ENCL_1_CB-M_Inspection.pdf

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Attached to
CBM OVERHAUL BOW TO STERN Federal contract opportunity
Solicitation number
2115405P30G13
Issued by
Department of Homeland Security US Coast Guard

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ENCLOSURE 1 CB-M INSPECTION

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WARNING:The following is a list of discrepancies that is NOT all inclusive. It is recommended units refer to COMDTINST M16114.43(series)

CUTTER: 18' CB-M Material Inspection Sheet

HULL #

Revision : 6-FEB-2014 ver 1.0

ITEM Mission Set COMMENTS

Hydraulic Winch System Winch Restrictive Winch line Restrictive Hydraulic lines and fittings Restrictive Weight / Pull test Restrictive Straps Recovery strap Restrictive Securing strap Restrictive

Truck rated Restrictive Hitch receiver ( Rated 5,000lbs Class 5) Restrictive Ball size (2'') Restrictive

Tongue Assembly Mounting Bolts Restrictive Loose Major Safety Chains W/Spring Lock Hooks Missing Restrictive Spring Latch Inoperative Major Break-a-way Chain W/ 1/4in Shackle Missing or Improper Configuration Restrictive Break-a-way Brake Latch Restrictive Brake Fluid Quantity / Quality None Restrictive Less than 1/2 or contaminates Major Trailer Plug Cable / Connector Improper Configuration Minor Tongue Jack Missing Restrictive Damaged Major

B: Truck Inspection: (Towing Capacity, Load Carrying)

A: LAUNCH AND RECOVERY SYSTEM

C: Boat Trailer

NOTE: This list is subject to change due to TCTO's, PMS Updates, revisions in policy as set forth by COMDT an SHALL NOT be misconstrued as an all inclusive discrepancy list or sole resource of information

Damaged Major Haul-in Winch Assembly Mounting Bolts Restrictive Cable / Strap W/Spring Lock Hook Damaged/ Missing Restrictive Brake Latch Restrictive Handle Missing Restrictive Bow Stop Roller Condition Major Missing Major Tire Pressure include Spare (45 - 50 PSI) Below 40 PSI Restrictive 20-39 PSI Or Over 50PSI Major Spare Tire Secure Major Tires Serviceable Tread less than 1/8 inch Restrictive Improper size Restrictive Rims Damaged/ Disfigurement , Exposing the bead Restrictive Damaged/ Disfigured , Not exposing the Bead Major Lug Nuts Missing or loose Restrictive Frame Structural Cracks Restrictive Brake System Pads Damaged Major Rotors 2 or more Damaged Restrictive Brake Lines Leaking Restrictive Damaged Major

NOTE: This list is subject to change due to TCTO's, PMS Updates, revisions in policy as set forth by COMDT an SHALL NOT be misconstrued as an all inclusive discrepancy list or sole resource of information

WARNING:The following is a list of discrepancies that is NOT all inclusive. It is recommended units refer to COMDTINST

ITEM SAT COMMENTS

Axle / Springs Cracked/ Damaged Restrictive Loose hardware Restrictive Brake Lights Extinguished or One or more LEDs Extinguished Restrictive Running Lights Extinguished or One or more LEDs Extinguished Restrictive Blinkers Restrictive License Plate Light Restrictive Back-up Solenoid Test Inoperative Restrictive Brake Test Inoperative Restrictive

Hull Surface Breach below the water line Disabling Breach above the waterline Restrictive Jetdrive Water Intake Strainer Major Raw Water Intake Scoop Major Trailer Eye Damaged Major

Cleats Cracked damaged or missing hardware Major Lifting Eyes Loose or Damaged Restrictive Stern Bollard Damaged Restrictive Trailer Tie-downs (2 Required) Missing/ Not rated 2,000LBS Restrictive Jet Drive Transom-to-Outdrive Interface Disabling Zinc Anodes (? on Jetdrive, ? on transom) Deteriorated greater than 50% Major Missing Major

D: BOAT TRAILER (CONT)

E: HULL

F: TRANSOM

NOTE: This list is subject to change due to TCTO's, PMS Updates, revisions in policy as set forth by COMDT an SHALL NOT be misconstrued as an all inclusive discrepancy list or sole resource of information

Missing Major Scuppers Trucks Damaged Major Cam Cleats or Line Damaged Major Transducer (Starboard Hull) Damaged Major Exhaust Flapper Valve Damaged Major

Bow Bollard Damaged Disabling Lifting Eyes Loose or Damaged Restrictive Forward Locker Lid Cover Damaged Major Lid Cover Spring Damaged Major Lid Cover Hinges Loose or Damaged Major Lid Cover Latch Loose or Damaged Major Fuel Cap Missing Disabling Fuel Cap Retaining Clips Missing Major Fuel Cap O-ring Damaged or Missing Major Fuel Vent Damaged or screen missing Major

G: MAIN DECK

NOTE: This list is subject to change due to TCTO's, PMS Updates, revisions in policy as set forth by COMDT an SHALL

WARNING:The following is a list of discrepancies that is NOT all inclusive. It is recommended units refer to COMDTINST

ITEM SAT COMMENTS

Forward Void Cover Access Cover Secure Major Cover O-Ring Damaged or missing Major Deck Screws Loose or missing Major Fuel Vent tube (double clamp) Major Fuel Fill Tube (double clamp) Major Deck Covering (Non-skid) Missing Unserviceable (8 1/2"x 11) section Restrictive Excessive wear Major Durarib Collar Lettering/Numbering/Decals Minor Bow Cover Major Rubbing Strakes Major Life Line Major Aft collar straps Major Inflation / Deflation Valve cover Major Inflation / Deflation Valve Major Relief Valve Major Leaks (improperly repaired or damaged) Disabling

Console Loose Mounting Hardware Restrictive Missing Mounting Hardware Restrictive Grab Rail, Loose or missing Major Latches/Lock Pin Damaged or missing Major Life Ring, 20'' Missing or unserviceable Major 2 1/2 lb. Dry Chemical Fire Extinguisher Missing or unserviceable/expired weight test Restrictive Shore-tie Cap Missing /Damaged Major O ring missing or damaged Major Windscreen Damaged /Broken Major Helm Operate Smoothly (full range) Restrictive Secure Major

H: COXSWAIN CONSOLE

NOTE: This list is subject to change due to TCTO's, PMS Updates, revisions in policy as set forth by COMDT an SHALL NOT be misconstrued as an all inclusive discrepancy list or sole resource of information

Secure Major Steering Fluid Major Depth Sounder, Horizon DS 41 Missing Restrictive Loose Major Compass, Ritchie Magnetic Missing Restrictive Loose Major Chart Plotter / GPS, Raytheon Raychart 435 Missing Restrictive Loose Major Chart card Restrictive VHF-FM Radio, Ross DSC 500 Missing Restrictive Loose Major Fuel Gauge Missing Restrictive Loose Major Engine Stop Missing or unserviceable Disabling Loose Major Switch Panel Protective Cover Loose, Missing, or not Transparent Major Bilge Pump Inoperative Restrictive Navigation Lights Inoperative Restrictive Anchor Light Inoperative Restrictive Horn Inoperative Ref A Flood Lights Inoperative Major Blue Strobe Light Inoperative Major

NOTE: This list is subject to change due to TCTO's, PMS Updates, revisions in policy as set forth by COMDT an SHALL

WARNING:The following is a list of discrepancies that is NOT all inclusive. It is recommended units refer to COMDTINST

ITEM SAT COMMENTS

Portable Spot Light Missing Major Damaged or Inoperative Major Deviation Table Documented every 15 degrees Major Expired Major Missing Restrictive Gauges Cooling Water Temp not secure Major Oil Pressure not secure Major Tachometer not secure Major Alarm Lamp Unit not secure Major Audible Alarms Disabling Inoperative Prestart Warning (Battery Charge/Lube Oil) Disabling Instrument Lighting Dim Switch Major Throttle Station Throttle Operate Smoothly (full range) Restrictive Throttle Secure Major Engine Kill Switch Lanyard Disabling Marine Gear Control Missing or unserviceable Disabling Loose Major Bucket Control Bucket Control Operate Smoothly (full range) Restrictive Bucket Control Secure Major Start Stop Alarm Enunciator Engine Key Disabling Engine Kill Button Ref A Alarm Silence Switch Ref A Engine Warning Alarm Ref A

Hydraulic Lines/Connections Ref A Brakers (Continuous electrical braker trip) Disabling Wires/Connections Ref A Battery Box Batteries Secure Major

I: COXSWAIN CONSOLE ACCESS AREA

NOTE: This list is subject to change due to TCTO's, PMS Updates, revisions in policy as set forth by COMDT an SHALL NOT be misconstrued as an all inclusive discrepancy list or sole resource of information

Batteries Secure Major Battery Cables Secure Major Battery Terminals Clean Major Battery Cover Loose or Missing Major Coxswain's Chair Mounting Bolts Loose Major Mounting Bolts Missing Major Seat torn exposing metal Major Foot Stirrups Major

Center Middle Mounting Bolts Loose Major Mounting Bolts Missing Major Seat torn exposing metal Major Grab Rail, Loose or missing Restrictive Aft Port Mounting Bolts Loose Major Mounting Bolts Missing Major Seat torn exposing metal Major Grab Rail, Loose or missing Restrictive Aft Starboard Mounting Bolts Loose Major Mounting Bolts Missing Major Seat torn exposing metal Major Grab Rail, Loose or missing Restrictive

J: Crew Seating

NOTE: This list is subject to change due to TCTO's, PMS Updates, revisions in policy as set forth by COMDT an SHALL

WARNING:The following is a list of discrepancies that is NOT all inclusive. It is recommended units refer to COMDTINST

ITEM SAT COMMENTS

Engine Cover Latches 1 missing/ damaged Major Both (2) missing or damaged Restrictive Engine Cover Damaged Major Engine Cover Hinges Damaged/ inoperative Major Engine Cover Vents Missing/ damaged Major Engine Cover Fire Port Major Engine Secure Disabling Engine Components Secure Major Engine Oil Quality / Quantity Ref A Jacket Water Quality / Quantity Ref A Fire Rated Hoses Ref A Electrical System Cables, Wires, Terminals Secure Clean and Serviceable Ref A Bilge Pumps Inoperative Restrictive Unsecure Major

Aft Locker Cover Not Secure Restrictive Damage Major Hinges Loose Major Latches Loose or Missing Major Gas Cylinder Loose or Missing Major Anchor System Anchor Bag Major Anchor 9lb, Danforth, Galvanized Restrictive 5/16" Galvanized Anchor Shackle Restrictive 1/4" X 6' Anchor Chain Major 1/2" Galvanized Shackle (chain to thimble) Restrictive 1/2" Anchor Line Thimble (spliced in eye) Major 1/2" Dia DBN X 150' Anchor Line Restrictive Outfit Items Paddles, 2 ea Major B H k M j

K: ENGINE COMPARTMENT

L: Aft Locker

NOTE: This list is subject to change due to TCTO's, PMS Updates, revisions in policy as set forth by COMDT an SHALL NOT be misconstrued as an all inclusive discrepancy list or sole resource of information

Boat Hook Major Inflatable Foot Pump Major Collar Repair Kit, W/ Pressure Gauge Major Binoculars Minor Reed Mouth Horn or Air Horn Major Hand Bilge Pump Major Tool Kit Spare Engine Kill Lanyard Disabling Screwdriver, Blade and Cross tip 1 ea Major Racor Filter 1 ea Major Impeller, Raw Water 1 ea Major Gasket, Raw Water Impeller 1 ea Major Zip ties, 4 ea. Minor Fuses, 1 amp - 30 amp 2 ea Minor Flashlight, no longer than 2D cell Major

Aft Bilge Cover Not Secure Restrictive Damage Major Hinges Loose Major Latches Loose or Missing Major Gas Cylinder Loose or Missing Major Sea Suction Valve Inoperative Disabling Leaks Hydraulic System Ref A Raw Water Ref A

M: Aft Bilge Space

NOTE: This list is subject to change due to TCTO's, PMS Updates, revisions in policy as set forth by COMDT an SHALL

WARNING:The following is a list of discrepancies that is NOT all inclusive. It is recommended units refer to COMDTINST

ITEM SAT COMMENTS

Steering System Actuator Secure Nozzle Tiller Arm Secure Boat Plug Leak Disabling Damage to T-handle Major General condition Major Propulsion Shaft Vibration Disabling Shaft hardware Loose Disabling Sea Water Strainer Mounting Hardware Loose or Missing Major Leaking Ref A JetDrive Interface Leaking Disabling

Mounting Hardware Loose / missing Major Mounting Clamp Secure Major Ball Lock Pin Damage/Secure Major Navigation Lights Secure Major GPS Antenna Secure Major Blue Strobe Light Secure Major Loudhailer Speaker Secure Major VHF-FM Antennas Secure Major Flags Present/Serviceable Minor

Start engines Disabling Pull emergency kill switch Disabling Place engine in-gear, try to start Major Place engine back into neutral, start engine. Disabling Gauges Tachometer Inoperative Disabling Lube Oil Temp Ref A Jacket Water Temp Disabling Fuel Gauge Restrictive

O: PRE-U/W TRIALS *While still sitting on trailer in the water*

N: Mast

NOTE: This list is subject to change due to TCTO's, PMS Updates, revisions in policy as set forth by COMDT an SHALL NOT be misconstrued as an all inclusive discrepancy list or sole resource of information

Engine Warning Alarm (prestart) Disabling Audible Alarms Ref A charging system Disabling Depth Sounder, Horizon DS 41 Operational Restrictive Chart Plotter / GPS, Raytheon Raychart 435 Chart plotter Operational Restrictive Radar Transmits Restrictive Loudhailer Loudhailer Operational Major VHF-FM Radio, Ross DSC 500 Operational Ref A

NOTE: This list is subject to change due to TCTO's, PMS Updates, revisions in policy as set forth by COMDT an SHALL

WARNING:The following is a list of discrepancies that is NOT all inclusive. It is recommended units refer to COMDTINST

ITEM SAT COMMENTS

Listen for unusual noise or vibration from engines Disabling Throttle up to above 3300 rpm Not able to maintain speed 3300 rpm for 5 minutes Restrictive Ensure engine speed less than 2500 PRM Disable Listen for engine alarms Disabling Ensure engines does not surge "over 50 rpm" Disabling Upon completion of 5 minutes Ensure engine at full speed does not exceed 3500 rpm Major 3800 rpm Disable

Lube Oil System Leaks on hot surface (400 Deg) Disabling Leaks more than 15 DPM not on hot surface (Less than 400 Deg) Restrictive Leaks less than 15 DPM not on hot surface (Less than 400 Deg) Major Hydraulic System (Steering System) Leaks more than 15 DPM Restrictive Leaks less than 15 DPM Major Fuel System Leaks on hot surface (400 Deg) Disabling Leaks not on hot surface (Less than 400 Deg) Restrictive Cooling System Leaks more than 15 DPM Restrictive Leaks less than 15 DPM Major Breach in Hull Breach below the water line Disabling Breach above the waterline Restrictive

ITEM SAT COMMENTS

Minor Minor Minor Minor

Q: POST U/W TRIALS

R: SERVICE BULLETINS

P: U/W TRIALS *Get boat u/w at clutch speed*

NOTE: This list is subject to change due to TCTO's, PMS Updates, revisions in policy as set forth by COMDT an SHALL NOT be misconstrued as an all inclusive discrepancy list or sole resource of information

Minor Minor Minor Minor Minor Minor Minor

Minor Minor Minor Minor

REFERENCES:

Ref A = COMDTINST M16114.43 (series) Appendix D-F

S: TIME COMPLANCE TECHNICAL ORDER (TCTO)

NOTE: This list is subject to change due to TCTO's, PMS Updates, revisions in policy as set forth by COMDT an SHALL

CB-M

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