 28 X 36 X 70 ea | A: YES | |||||||||||||||||
| B: YES | YES, 1 for process | YES, | |||||||||||||||||||
| PUSH-PULL P3/4/7 E | YES | AMBIENT | NO | B: YES | A: YES | BX3000-12 | A: 2-3 | A: CPVC | A: YES, 10 µm | A: PP | B: YES | YES, 1 for process | YES | N/A | (2) 2x2 | ||||||
| 2 | 654181SSKy-V-Hw??-PCpF-R500-XXXX | P4-2 | NICKEL PLATING (Non-Production) | Barrett SN, Barrett SNHA; Nickel Bis(Sulfamidate); Boric Acid; Sodium Saccharin, DI Water | DI | N/A | 1 | between P4-1 and P4-2 | 316L SS | ||||||||||||
| w/weep hole | PVDF (KYNAR) | YES | YES | 71 | 47 | 82 | 65 | 41 | 81 | 865 | 61 X 37 X 70 | YES | YES, |
PUSH-PULL P3/4/7 E
| (NEW Opening in Plenum) | YES | 95-105 | 6 (MAX) | HOT WATER, PTFE | |||||||||||
| Model: X8-18-18-45-F-LP | NO | w/Temp Control, | |||||||||||||
| SS 5-Probe Assy | YES | YES | NO | NO | BX5000-12 | 2-3 | CPVC | YES, 10 µm | PVDF | YES | w/ Quick Release | (1) E110 G10/50 WRG-TFT, | |||
| (1) D480 G10/500 WRG-TWW | 10Vdc | (1) 50A, (1) 500A | 50A: 120Vac | ||||||||||||
| 500A: 480Vac | 22-36 | 50A: Air | |||||||||||||
| 500A: Water | (1) 1x4 | anode baskets = SS or Ti; anode bags = PP or polynap | |||||||||||||
| 3 | 654181SSKy-C-aa-XXXX | P4-3 | RINSE, NICKEL PLATING (Non-Production) | RO Water | RO | N/A | 1 | between P4-2 and P4-3 | 316L SS | ||||||
| w/o weep hole | PVDF (KYNAR) | YES | YES | 71 | 47 | 82 | 65 | 41 | 81 | 865 | 61 X 37 X 70 | YES | NO, | ||
| (REMOVE Opening in Plenum) | NO | AMBIENT | NO | YES |
10 to 10,000 μS,
| 5 to 5,000 ppm | NO | YES | YES | N/A | (1) 1x4 | ||||
| 4 | 904181SS-A222222SSKy-B222222SSKy-C222222SSKy-V-AHwTe-BHwTe-CHwTe-ACpHBCpHCCpH-APCp-BPCp-CPCp-XXXX | P4-4A/B/C** | ENGINEERING TANK |
A: TANK 1
B: TANK 2
C: TANK 3 A: Unknown Chemistry, DI Water B: Unknown Chemistry, DI Water C: Unknown Chemistry, DI Water A: DI
B: DI
| C: DI | N/A | 3** | 3 | MANUAL | 316L SS |
| w/o weep hole | 3 mini-tanks | ||||
| SS tanks w/PVDF (KYNAR) inserts | YES | YES | 3 | Tank: 96 | |
| Liner/Insert: 28 ea | Tank: 47 | ||||
| Liner/Insert: 28 ea | Tank: 82 | ||||
| Liner/Insert: 22 ea | Tank: 90 | ||||
| Liner/Insert: 22 ea | Tank: 41 | ||||
| Liner/Insert: 22 ea | Tank: 81 | ||||
| Liner/Insert: 22 ea | 37 ea | ||||
| (depth less 4" freeboard) | 18 X 18 X 18 ea | A: YES |
B: YES
C: YES YES,
PUSH-PULL P3/4/7 E
(NEW Opening in Plenum) YES A: 150-190 B: 150-190 C: 150-190 6 (MAX) A: HOT WATER, Teflon Coated SS Model: X6-18-18-22-F-LP B: HOT WATER, Teflon Coated SS Model: X6-18-18-22-F-LP C: HOT WATER. Teflon Coated SS Model: X6-18-18-22-F-LP NO A: w/Temp Control, Hastelloy 5-Probe Assy B: w/Temp Control, Hastelloy 5-Probe Assy C: w/Temp Control, Hastelloy 5-Probe Assy YES A: YES
B: YES
C: YES YES
10 to 10,000 μS, 5 to 5,000 ppm
| (Model WCN6A00HAANN) | YES | |
| (Model WCN6A00HAANN) | BX3000-12 (3) | A: 2-3 |
B: 2-3
C: 2-3 A: CPVC
B: CPVC
C: CPVC NO A: PP
B: PP
| C: PP | YES | N/A | (3) 2x2 | ||||||||||||
| 5 | 654181SSKoKy-V-XXXX | P4-5 | TRANSFER TANK (Non-Cyanide) | Unknown Chemistry, DI Water | DI | N/A | 1 | 1 | MANUAL | 316L SS | |||||
| w/o weep hole | PVC (KOROSEAL) & PVDF (KYNAR) | YES | YES | 71 | 47 | 82 | 65 | 41 | 81 | 865 | 61 X 37 X 70 | YES | YES, |
PUSH-PULL P3/4/7 E
| (NEW Opening in Plenum) | YES | AMBIENT | NO | NO | NO | YES | N/A | (1) 1x4 | |||
| 6 | 1004181SS-A443548SS-B443548SS-V-AHwSS-BHwSS-BC-APSSF-Baa-AR500-XXXX | P4-6A/B** | A: TIN PLATE | ||||||||
| B: HOT RINSE, TIN PLATE | A: Sodium Stannate (12 - 16 oz/gal), Sodium Hydroxide (1 - 2 oz/gal), DI Water | ||||||||||
| B: RO Water | A: DI | ||||||||||
| B: RO | LPS NI MATL-0274 (2R) | 2** | 2 | MANUAL | between P4-6A and P4-6B | 316L SS | |||||
| w/o weep hole | A: SS | ||||||||||
| B: SS | YES | YES | 2 | Tank: 106 | |||||||
| Liner/Insert: 50 ea | Tank: 47 | ||||||||||
| Liner/Insert: 41 ea | Tank: 82 | ||||||||||
| Liner: 48 ea | Tank: 100 | ||||||||||
| Liner/Insert: 44 ea | Tank: 41 | ||||||||||
| Liner/Insert: 35 ea | Tank: 81 | ||||||||||
| Liner: 48 ea | 280 ea | 40 X 34 X 42 ea | A: YES | ||||||||
| B: YES | YES | YES, | |||||||||
| PUSH-PULL P3/4/7 E | YES | A: 140-160 | |||||||||
| B: 120-140 | A: 1 (MAX) | ||||||||||
| B: 1 (MAX) | A: HOT WATER, SS |
Model: S24G-36VW-DD-R8
B: HOT WATER, SS
Model: S24G-36VW-DD-R8 NO A: w/Temp Control, SS 5-Probe Assy B: w/Temp Control,
| SS 5-Probe Assy | A: YES |
| B: YES | A: YES |
| B: YES | A: NO |
B: YES,
10 to 10,000 μS,
| 5 to 5,000 ppm | BX3000-12 | A: 3 MIN | A: SS | A: YES, 30 µm | A: SS | B: YES | YES | YES | A: w/ Quick Release | (1) E110 G10/50 WRG-TFT, | |
| (1) D480 G10/500 WRG-TWW | A: 10Vdc | A: (1) 50A, (1) 500A | 50A: 120Vac | ||||||||
| 500A: 480Vac | 10-20 | 50A: Air | |||||||||
| 500A: Water | (2) 2x2 | anodes = 300 series SS | |||||||||
| 7 | 654181SS-A26.534.548SSKoKy-B26.534.548SS-V-BC-APCp-Baa-XXXX | P4-8A/B** | A: SILVER (Ag) STRIP | ||||||||
| B: RINSE, SILVER (Ag) STRIP | A: Sodium Cyanide (12-14oz/gal), Sodium Hydroxide (2-3 oz/gal), RO Water | ||||||||||
| B: RO Water | A: RO | ||||||||||
| B: RO | LPS NI MATL-0294 (1SL) | 2** | 2 | MANUAL | between P4-8A and P4-8B | 316L SS | |||||
| w/weep hole | A: SS, PVC (KOROSEAL) & PVDF (KYNAR) | ||||||||||
| B: SS | YES | YES | 2 | Tank: 71 | |||||||
| Liner/Insert: 32.5 ea | Tank: 47 | ||||||||||
| Liner/Insert: 40.5 ea | Tank: 82 | ||||||||||
| Liner/Insert: 48 ea | Tank: 65 | ||||||||||
| Liner/Insert: 26.5 ea | Tank: 41 | ||||||||||
| Liner/Insert: 34.5 ea | Tank: 81 | ||||||||||
| Liner/Insert: 48 ea | 166 ea | 24 X 32 X 42 ea | A: YES | ||||||||
| B: YES | YES | YES, | |||||||||
| PUSH-PULL P3/4 CN | YES | A: AMB | |||||||||
| B: AMB | NO | A: NO |
B: YES,
10 to 10,000 μS,
| 5 to 5,000 ppm | BX3000-12 | A: 1-2 MIN | A: CPVC | A: NO | A: PP | B: YES | YES | YES | (1) E110 G10/100 WRG-TFT | A: 10Vdc | A: 100A | 120Vac | 10-20 | Air | (2) 2x2 | anodes = 300 series SS | |
| 8 | 654181SS-A26.534.581SSKoKy-B26.534.581SSKoKy-V-XXXX | P4-9A/B** | A: TRANSFER TANK (Non-Acid) | ||||||||||||||
| B: TRANSFER TANK (Non-Acid) | A: Unknown Chemistry, DI Water | ||||||||||||||||
| B: Unknown Chemistry, DI Water | A: DI | ||||||||||||||||
| B: DI | N/A | 2** | 2 | MANUAL | 316L SS | ||||||||||||
| w/o weep hole | A: SS, PVC (KOROSEAL) & PVDF (KYNAR) | ||||||||||||||||
| B: SS, PVC (KOROSEAL) & PVDF (KYNAR) | YES | YES | ` | Tank: 71 | |||||||||||||
| Liner/Insert: 32.5 ea | Tank: 47 | ||||||||||||||||
| Liner/Insert: 40.5 ea | Tank & Liner/Insert: 82 ea | Tank: 65 | |||||||||||||||
| Liner/Insert: 26.5 ea | Tank: 41 | ||||||||||||||||
| Liner/Insert: 34.5 ea | Tank & Liner/Insert: 81 ea | 296 ea | 24 X 32 X 70 ea | A: YES | |||||||||||||
| B: YES | YES, |
PUSH-PULL P3/4 CN
| (NEW Opening in Plenum) | YES | A: AMB | |||||||||
| B: AMB | NO | NO | NO | YES | N/A | (2) 2x2 | |||||
| 9 | 654181SS-A26.534.581SSKoKy-B26.534.581SSKoKy-V-XXXX | P4-10A/B** | A: TRANSFER TANK (Non-Acid) | ||||||||
| B: TRANSFER TANK (Non-Acid) | A: Unknown Chemistry, DI Water | ||||||||||
| B: Unknown Chemistry, DI Water | A: DI | ||||||||||
| B: DI | N/A | 2** | 2 | MANUAL | 316L SS | ||||||
| w/o weep hole | A: SS, PVC (KOROSEAL) & PVDF (KYNAR) | ||||||||||
| B: SS, PVC (KOROSEAL) & PVDF (KYNAR) | YES | YES | Tank: 71 | ||||||||
| Liner/Insert: 32.5 ea | Tank: 47 | ||||||||||
| Liner/Insert: 40.5 ea | Tank & Liner/Insert: 82 ea | Tank: 65 | |||||||||
| Liner/Insert: 26.5 ea | Tank: 41 | ||||||||||
| Liner/Insert: 34.5 ea | Tank & Liner/Insert: 81 ea | 296 ea | 24 X 32 X 70 ea | A: YES | |||||||
| B: YES | YES, | ||||||||||
| PUSH-PULL P3/4 CN | YES | A: AMB | |||||||||
| B: AMB | NO | NO | NO | YES | N/A | (2) 2x2 | |||||
| 10 | 654181SS-A26.534.548SSKo-B26.534.548SSKy-V-ApHBpH-APCpF-BPCpF-R250R500-XXXX | P4-11A/B** | A: SILVER STRIKE, CYANIDE | ||||||||
| B: SILVER PLATE, CYANIDE | A: Potassium Carbonate (2 - 14 oz/gal), Potassium Cyanide (8 - 12 oz/gal), Silver Cyanide (0.4 - 0.7 oz/gal), DI Water | ||||||||||
| B: Potassium Carbonate (2 - 16 oz/gal), Potassium Hydroxide (0.5 - 3.0 oz/gal), Potassium Cyanide (7 - 15 oz/gal) Silver Cyanide (5 - 9 oz/gal), DI Water | A: DI | ||||||||||
| B: DI | A: LPS NI MATL-0270 (2PA, 2PB, 2PD, 2PE, 2PF) | ||||||||||
| B: LPS NI MATL-0270 (2PA, 2PB, 2PD, 2PE, 2PF) | 2** | 2 | MANUAL | between P4-11A and P4-11B | 316L SS | ||||||
| w/o weep hole | A: SS, PVC (KOROSEAL) | ||||||||||
| B: SS, PVDF (KYNAR) | YES | YES | 2 | Tank: 71 | |||||||
| Liner/Insert: 32.5 ea | Tank: 47 | ||||||||||
| Liner/Insert: 40.5 ea | Tank: 82 | ||||||||||
| Liner/Insert: 48 ea | Tank: 65 | ||||||||||
| Liner/Insert: 26.5 ea | Tank: 41 | ||||||||||
| Liner/Insert: 34.5 ea | Tank: 81 | ||||||||||
| Liner/Insert: 48 ea | 166 ea | 24 X 32 X 42 ea | A: YES | ||||||||
| B: YES | YES, 1 for process | YES, | |||||||||
| PUSH-PULL P3/4 CN | YES | A: AMB | |||||||||
| B: AMB | NO | NO | A: YES | ||||||||
| B: YES | BX3000-12 (2) | A: 2-3 | |||||||||
| B: 2-3 | A: CPVC | ||||||||||
| B: CPVC | A: Yes, 5µm | ||||||||||
| B: Yes, 5µm | A: PP | ||||||||||
| B: PP | YES, 1 for process | YES | single bus bar across both inner tanks w/ Quick Release | (1) E110 G10/50 WRG-TFT, |
(1) E110 G10/100 WRG-TFT,
(1) E480 G10/250 WRG-TFT,
(1) D480 G10/500 WRG-TWW 10Vdc (1) 50A
(1) 100A
(1) 250A
| (1) 500A | 50 & 100A: 120Vac | |||||||||||||||||
| 250 & 500A: 480Vac | A: 4-6 V | B: 25-40 | 50 & 100A: Air | |||||||||||||||
| 250 & 500A: Water | (2) 2x2 | anodes = 316 SS | ||||||||||||||||
| 11 | 654181SS-C-aa-XXXX | P4-12 | RINSE, SILVER PLATE/STRIKE | RO Water | RO | LPS NI MATL-0270 (2PA, 2PB, 2PD, 2PE, 2PF) | 1 | between P4-11B and P4-12 | 316L SS | |||||||||
| w/o weep hole | N/A | YES | YES | 71 | 47 | 82 | 65 | 41 | 81 | 865 | 61 X 37 X 70 | YES | NO | NO | AMBIENT | NO | YES |
10 to 10,000 μS,
| 5 to 5,000 ppm | NO | YES | YES | N/A | (1) 1x4 | ||||||||||
| 12 | 654181SS-V-HwSS-C-aa-XXXX | P4-13 | HOT RINSE FOR SILVER PLATE/STRIKE | RO Water | RO | LPS NI MATL-0270 (2PA, 2PB, 2PD, 2PE, 2PF) | 1 | between P4-12 and P4-13 | 316L SS | ||||||
| w/o weep hole | N/A | YES | YES | 71 | 47 | 82 | 65 | 41 | 81 | 865 | 61 X 37 X 70 | YES | YES, | ||
| PUSH-PULL P3/4 CN | YES | 150-160 | 6 (MAX) | HOT WATER, SS | |||||||||||
| Model: S16G-60VW-BB-R12 | NO | w/Temp Control, | |||||||||||||
| SS 5-Probe Assy | YES | YES | YES |
10 to 10,000 μS,
| 5 to 5,000 ppm | NO | YES | YES | N/A | (1) 1x4 | |||||||||
| SEE ADDITIONAL DETAILS IN SOW FOR ALL ITEMS IN THIS TABLE | SEE ADDITIONAL DETAILS IN SOW FOR ALL ITEMS IN THIS TABLE | SEE ADDITIONAL DETAILS IN SOW FOR ALL ITEMS IN THIS TABLE | SEE ADDITIONAL DETAILS IN SOW FOR ALL ITEMS IN THIS TABLE | SEE ADDITIONAL DETAILS IN SOW FOR ALL ITEMS IN THIS TABLE | SEE ADDITIONAL DETAILS IN SOW FOR ALL ITEMS IN THIS TABLE | SEE ADDITIONAL DETAILS IN SOW FOR ALL ITEMS IN THIS TABLE | SEE ADDITIONAL DETAILS IN SOW FOR ALL ITEMS IN THIS TABLE | |||||||
| *Divided Tank/Liner | *Divided Tank/Liner | |||||||||||||
| **Tank within a Tank | **Tank within a Tank |
PLEASE REFERENCE TABLE - UTILITES MAY NOT BE REFLECTED CORRECTLY IN THIS DIAGRAM PLEASE REFERENCE TABLE - UTILITES MAY NOT BE REFLECTED CORRECTLY IN THIS DIAGRAM PLEASE REFERENCE TABLE - UTILITES MAY NOT BE REFLECTED CORRECTLY IN THIS DIAGRAM PLEASE REFERENCE TABLE - UTILITES MAY NOT BE REFLECTED CORRECTLY IN THIS DIAGRAM
&"Verdana,Bold"&12P4 PLATING LINE EQUIPMENT MATRIX Page &P of Page &N
P3/4 exhaust fan
Tank Utility Req PROCESS STEP TANK 120V Power for > outlets if applicable:
> temperature control > conductivity control > pump > level control > solenoids, check valve > stack light 480V Power for if applicable:
> oil removal system > supplementary heater
| Hot Water | Water | Air, Low Pressure | Compressed | ||||||||
| Air | Operating Temp | ||||||||||
| DI | RO | Push-Air | Agitation | ||||||||
| A: HYDROCHLORIC (HCl) ACID ACTIVATION (Non-Production) | P4-1A | √ | √ | √ | √ | AMBIENT | |||||
| B: RINSE, HYDROCHLORIC (HCl) ACID (Non-Production) | P4-1B* | √ | √ | AMBIENT | |||||||
| NICKEL PLATING (Non-Production) | P4-2 | √ | √ | √ | √ | 95-105 | |||||
| RINSE, NICKEL PLATING (Non-Production) | P4-3 | √ | √ | √ | AMBIENT | ||||||
| ENGINEERING TANK | |||||||||||
| A: TANK 1 | P4-4A | √ | √ | √ | √ | √ | A: 150-190 |
| ENGINEERING TANK | |||||||||
| B: TANK 2 | P4-4B | √ | √ | √ | B: 150-190 | ||||
| ENGINEERING TANK | |||||||||
| C: TANK 3 | P4-4C** | √ | √ | √ | C: 150-190 | ||||
| TRANSFER TANK (Non-Cyanide) | P4-5 | √ | √ | √ | AMBIENT | ||||
| A: TIN PLATE | P4-6A | √ | √ | √ | √ | √ | A: 140-160 |
B: HOT RINSE, TIN PLATE P4-6B** √ √ √
B: 120-140 A: SILVER (Ag) STRIP P4-8A √ √ √ √ A: AMB
| B: RINSE, SILVER (Ag) STRIP | P4-8B** | √ | √ | B: AMB | |||
| A: TRANSFER TANK (Non-Acid) | P4-9A | √ | √ | √ | A: AMB |
| B: TRANSFER TANK (Non-Acid) | P4-9B** | √ | B: AMB | ||
| A: TRANSFER TANK (Non-Acid) | P4-10A | √ | √ | √ | A: AMB |
| B: TRANSFER TANK (Non-Acid) | P4-10B** | √ | B: AMB | |||
| A: SILVER STRIKE, CYANIDE | P4-11A | √ | √ | √ | √ | A: AMB |
| B: SILVER PLATE, CYANIDE | P4-11B** | √ | B: AMB | |||||||
| RINSE, SILVER PLATE/STRIKE | P4-12 | √ | √ | √ | AMBIENT | |||||
| HOT RINSE FOR SILVER PLATE/STRIKE | P4-13 | √ | √ | √ | √ | √ | 150-160 | |||
| TOTAL | 12 | 3 | 7 | 13 | 7 | 10 | 6 | 4 | ||
| see "New Layout" diagram on Sheet 1 "Tank Equip Req" for location of Utilities on tank |
| *Divided Tank/Liner |
| **Tank within a Tank |
Compatibility Chart
| PVC (Koroseal) | PVDF (Kynar) | SS | CPVC | PP | ||||||
| P4-1A/B* | A: HYDROCHLORIC (HCl) ACID ACTIVATION (Non-Production) | |||||||||
| B: RINSE, HYDROCHLORIC (HCl) ACID (Non-Production) | A: Hydrochloric Acid (40 - 60%), DI Water | |||||||||
| B: RO Water | A: AMB | |||||||||
| B: AMB | B-C | A | D | A --> Satisfactory to 120°F (48°C) | ||||||
| A | A | |||||||||
| P4-2 | NICKEL PLATING (Non-Production) | Barrett SN, Barrett SNHA; Nickel Bis(Sulfamidate); Boric Acid; Sodium Saccharin, DI Water | 95-105 | A | A | - | Sulfur-free rubber, plastisol, polypropylene, or plastic lined steel tanks are normally used with the Barrett SN process. Ceramic, fiberglass or glass may also be used when available. | |||
| P4-3 | RINSE, NICKEL PLATING (Non-Production) | RO Water | AMBIENT | |||||||
| P4-4A/B/C** | ENGINEERING TANK |
A: TANK 1
B: TANK 2
C: TANK 3 A: Unknown Chemistry, DI Water B: Unknown Chemistry, DI Water
| C: Unknown Chemistry, DI Water | 150-160 | ||||
| P4-5 | TRANSFER TANK (Non-Cyanide) | Unknown Chemistry, DI Water | AMBIENT | ||
| P4-6A/B** | A: TIN PLATE | ||||
| B: HOT RINSE, TIN PLATE | A: Sodium Stannate (12 - 16 oz/gal), Sodium Hydroxide (1 - 2 oz/gal), DI Water | ||||
| B: RO Water | A: 140-160 | ||||
| B: 140-160 | A | - | A | - | A |
| P4-8A/B** | A: SILVER (Ag) STRIP | ||||
| B: RINSE, SILVER (Ag) STRIP | A: Sodium Cyanide (12-14oz/gal), Sodium Hydroxide (2-3 oz/gal), RO Water | ||||
| B: RO Water | A: AMB | ||||
| B: AMB | A --> Satisfactory to 120°F (48°C) | ||||
| A | A | ||||
| A | A --> Satisfactory to 72°F (22°C) | ||||
| B | A --> Satisfactory to 120°F (48°C) | ||||
| A | A | ||||
| P4-9A/B** | A: TRANSFER TANK (Non-Acid) | ||||
| B: TRANSFER TANK (Non-Acid) | A: Unknown Chemistry, DI Water | ||||
| B: Unknown Chemistry, DI Water | AMBIENT | ||||
| P4-10A/B** | A: TRANSFER TANK (Non-Acid) | ||||
| B: TRANSFER TANK (Non-Acid) | A: Unknown Chemistry, DI Water | ||||
| B: Unknown Chemistry, DI Water | AMBIENT | ||||
| P4-11A/B** | A: SILVER STRIKE, CYANIDE | ||||
| B: SILVER PLATE, CYANIDE | A: Potassium Carbonate (2 - 14 oz/gal), Potassium Cyanide (8 - 12 oz/gal), Silver Cyanide (0.4 - 0.7 oz/gal), DI Water | ||||
| B: Potassium Carbonate (2 - 16 oz/gal), Potassium Hydroxide (0.5 - 3.0 oz/gal), Potassium Cyanide (7 - 15 oz/gal) Silver Cyanide (5 - 9 oz/gal), DI Water | AMBIENT | A | |||
| A --> Satisfactory to 72°F (22°C) | A | ||||
| A | B --> Satisfactory to 72°F (22°C) | ||||
| B | A | A | |||
| P4-12 | RINSE, SILVER PLATE/STRIKE | RO Water | AMBIENT | ||
| P4-13 | HOT RINSE FOR SILVER PLATE/STRIKE | RO Water | 150-160 |
File details come from the government source that posted it. Updated .