CB-M_L10007.0.pdf

U.S. COAST GUARD

ASSET COMPUTERIZED MAINTENANCE SYSTEM

CUTTER BOAT MEDIUM

L10007.0

REV'D 01/15/14

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

ITEM 1

DUE

CMS CODE ACTION DESCRIPTION CEINUM

L10007 REPLACE ENGINE INTERCOOLER ANODES CB-A150-005

SCHEDULED UNSCHEDULED

ENGINE SERIAL NUMBER ELASPS/TIME CLOCK/TACH/HOUR METER READING

MAN HOURS: MK___.___DC___.___EM___.___ET___.___IT___.___GM___.___BM___.___FN___.___SN___.___ME___.___OTHER___.___

REMARKS:

TECHNICIAN'S

SIGNATURE

TECHNICIAN'S

ID

* ASTERISK INDICATES QA REQUIRED QA

REFERENCES:

TP 4642-583-A, RHIB Engine - Operation Manual - 4LHA Series

REVIEWED

BY

LOG YN DATA

ENTRY

COMPLETED

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 12/23/13. Other requests shall be referred to the appropriate asset product line.

WARNING: This document contains technical data whose export is restricted by the Arms Export-Control Act (Title 22, U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C. App 2401 et. seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

DESTRUCTION NOTICE: For classified documents, follow the procedures in DoD 5200.22-M, National Industrial Security Program Operating Manual, Section 5-705 or DoD 5200.1-R, Information Security Program Regulation, Chapter VI, Section 7. For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document.

CBM

http://cgweb.netims.uscg.mil:1088/techpubs/4642/4642_583_A.pdf

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MK BM

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DC IT

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

EM FN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

ET SN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

GM OTHER

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

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1 ENGINE INTERCOOLER ANODES REPLACE

REFERENCES:

COMDTINST 9077.1 (series) Equipment Tag-Out Procedure

TOOLS/TESTEQUIPMENT:

Pan, Rectangular, P/N: 4729T41, CAGE: 07BY4, NIIN: N/A

EXPENDABLES:

Anode, Corrosion Preventive, P/N: 119574-18790, CAGE: 0AK42, NIIN: N/A

CONSUMABLES:

NONE

A PRELIMINARY STEPS

WARNING

ENSURE EQUIPMENT IS PROPERLY TAGGED OUT. FAILURE

TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY

OR DEATH.

1. Complete Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Secure the engine box cover in the open position.

WARNING

OBSERVE SAFETY PRECAUTIONS WHILE WORKING AT

OR NEAR HOT SURFACES OR MOVING ENGINE PARTS.

FAILURE TO COMPLY MAY RESULT IN SERIOUS PERSONAL

INJURY OR DEATH.

3. Allow the engine to cool for 30 minutes, (If required).

4. Place the seawater inlet valve in the closed position, (Refer to Figure 1).

B REPLACE

NOTE: Engine anodes are either marked on the head of the plug with the word “ZINC”, or they may be unmarked.

1. Remove the intercooler anode, as follows:

a. Place collection container, P/N: 4729T41, under the drain cock of the intercooler, (Refer to Figure 1).

(1) Open the drain.

(2) Drain seawater from intercooler.

(3) Close the drain.

b. Remove the anode from the intercooler.

(1) Discard the anode.

c. Install the new anode, P/N: 119574-18790, into the intercooler.

NOTE: There is no torque value required, do not over tighten.

(1) Tighten the anode securely.

(2) Wipe up any spilled water with rags.

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d. Open sea strainer inlet valve.

C FINAL STEPS

1. Remove Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Perform engine operational check for leaks.

3. Secure the engine box cover in the closed position.

4. Store, segregate, or dispose of hazardous materials IAW local, state, and federal regulations.

5. Record maintenance action by completing the appropriate sign-off, adding pertinent remarks.

ENGINE SEA STRAINER

Figure 1

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ENGINE PORT STARBOARD SIDE AFT VIEW

Figure 2

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